Amazone UX 11200 User manual

Operating Manual
az
UX 11200
Trailed field sprayer
MG4495
BAG0101.9
11.17
Printed in Germany
Please read this operating
man
ual before commissioning.
Keep it in a safe place
for future use
en

2
UX 11200 BAG0101.9 11.17
Reading the instruction
Manual and following it should seem to be in-
convenient and superfluous as it is not
enough to hear from others and to realize that a
machine is good, to buy it and to believe that now
everything should work by itself. The person in
question would not only harm himself but also
make the mistake of blaming the machine for pos-
sible failures instead of himself. In order to en-
sure success one should enter the mind of a thing,
make himself familiar with every part of the ma-
chine and get acquainted with how it's handled.
Only in this way could you be satisfied both with
the machine and with yourself. This goal is the
purpose of this instruction manual.
Leipzig-Plagwitz 1872.

Identification data
UX
11200 BAG0101.9 11.17
3
Identification data
Manufacturer:
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Machine ID no.:
Type:
UX 11200
Permissible system pressure (bar)
Maximum 10 bar
Year of manufacture:
Factory:
Basic weight (kg):
Permissible total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0)5405 501-0
[e-mail]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.

Foreword
4
UX 11200 BAG0101.9 11.17
Formalities of the operating manual
Document number:
MG4495
Compilation date:
11.17

Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2017
All rights reserved.
Reprinting, even of extracts, is only possible with the approval of
AMAZONEN-WERKE H. DREYER GmbH & Co. KG.
This operating manual is valid for all versions of the implement.
All of the equipment is described without indicating it as special
optional equipment.
A description may be provided for equipment that is not fitted on the
implement or is only available in certain markets. The sales docu-
ments provide information on the equipment of your implement or
consult your dealer for more detailed information.
All information in this operating manual corresponds to the state
of knowledge at the time of publication. Due to ongoing devel-
opment of the implement, deviations are possible between the
implement and the information in this operating manual.
No claims can be made based on differences in the specifica-
tions, figures or descriptions.
Figures serve as a reference and are to be understood as representa-
tions of the principle.
If you want to sell the implement, ensure that the operating manual is
supplied with the implement.

Identification data
UX
11200 BAG0101.9 11.17
5
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We
thank you for your confidence in our products.
On receiving the machine, check to see if it has been damaged during
transport or if parts are missing. Using the delivery note, check that
the machine has been delivered in full, including any special equip-
ment ordered. Damage can only be rectified if problems are signalled
immediately.
Before commissioning, read and understand this operating manual,
and particularly the safety information. Only after careful reading will
you be able to benefit from the full scope of your newly purchased
machine.
Please ensure that all the machine operators have read this operating
manual before the machine is commissioned.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your machine.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-friendly manuals.
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0)5405 501-0
[e-mail]

Table of Contents
6
UX 11200 BAG0101.9 11.17
1User Information........................................................................................ 11
1.1 Purpose of the document...................................................................................................... 11
1.2 Locations in the operating manual ........................................................................................ 11
1.3 Diagrams............................................................................................................................... 11
2General safety instructions...................................................................... 12
2.1 Obligations and liability.......................................................................................................... 12
2.2 Representation of safety symbols......................................................................................... 14
2.3 Organisational measures ...................................................................................................... 15
2.4 Safety and protection equipment .......................................................................................... 15
2.5 Informal safety measures...................................................................................................... 15
2.6 User training.......................................................................................................................... 16
2.7 Safety measures in normal operation ................................................................................... 16
2.8 Danger from residual energy................................................................................................. 17
2.9 Maintenance and repair work, fault elimination..................................................................... 17
2.10 Design changes..................................................................................................................... 17
2.10.1 Spare and wear parts and aids ............................................................................................. 18
2.11 Cleaning and disposal........................................................................................................... 18
2.12 User workstation.................................................................................................................... 18
2.13 Warning symbols and other signs on the machine............................................................... 19
2.13.1 Positions of warning symbols and other labels..................................................................... 20
2.14 Potential risks from not observing the safety instructions..................................................... 27
2.15 Safety-conscious working ..................................................................................................... 27
2.16 Safety information for users .................................................................................................. 28
2.16.1 General safety and accident prevention information............................................................. 28
2.16.2 Hydraulic system................................................................................................................... 31
2.16.3 Electrical system ................................................................................................................... 32
2.16.4 Universal joint shaft operation............................................................................................... 33
2.16.5 Coupled machines................................................................................................................. 34
2.16.6 Brake system......................................................................................................................... 34
2.16.7 Tyres...................................................................................................................................... 35
2.16.8 Field sprayer operation.......................................................................................................... 36
2.16.9 Cleaning, maintenance and repairs ...................................................................................... 37
3Loading and unloading............................................................................. 38
4Product description .................................................................................. 40
4.1 Overview of the assemblies .................................................................................................. 40
4.2 Safety and protection equipment .......................................................................................... 42
4.3 Liquid circuit .......................................................................................................................... 43
4.4 Supply hoses between the tractor and the machine............................................................. 44
4.5 Transportation equipment ..................................................................................................... 44
4.6 Intended use.......................................................................................................................... 45
4.7 Regular device inspections ................................................................................................... 46
4.8 Consequences of using certain crop protection agents........................................................ 46
4.9 Danger areas and danger points........................................................................................... 47
4.10 Rating plate and CE mark..................................................................................................... 48
4.11 Conformity............................................................................................................................. 48
4.12 Maximum permissible application rate.................................................................................. 49
4.13 Technical Data ...................................................................................................................... 50
4.13.1 asic implement ...................................................................................................................... 50
4.13.2 Residual amounts.................................................................................................................. 51
4.13.3 Weights basic machine and modules.................................................................................... 53
4.13.4 Permissible total weight and tyres......................................................................................... 54
4.14 Noise emissions data............................................................................................................ 55

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UX
11200 BAG0101.9 11.17
7
4.15 Required tractor equipment ...................................................................................................56
5Construction and function of the basic machine....................................57
5.1 Functionality...........................................................................................................................57
5.2 Control terminal......................................................................................................................58
5.3 PTO shaft...............................................................................................................................61
5.3.1 Coupling the PTO shaft..........................................................................................................63
5.3.2 Uncoupling the PTO shaft......................................................................................................64
5.4 Hydraulic connections............................................................................................................65
5.4.1 Coupling hydraulic hose lines................................................................................................66
5.4.2 Disconnecting hydraulic hose lines........................................................................................67
5.5 Air pressure brake system.....................................................................................................68
5.5.1 Automatic load-dependent braking force regulator (ALB) .....................................................69
5.5.2 Coupling the brake system ....................................................................................................70
5.5.3 Uncoupling the brake system.................................................................................................71
5.6 Hydraulic service brake system.............................................................................................72
5.6.1 Coupling the hydraulic service brake system ........................................................................72
5.6.2 Uncoupling the hydraulic service brake system.....................................................................72
5.6.3 Emergency brake...................................................................................................................72
5.7 Parking brake.........................................................................................................................74
5.8 Foldable wheel chocks...........................................................................................................75
5.9 Safety chain for implements without brake system ...............................................................76
5.10 Tandem axle ..........................................................................................................................77
5.11 Hydropneumatic sprung suspension (optional) .....................................................................78
5.12 Hydraulic stand ......................................................................................................................78
5.13 Spray liquid tank ....................................................................................................................79
5.13.1 Agitators.................................................................................................................................80
5.13.2 Maintenance platform with ladder..........................................................................................81
5.13.3 Suction port for filling the spray liquid tank (optional)............................................................82
5.13.4 Filling connection for filling the spray liquid tank with pressure (option)................................82
5.14 Flushing water tank................................................................................................................83
5.15 Induction bowl with canister flushing .....................................................................................84
5.16 Filling connection for Ecofill (optional)...................................................................................85
5.17 Fresh water tank ....................................................................................................................86
5.18 Pump equipment....................................................................................................................87
5.18.1 Hydraulic pump drive.............................................................................................................87
5.19 Filter equipment .....................................................................................................................88
5.19.1 Filling sieve ............................................................................................................................88
5.19.2 Suction filter ...........................................................................................................................88
5.19.3 Self cleaning pressure filter....................................................................................................89
5.19.4 Nozzle filters...........................................................................................................................89
5.19.5 Bottom sieve in the induction bowl ........................................................................................90
5.20 Transport and secure container (optional).............................................................................90
5.21 Crop protection underside (optional) .....................................................................................90
5.22 Exterior wash down kit (optional)...........................................................................................91
5.23 Camera system......................................................................................................................92
5.24 Work floodlights .....................................................................................................................93
5.25 Comfort equipment ................................................................................................................94
5.26 Operating terminal .................................................................................................................95
5.27 AmaPilot / AmaPilot+ multi-function stick ..............................................................................96
6Construction and function of the sprayer boom.....................................97
6.1 Super-L boom.................................................................................................................101
6.1.1 Spacer..................................................................................................................................102
6.2 Working with the sprayer boom folded out on one side.......................................................103
6.3 Reduction joint on the outer boom (optional).......................................................................104

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8
UX 11200 BAG0101.9 11.17
6.4 Boom width reduction (option) ............................................................................................ 105
6.5 Boom extension (option) ..................................................................................................... 106
6.6 Hydraulic tilt adjustment (optional)...................................................................................... 107
6.7 Distance control (optional) .................................................................................................. 107
6.8 Spray lines........................................................................................................................... 108
6.8.1 Single nozzles ..................................................................................................................... 110
6.8.2 Multi nozzles (optional)........................................................................................................ 110
6.8.3 Electric boundary nozzles (optional)................................................................................... 112
6.8.4 Electric end nozzle switching (optional).............................................................................. 112
6.8.5 Electric additional nozzle switching (optional)..................................................................... 112
6.9 Automatic single nozzle control (optional) .......................................................................... 113
6.9.1 Single nozzle control AmaSwitch........................................................................................ 113
6.9.2 4-way AmaSelect single nozzle control............................................................................... 113
6.10 Special optional equipment for liquid fertiliser..................................................................... 115
6.10.1 Three-ray nozzles (optional) ............................................................................................... 115
6.10.2 Line filter for spray lines ...................................................................................................... 116
6.10.3 7 hole nozzles / FD nozzles (optional)................................................................................ 117
6.11 Foam marker (optional)....................................................................................................... 118
6.12 Lift module........................................................................................................................... 119
7Commissioning ....................................................................................... 120
7.1 Checking the suitability of the tractor .................................................................................. 121
7.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and tyre load
capacities, as well as the minimum ballast ......................................................................... 121
7.1.2 Requirements for tractor operation with attached machines............................................... 125
7.1.3 Machines without their own brake system .......................................................................... 128
7.2 Adjusting the length of the PTO shaft to the tractor............................................................ 129
7.3 Securing tractor / machine against accidental starting and rolling...................................... 131
7.4 Fitting wheels ...................................................................................................................... 132
7.5 Initial operation of service brake system............................................................................. 133
7.6 Adjusting the hydraulic system with the system setting screw ........................................... 134
7.7 Rotation angle sensor - DoubleTrail.................................................................................... 136
8Coupling and uncoupling the machine ................................................. 137
8.1 Coupling the machine.......................................................................................................... 137
8.2 Uncoupling the machine...................................................................................................... 139
8.2.1 Manoeuvring the uncoupled machine................................................................................. 140
9Transportation......................................................................................... 141
10 Using the machine .................................................................................. 143
10.1 Preparing for spraying operation......................................................................................... 146
10.2 Preparing the spray liquid ................................................................................................... 147
10.2.1 Calculating the filling and refill quantity............................................................................... 151
10.2.2 Filling table for remaining spray area.................................................................................. 152
10.2.3 Fill the spray liquid tank via the suction port and blend in the agent at the same time....... 153
10.2.4 Adding the agent using Ecofill............................................................................................. 156
10.2.5 Filling the spray liquid tank via the filling connection and blending in the agent................. 157
10.3 Spraying operation.............................................................................................................. 160
10.3.1 Applying the spray liquid ..................................................................................................... 162
10.3.2 Drift reduction measures..................................................................................................... 164
10.3.3 Dilute the spray liquid with flushing water........................................................................... 164
10.4 Residues ............................................................................................................................. 165
10.4.1 Diluting the excess residue in the spray liquid tank and spraying out the diluted residue
remaining at the end of spraying operations....................................................................... 166
10.4.2 Emptying the spray liquid tank using the pump .................................................................. 167
10.5 Cleaning the field sprayer ................................................................................................... 168
10.5.1 Cleaning the sprayer with the tank empty........................................................................... 169
10.5.2 Intensive cleaning of the sprayer during a critical agent change........................................ 170

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UX
11200 BAG0101.9 11.17
9
10.5.3 Performing chemical cleaning..............................................................................................171
10.5.4 Draining the final residues ...................................................................................................172
10.5.5 Cleaning the suction filter when tank is empty.....................................................................173
10.5.6 Cleaning the suction filter when tank is full..........................................................................174
10.5.7 Cleaning the pressure filter when the tank is empty............................................................175
10.5.8 Cleaning the pressure filter when the tank is full.................................................................175
10.5.9 Exterior cleaning ..................................................................................................................176
10.5.10 Cleaning the sprayer with a full tank (work interruption)......................................................177
11 Double Trail..............................................................................................178
11.1 Operating terminal ...............................................................................................................178
11.2 Road use..............................................................................................................................180
11.3 Field operation .....................................................................................................................180
11.3.1 Switching field mode on and off...........................................................................................180
11.3.2 Steering program - track following steering system.............................................................181
11.3.3 Steering program - manual operation..................................................................................182
11.4 Axle synchronisation............................................................................................................182
11.5 Tests and faults....................................................................................................................183
11.5.1 Startup test...........................................................................................................................183
11.5.2 Fault lamp and fault buzzer..................................................................................................183
11.5.3 Fault memory.......................................................................................................................183
12 Faults........................................................................................................184
13 Cleaning, maintenance and repair..........................................................185
13.1 Cleaning...............................................................................................................................187
13.2 Winter storage and long periods out of operation................................................................188
13.3 Lubrication specifications.....................................................................................................190
13.3.1 Lubrication point overview ...................................................................................................191
13.4 Maintenance schedule – overview.......................................................................................194
13.5 Axle and brake.....................................................................................................................197
13.5.1 Hydraulic brakes ..................................................................................................................202
13.6 Parking brake.......................................................................................................................203
13.7 Tyres / wheels......................................................................................................................204
13.7.1 Tyre pressures.....................................................................................................................204
13.7.2 Fitting tyres...........................................................................................................................205
13.8 Check the coupling device...................................................................................................206
13.9 Hydropneumatic sprung suspension ...................................................................................207
13.10 Drawbar................................................................................................................................207
13.11 Hydraulic system..................................................................................................................208
13.11.1 Labelling hydraulic hose lines..............................................................................................209
13.11.2 Maintenance intervals..........................................................................................................209
13.11.3 Inspection criteria for hydraulic hose lines...........................................................................209
13.11.4 Installation and removal of hydraulic hose lines ..................................................................210
13.11.5 Fluid filter..............................................................................................................................211
13.11.6 Cleaning the solenoid valves...............................................................................................211
13.11.7 Clean / exchange the filter in the hydraulic plug..................................................................212
13.11.8 Hydro-pneumatic pressure reservoir ...................................................................................212
13.11.9 Adjusting the hydraulic throttle valve ...................................................................................213
13.12 Pump....................................................................................................................................215
13.12.1 Check the oil level................................................................................................................215
13.12.2 Changing the oil...................................................................................................................215
13.12.3 Cleaning...............................................................................................................................215
13.12.4 Checking and replacing the suction and pressure-side valves............................................216
13.12.5 Checking and replacing the piston diaphragm.....................................................................217
13.13 Checking and exchanging the pressure reservoir diaphragm (workshop task)...................218
13.14 Calibrate the flow meter.......................................................................................................218
13.15 Eliminating limescale in the system.....................................................................................219
13.16 Field sprayer calibration.......................................................................................................220

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10
UX 11200 BAG0101.9 11.17
13.17 Nozzles................................................................................................................................ 222
13.17.1 Fitting the nozzle................................................................................................................. 222
13.17.2 Removing the diaphragm valve if the nozzle is dripping..................................................... 222
13.18 Line filter.............................................................................................................................. 223
13.19 Instructions on testing the field sprayer............................................................................... 224
13.20 Screw tightening torques..................................................................................................... 226
13.21 Disposing of the field sprayer.............................................................................................. 227
14 Spray table............................................................................................... 228
14.1 Spray tables for flat-fan, anti-drift, injector and airmix nozzles, spraying height 50 cm..... 228
14.2 Spraying nozzles for liquid manure..................................................................................... 232
14.2.1 Spray table for three-ray nozzle, spraying height 120 cm................................................... 232
14.2.2 Spray table for 7-hole nozzles............................................................................................. 234
14.2.3 Spray table for FD nozzles.................................................................................................. 235
14.3 Spray table for drag hose unit ................................................................................................. 237
14.4 Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser...... 239