Amazone UX 3200 Super User manual

Operating Manual
az
UX 3200 Super
UX 4200 Super
UX 5200 Super
UX 6200 Super
Trailed field sprayer
MG3403
BAG0054.10
11.16
Print
ed in Germany
Please read this operating
manual before commissioning.
Keep it in a safe place
for future use.
en

Reading the instruction
Manual and following it should seem to be in-
convenient and superfluous as it is not
enough to hear from others and to realize that a
machine is good, to buy it and to believe that now
everything should work by itself. The person in
question would not only harm himself but also
make the mistake of blaming the machine for pos-
sible failures instead of himself. In order to en-
sure success one should enter the mind of a thing,
make himself familiar with every part of the ma-
chine and get acquainted with how it's handled.
Only in this way could you be satisfied both with
the machine and with yourself. This goal is the
purpose of this instruction manual.
Leipzig-Plagwitz 1872.
2 UX Super BAG0054.10 11.16

Identification data
Identification data
Manufacturer:
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Machine ID no.:
Type:
UX 3200, UX 4200,
UX 5200, UX 6200
Permissible system pressure (bar)
Maximum 10 bar
Year of manufacture:
Factory:
Basic weight (kg):
Permissible total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0)5405 501-0
[e-mail]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.
Formalities of the operating manual
Document number:
MG3403
Compilation date:
09.15

Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2016
All rights reserved.
Reprinting, even of extracts, is only possible with the approval of
AMAZONEN-WERKE H. DREYER GmbH & Co. KG.
UX Super BAG0054.10 11.16 3

Foreword
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We
thank you for your confidence in our products.
On receiving the machine, check to see if it has been damaged during
transport or if parts are missing. Using the delivery note, check that
the machine has been delivered in full, including any special equip-
ment ordered. Damage can only be rectified if problems are signalled
immediately.
Before commissioning, read and understand this operating manual,
and particularly the safety information. Only after careful reading will
you be able to benefit from the full scope of your newly purchased
machine.
Please ensure that all the machine operators have read this operating
manual before the machine is commissioned.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your machine.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-friendly manuals.
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0)5405 501-0
[e-mail]
4 UX Super BAG0054.10 11.16

Table of Contents
1User Information........................................................................................10
1.1 Purpose of the document.......................................................................................................10
1.2 Locations in the operating manual.........................................................................................10
1.3 Diagrams................................................................................................................................10
2General safety instructions.......................................................................11
2.1 Obligations and liability..........................................................................................................11
2.2 Representation of safety symbols..........................................................................................13
2.3 Organisational measures.......................................................................................................14
2.4 Safety and protection equipment...........................................................................................14
2.5 Informal safety measures.......................................................................................................14
2.6 User training...........................................................................................................................15
2.7 Safety measures in normal operation....................................................................................15
2.8 Danger from residual energy .................................................................................................16
2.9 Maintenance and repair work, fault elimination .....................................................................16
2.10 Design changes .....................................................................................................................16
2.10.1 Spare and wear parts and aids..............................................................................................17
2.11 Cleaning and disposal............................................................................................................17
2.12 User workstation ....................................................................................................................17
2.13 Warning symbols and other signs on the machine................................................................18
2.13.1 Positions of warning symbols and other labels......................................................................19
2.14 Potential risks from not observing the safety instructions......................................................28
2.15 Safety-conscious working......................................................................................................28
2.16 Safety information for users...................................................................................................29
2.16.1 General safety and accident prevention information .............................................................29
2.16.2 Hydraulic system....................................................................................................................32
2.16.3 Electrical system....................................................................................................................33
2.16.4 Universal joint shaft operation................................................................................................34
2.16.5 Coupled machines .................................................................................................................35
2.16.6 Brake system .........................................................................................................................35
2.16.7 Tyres ......................................................................................................................................36
2.16.8 Field sprayer operation ..........................................................................................................37
2.16.9 Cleaning, maintenance and repairs.......................................................................................38
3Loading and unloading .............................................................................39
4Product description...................................................................................40
4.1 Overview of the assemblies...................................................................................................40
4.2 Safety and protection equipment...........................................................................................42
4.3 Liquid circuit...........................................................................................................................43
4.4 Supply hoses between the tractor and the machine..............................................................44
4.5 Transportation equipment......................................................................................................44
4.6 Intended use ..........................................................................................................................45
4.7 Device inspections.................................................................................................................46
4.8 Consequences of using certain crop protection agents.........................................................46
4.9 Danger areas and danger points ...........................................................................................47
4.10 Rating plate and CE mark......................................................................................................48
4.11 Conformity..............................................................................................................................48
4.12 Maximum permissible application rate...................................................................................49
4.13 Technical Data.......................................................................................................................50
4.13.1 Total UX measurements including Super-S sprayer boom [mm]...................................50
4.13.2 Total UX measurements including Super-L sprayer boom [mm]....................................50
4.13.3 Data sheet..............................................................................................................................51
4.13.4 Weights basic machine and modules ....................................................................................52
4.13.5 Permissible total weight and tyres .........................................................................................53
UX Super BAG0054.10 11.16 5

Table of Contents
4.14 Noise emissions data............................................................................................................ 56
4.15 Required tractor equipment................................................................................................... 57
5Construction and function of the basic machine................................... 58
5.1 Functionality .......................................................................................................................... 58
5.2 Control terminal..................................................................................................................... 59
5.3 PTO shaft.............................................................................................................................. 62
5.3.1 Coupling the PTO shaft......................................................................................................... 64
5.3.2 Uncoupling the PTO shaft..................................................................................................... 65
5.4 Hydraulic connections........................................................................................................... 66
5.4.1 Coupling hydraulic hose lines ............................................................................................... 68
5.4.2 Disconnecting hydraulic hose lines....................................................................................... 68
5.5 Air pressure brake system .................................................................................................... 69
5.5.1 Automatic load-dependent braking force regulator (ALB)..................................................... 70
5.5.2 Coupling the brake system.................................................................................................... 71
5.5.3 Uncoupling the brake system................................................................................................ 72
5.6 Hydraulic service brake system ............................................................................................ 73
5.6.1 Coupling the hydraulic service brake system........................................................................ 73
5.6.2 Uncoupling the hydraulic service brake system.................................................................... 73
5.6.3 Emergency brake.................................................................................................................. 73
5.7 Parking brake........................................................................................................................ 75
5.8 Foldable wheel chocks.......................................................................................................... 76
5.9 Safety chain for implements without brake system............................................................... 77
5.10 Drawbars............................................................................................................................... 78
5.11 AutoTrail tracking control ...................................................................................................... 79
5.11.1 AutoTrail steering drawbar.................................................................................................... 81
5.11.2 AutoTrail steering axle........................................................................................................... 82
5.12 Tracking control via tractor control unit................................................................................. 83
5.13 Hydraulic stand...................................................................................................................... 84
5.14 Mechanic stand..................................................................................................................... 84
5.15 Spray liquid tank.................................................................................................................... 85
5.15.1 Fill level indicator on the machine......................................................................................... 86
5.15.2 Agitators ................................................................................................................................ 86
5.15.3 Maintenance platform with ladder ......................................................................................... 87
5.15.4 Suction port for filling the spray liquid tank (optional) ........................................................... 88
5.15.5 Filling connection for filling the spray liquid tank with pressure (option)............................... 88
5.16 Flushing water tank............................................................................................................... 89
5.17 Induction bowl with canister flushing..................................................................................... 90
5.18 Filling connection for Ecofill (optional)................................................................................... 91
5.19 Fresh water tank.................................................................................................................... 92
5.20 Hydropneumatic sprung suspension (optional)..................................................................... 92
5.21 Pump equipment................................................................................................................... 93
5.21.1 Hydraulic pump drive............................................................................................................. 93
5.22 Filter equipment..................................................................................................................... 94
5.22.1 Filling sieve............................................................................................................................ 94
5.22.2 Suction filter........................................................................................................................... 94
5.22.3 Self cleaning pressure filter................................................................................................... 95
5.22.4 Nozzle filters.......................................................................................................................... 95
5.22.5 Bottom sieve in the induction bowl........................................................................................ 96
5.23 Drawbar (optional)................................................................................................................. 96
5.24 Transport and secure container (optional)............................................................................ 97
5.25 Exterior wash down kit (optional) .......................................................................................... 98
5.26 Camera (optional).................................................................................................................. 99
5.27 Work floodlights................................................................................................................... 100
5.28 Comfort equipment.............................................................................................................. 101
5.29 Control terminal................................................................................................................... 102
6 UX Super BAG0054.10 11.16

Table of Contents
5.30 AMASPRAY+................................................................................................................102
6Construction and function of the sprayer boom...................................103
6.1 Super-S boom................................................................................................................107
6.1.1 Unlocking and locking the transport safety catch ................................................................108
6.1.2 Super-S boom, folding via the tractor control unit..........................................................109
6.2 Super-L boom.................................................................................................................110
6.2.1 Super-L boom, folded using tractor control unit.............................................................112
6.3 Working with the sprayer boom folded out on one side.......................................................113
6.4 Reduction joint on the outer boom (optional).......................................................................114
6.5 Boom width reduction (option).............................................................................................115
6.6 Boom extension (option)......................................................................................................116
6.7 Hydraulic tilt adjustment (optional).......................................................................................117
6.8 Distance control (optional) ...................................................................................................117
6.9 Spray lines and nozzles.......................................................................................................118
6.9.1 Technical data......................................................................................................................118
6.9.2 Single nozzles......................................................................................................................121
6.9.3 Multi nozzles (optional) ........................................................................................................121
6.9.4 Electric boundary nozzles (optional)....................................................................................123
6.9.5 Electric end nozzle switching (optional)...............................................................................123
6.9.6 Electric additional nozzle switching (optional) .....................................................................123
6.10 Line filter for spray lines (optional).......................................................................................124
6.11 Automatic single nozzle control (optional) ...........................................................................124
6.11.1 Single nozzle control AmaSwitch.........................................................................................124
6.11.2 4-way AmaSelect single nozzle control ...............................................................................124
6.12 Special optional equipment for liquid fertiliser .....................................................................125
6.12.1 Three-ray nozzles (optional)................................................................................................125
6.12.2 7 hole nozzles / FD nozzles (optional).................................................................................126
6.12.3 Drag hose equipment for Super-S boom (optional).......................................................127
6.12.4 Drag hose equipment for Super-L boom (optional)........................................................128
6.13 Foam marker (optional)........................................................................................................129
6.14 Pressure circulating system (DUS) (optional)......................................................................131
6.15 Lift module............................................................................................................................133
7Commissioning........................................................................................134
7.1 Checking the suitability of the tractor...................................................................................135
7.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and tyre load
capacities, as well as the minimum ballast..........................................................................135
7.1.2 Requirements for tractor operation with attached machines ...............................................139
7.1.3 Machines without their own brake system...........................................................................140
7.2 Adjusting the length of the PTO shaft to the tractor.............................................................141
7.3 Securing tractor / machine against accidental starting and rolling ......................................143
7.4 Fitting wheels.......................................................................................................................144
7.5 Initial operation of service brake system..............................................................................144
7.6 Adjusting the hydraulic system with the system setting screw............................................144
7.7 AutoTrail position encoder ...................................................................................................147
7.8 Track setting of the adjustable axle (workshop task)...........................................................148
8Coupling and uncoupling the machine..................................................149
8.1 Coupling the machine..........................................................................................................149
8.2 Uncoupling the machine ......................................................................................................151
8.2.1 Manoeuvring the uncoupled machine..................................................................................152
9Transportation .........................................................................................153
10 Using the machine...................................................................................155
10.1 Preparing for spraying operation .........................................................................................157
10.2 Preparing the spray liquid....................................................................................................158
UX Super BAG0054.10 11.16 7

Table of Contents
10.2.1 Calculating the filling and refill quantity............................................................................... 162
10.2.2 Filling table for remaining spray area.................................................................................. 163
10.2.3 Fill the spray liquid tank via the suction port and blend in the agent at the same time....... 164
10.2.4 Adding the agent using ECO-Fill......................................................................................... 167
10.2.5 Filling the spray liquid tank via the filling connection and blending in the agent................. 168
10.3 Spraying operation.............................................................................................................. 171
10.3.1 Applying the spray liquid ..................................................................................................... 173
10.3.2 Drift reduction measures..................................................................................................... 175
10.3.3 Dilute the spray liquid with flushing water........................................................................... 175
10.4 Residues ............................................................................................................................. 176
10.4.1 Diluting the excess residue in the spray liquid tank and spraying out the diluted residue
remaining at the end of spraying operations....................................................................... 177
10.4.2 Emptying the spray liquid tank using the pump .................................................................. 178
10.5 Cleaning the field sprayer ................................................................................................... 179
10.5.1 Cleaning the sprayer with the tank empty........................................................................... 180
10.5.2 Draining the final residues................................................................................................... 181
10.5.3 Cleaning the suction filter when tank is empty.................................................................... 182
10.5.4 Cleaning the suction filter when tank is full......................................................................... 182
10.5.5 Cleaning the pressure filter when the tank is empty........................................................... 183
10.5.6 Cleaning the pressure filter when the tank is full ................................................................ 183
10.5.7 Exterior cleaning.................................................................................................................. 184
10.5.8 Cleaning the sprayer during a critical agent change........................................................... 184
10.5.9 Cleaning the sprayer with a full tank (work interruption)..................................................... 185
11 Faults........................................................................................................ 186
12 Cleaning, maintenance and repair......................................................... 187
12.1 Cleaning .............................................................................................................................. 189
12.2 Winter storage and long periods out of operation............................................................... 190
12.3 Lubrication specifications.................................................................................................... 193
12.3.1 Lubrication point overview................................................................................................... 194
12.4 Maintenance schedule – overview...................................................................................... 197
12.5 Drawbars............................................................................................................................. 199
12.6 Axle and brake .................................................................................................................... 200
12.6.1 Automatic load-dependent brake force regulator (ALB)...................................................... 205
12.7 Parking brake...................................................................................................................... 205
12.8 Tyres / wheels ..................................................................................................................... 206
12.8.1 Tyre pressures .................................................................................................................... 206
12.8.2 Fitting tyres.......................................................................................................................... 207
12.9 Hydropneumatic sprung suspension................................................................................... 207
12.10 Drawbar............................................................................................................................... 207
12.11 Hydraulic system................................................................................................................. 208
12.11.1 Labelling hydraulic hose lines ............................................................................................. 209
12.11.2 Maintenance intervals ......................................................................................................... 209
12.11.3 Inspection criteria for hydraulic hose lines.......................................................................... 209
12.11.4 Installation and removal of hydraulic hose lines ................................................................. 210
12.11.5 Fluid filter............................................................................................................................. 211
12.11.6 Cleaning the solenoid valves .............................................................................................. 211
12.11.7 Clean / exchange the filter in the hydraulic plug ................................................................. 212
12.11.8 Hydro-pneumatic pressure reservoir................................................................................... 212
12.11.9 Adjusting the hydraulic throttle valve................................................................................... 213
12.12 Adjustments on the folded-out sprayer boom ..................................................................... 215
12.13 Pump................................................................................................................................... 216
12.13.1 Check the oil level............................................................................................................... 216
12.13.2 Changing the oil .................................................................................................................. 216
12.13.3 Cleaning .............................................................................................................................. 216
12.13.4 Belt-driven pump................................................................................................................. 217
12.13.5 Checking and replacing the suction and pressure-side valves........................................... 218
12.13.6 Checking and replacing the piston diaphragm.................................................................... 219
8 UX Super BAG0054.10 11.16

Table of Contents
12.14 Calibrate the flow meter.......................................................................................................220
12.15 Field sprayer calibration.......................................................................................................221
12.16 Nozzles ................................................................................................................................223
12.16.1 Fitting the nozzle..................................................................................................................223
12.16.2 Removing the diaphragm valve if the nozzle is dripping .....................................................223
12.17 Line filter...............................................................................................................................224
12.18 Instructions on testing the field sprayer ...............................................................................225
12.19Electric lighting system ........................................................................................................226
12.20 Screw tightening torques .....................................................................................................227
12.21 Disposing of the field sprayer...............................................................................................228
13 Spray table ...............................................................................................229
13.1 Spray tables for flat-fan, anti-drift, injector and airmix nozzles, spraying height 50 cm......229
13.2 Spraying nozzles for liquid manure......................................................................................233
13.2.1 Spray table for three-ray nozzle, spraying height 120 cm ...................................................233
13.2.2 Spray table for 7-hole nozzles .............................................................................................235
13.2.3 Spray table for FD nozzles...................................................................................................236
13.3 Spray table for drag hose unit..................................................................................................238
13.4 Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser ......240
UX Super BAG0054.10 11.16 9

User Information
1 User Information
The User Information section provides information on use of the oper-
ating manual.
1.1 Purpose of the document
This operating manual
•describes the operation and maintenance of the machine.
•provides important information on safe and efficient handling of
the machine.
•is a component part of the machine and should always be kept
with the machine or the towing vehicle.
•Keep it in a safe place for future use.
1.2 Locations in the operating manual
All the directions specified in the operating manual are always seen in
the direction of travel.
1.3 Diagrams
Instructions and responses
Activities to be carried out by the user are given as numbered instruc-
tions. Always keep to the order of the instructions. The response to an
instruction is given by an arrow. Example:
1. Instruction 1
→Machine response to instruction 1
2. Instruction 2
Lists
Lists without an essential order are shown as a list with bullets. Ex-
ample:
•Point 1
•Point 2
Item numbers in diagrams
Numbers in round brackets refer to items in diagrams. The first num-
ber refers to the diagram and the second number to the item.
Example: (Fig. 3/6)
•Figure 3
•Item 6
10 UX Super BAG0054.10 11.16