Amada Delta User manual

USER'S MANUAL 990-856
REVISION 6: June 2017
INSTALLATION MANUAL
FOR THE
DELTA LASER GLOVEBOX

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX ii
Copyright © 2005-2015, Amada Miyachi America
The engineering designs, drawings and data contained herein are the
proprietary work of Amada Miyachi America and may not be reproduced,
copied, exhibited or otherwise used without the written authorization of
Amada Miyachi America.
Printed in the United States of America.
REVISION RECORD
Revision EO Date Basis of Revision
1 N/A 08/06 Engineering Release
2 N/A 08/06 Changes for universal features
3 N/A 12/07 QC Document Review
4 N/A 04/09 Changes Per QA
5 N/A 01/15
Update to Amada Miyachi
America name and logo
6 N/A 06/17
Updated for newer Class IV
control box and Gantry

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX iii
FOREWORD
Thank you for purchasing the Delta Glovebox Laser Workstation. If you have any questions about the
contents of this manual, or find any errors or omissions, please notify Amada Miyachi America at:
Amada Miyachi America
Laser and System Service Department
1820 S Myrtle Ave
Monrovia, CA 91017-7135
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
WARNING
This instruction manual describes how to perform procedures on lasers. These procedures MUST be
performed as detailed by QUALIFIED and TRAINED personnel.
Procedures not performed as prescribed in this manual may expose personnel to laser radiation hazards.
Be sure to wear protective goggles having an optical density of at least 6 at a wavelength of 1064
nanometers.
CDRH COMPLIANCE STATEMENT
The Amada Miyachi America laser workstation is certified to be fully compliant with all applicable
standards and regulations as set forth by the United States of America’s Health and Human Services
(HHS), Food and Drug Administration (FDA), Center for Devices and Radiological Health (CDRH),
standard 21 CFR 1040.10 for Class I laser devices

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX iv
WORK STATION LASER SAFETY
The Delta Glovebox Laser Workstation is designed to meet CDRH standards at the YAG 1064
nanometer wavelength, which requires eye protection, by users.
A laser welding system has three parts: the laser welding power supply, the optical fiber, and the
focusing head. The laser radiation is divergent when it exits the fiber. The focusing head collimates the
radiation with the first lens (or set of lenses), then the second lens (or set of lenses) focuses the laser
radiation on the workpiece. Laser radiation reflecting from the workpiece is again divergent and the
energy density of the laser beam is reduced. The following illustration shows a typical configuration.
Figure 1. Laser Radiation Divergence
The following tables were calculated assuming worst-case conditions:
The laser is operated at maximum power
The laser is operated at maximum repetition rate
Laser radiation strikes the viewing window in the shortest path after reflecting from the workpiece
Reflectivity from the workpiece is 100%
Table Instructions:
Determine the diameter (mm) of the focusing unit lens output
Determine the focal length (mm) of the focusing unit output
Determine the laser power supply model number or maximum output power rating
Multiply the required distance times the focal length
Compare the resultant value with the actual path distance from the workpiece to the window.
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MPE
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990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX v
Laser Safety Labels (See Figures Included)
The following safety labels are mounted on the workstation as shown:
A, B, C
Standard Laser Safety Symbol (Triangle)
Label A is the smallest; Label C is the largest
D
DANGER
VISIBLE and/or INVISIBLE LASER RADIATION
WHEN OPEN AND INTERLOCK FAILED OR
DEFEATED. AVOID EYE AND SKIN EXPOSURE
TO DIRECT OR SCATTERED RADIATION
E
DANGER
VISIBLE and/or INVISIBLE LASER RADIATION
WHEN OPEN. AVOID EYE AND SKIN EXPOSURE
TO DIRECT OR SCATTERED
RADIATION
NOTE: The same laser safety labels shown mounted on the right-hand side of the workstation are
also mounted on the left-hand side.
User Maintenance
WARNING: The GLOVEBOX Series Workstations have been manufactured and tested to
meet standard CDRH 21, CFR 1040.10, Class I accessible emission limits. If
you suspect a light leak, DO NOT use the workstation until you have
consulted with Amada Miyachi Lasers (address, telephone, and e-mail address
on front cover). If necessary, we will have you return your unit to us, or send
one of our technicians to your site.

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX vi
CONTENTS
Page
General
Revision Record ...................................................................................................................... ii
CDRH Compliance Statement ...............................................................................................iii
Workstation Laser Safety ...................................................................................................... iv
Workstation Safety Labels .......................................................................................................v
Section I. General Description ....................................................................................................1
Description ...............................................................................................................................1
Workstation Facilities Requirements .......................................................................................1
Workstation Components ........................................................................................................1
Section II. Components and Figures ..........................................................................................2
Typical Connector Panel (Fig 1)..............................................................................................2
Workstation Remote Control Pendent (Fig 2).........................................................................3
Workstation Control Module (Fig 3).......................................................................................4
Glovebox Interior - Typical 4-Axis System (Fig 4)..............................................................5
Feed Through Plate Components (Fig 5).................................................................................6
Glovebox Rear Feed Through Connections (Fig 6) ................................................................7
Computer Rear Connections (Fig 7)........................................................................................8
CDRH Label Placement (Fig 8/9) ...........................................................................................9
Front Window (Fig 10)..........................................................................................................11
Emergency Stop and Interlock Wiring Diagram (Fig 11).....................................................12
Appendix A. Miscellaneous System Components ................................................................ A-1
5-Axis Pendants .................................................................................................................. A-1

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-1
Section I. General Description
Description
The Delta Glovebox Laser Workstation provides for laser welding in an enclosed environment. This
includes an electronic bay with control wiring distribution and control system which are detailed in this
document. The workstation also includes control pendent, and connection panel.
Workstation Facility Requirements
Electrical: The Delta control module requires 115* VAC, 12 Amps. A power cable is
supplied to connect the system to facility power source.
Glovebox Gas: Supplied by customer (¼” dia quick-connect hose connection supplied by MUC).
Industrial grade Argon (or Ar/He mix) at 60-100 PSI. (Supplied by customer)
Workstation Components
Interlock Switches: Connector provide on Laser for integration to an Interlock circuit. Refer to laser
manual for wiring details. Connector on the control module is not functional for
Class IV units.
EMO Button: Pressing this button will disable the laser system and terminate motion. The laser
will not operate again until the system is reset.
Power Strip: An external 115 VAC* power strip is supplied with the enclosure. It is provided
for auxiliary workstation components.
* 115 VAC (12 Amps) is typical for North America. 220 VAC is typical for systems
installed in Europe, Asia, and Australia. For power service required on Glovebox,
reference drawing 109-00293-000 (Benchmark Glovebox Supplement). For power
service required on Laser, reference the laser installation manual.

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-2
Glovebox ISO View (Figure 1)
(Typical 4-port glovebox shown)
Glovebox End View (Figure 2)

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-3
Glovebox Front View (Figure 3) - (Typical 4-port glovebox shown)
Glovebox Top View (Figure 4) - (Typical 4-port glovebox shown)

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-4
Workstation Facility Requirements
Electrical:
Glovebox Power: 5-wires, 208-240 VAC, 3-phase, 30 Amp, 50/60 Hz
(Cable provided).
For P9000 power supply: 208/240 VAC, 1-Phase, 3-wires, 30 Amp, 50/60 Hz
(plug and cable provided).
Pneumatic: Door control: 80 psi min. @ 200 SCFH; 1/4" NPT anchor; 3/8" OD
Polyflow tubing provided.
SS1 Weld Controller Pneumatic: 20 min. psi - 120 max. Psi; 3/8" OD min tubing
provided.
Gases: Gas Mixer N2/Ar Pneumatic: 80 psi min-100psi max., 1/4" NPT anchor; 3/8"
polyflow tubing provided.
Gas Mixer He Pneumatic: 75 psi min., 188.5 psi max.; 1/4" NPT anchor; 3/8"
polyflow tubing provided.

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-5
Section II. Components and Figures
Typical Connector Panel (Figure 5)
Some Connectors / Items may be unpopulated, plugged, or not present when they are
for options not ordered. Panel appearance will vary from system to system.

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-6
Workstation Remote Control Pendent (Figure 6)
Some jog buttons may not be functional if they are for motion axis not
indicated in the order. Pendant appearance may vary from system to
system.

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-7
Workstation Control Module (Figure 7)
Some Items may not be present when they are for options not ordered.
Package appearance will vary from system to system.

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-8
Workstation Control Module Components
Delta Tau PMAC II Motion Controller
Expansion I/O I/O expansion for Motion Controller
Input Power Connector Power input connector for the workstation.
Utility Outlet Power Outlets for providing AC power to appliances and
instrumentation outside of the enclosure.
Circuit Breakers
Protects the power supplies, Delta Motion and misc components from
power irregularities.
Laser Interlock Connector Connector for the laser interlock. Refer to the wiring diagram drawing
Laser Interface Connector Provides signal interface between the laser and the workstation
5/12/24 Volt Power Supplies Provide power for the Motion Control and related components.
Glovebox Interior - Typical 4-Axis System (Figure 8)

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-9
Feed through PlateComponents – (Figure 9)
Fiber Optic Cable
Entry Ports
These ports provide entry for fiber optic cables. WARNING: Do not operate
system with the fiber feed through (or any other feed through connector)
removed. You could be exposed to dangerous laser radiation escaping through
that hole.
Feed Through Plate
This plate contains several feed through connectors for harnessing of the system.
The connectors chosen are hermetic or near-hermetic in vacuum sealing quality.
Do not use substitute connectors. Do not operate the laser without the plate and
all connectors in place.
Fiber Feed Through Care must be taken in the handling of the fiber. The sheath can be damaged by abusive handling or bending in tight radius. If this occurs, laser safety might not
be maintained. The fiber should always be connected at both ends.
Glovebox Rear
Feed Through
Connections
(Figure 9A) **
Glovebox Rear
Feed Through
Connections
(Figure 9B) **
**Some Connectors / Items may be plugged, unpopulated, or not present when they are for options
not ordered. Panel appearance will vary from system to system.

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-10
Glovebox Rear Feed Through Connections (Figure 10)
(Appearance will vary from system to system)

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-11
CDRH LABEL PLACEMENT
Left Side Antichamber Door (Figure 11A)
Right Side Antichamber Door (Figure 11B)
LABEL A
LABEL E
LABEL A
LABEL E

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-12
Feed Through Panel -
(Figure 12A)
Feed Through Panel - Motion
(Figure 12B)
(Figure 12C) *
LABEL A
LABEL D
LABEL D
LABEL A
LABEL A
LABEL D

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-13
Front Window, YAG Absorbent (Figure 13A)
Front Window, YAG Absorbent (Figure 13B)
Viewing Window
Window through which you may safely view the welding operation
while the laser beam is turned on. WARNING: The window is
specially treated. (See Specifications.) Do not replace the window
with one having a different optical density specification.
Glove Ports Gloves for insertion of hands into welding space – not interlocked
LABEL A
LABEL E
LABEL A
LABEL E

990-856 INSTALLATION MANUAL DELTA LASER GLOVEBOX A-14
Emergency Stop and Interlock Wiring Diagram (Figure 14)