DeVilbiss Compact HVLP User manual

© 2005 ITW Finishing Systems and Products
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SB-E1-2-535
Operation Manual
HVLP & Trans-Tech®Gravity Feed Spraygun
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EP 2 - 10 D D P 11 - 19
F
F P 20 - 29
ISS.04

© 2005 ITW Finishing Systems and Products 2
Operation Manual
COMPACT – Gravity Feed Spraygun
Important
Read and follow all instructions and Safety Precautions before using this
equipment
Description
The Compact Gravity feed Spraygun Kit complies to ATEX regulations 94/9/EC, protection
level; II 2 G X, Suitable for use in Zones 1 and 2
Important: : These Sprayguns are suitable for use with both waterbased and solvent based
coating materials. The design uses EPA compliant (Devilbiss Trans-Tech®) and HVLP
atomising technology to reduce overspray and improve coating efficiency. These guns are not
designed for use with highly corrosive and/or abrasive materials and if used with such materials
it must be expected that the need for cleaning and/or replacement of parts will be increased. If
there is any doubt regarding the suitability of a specific material contact your local Distributor or
ITW Finishing direct.
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Model Part Number
Example: COM-G510B-16
Aircap Fluid nozzle size
(16 = 1,6 mm)
Gunbody Finish
B= Blue Anodised
ITW Finishing Systems and Products reserve the right to modify equipment specification without
prior notice.
EC Declaration of Conformity
We: ITW Finishing UK, Ringwood Rd, Bournemouth, Dorset, BH11 9LH, UK, as the
manufacturer of the Spraygun model Compact, declare, under our sole responsibility, that the
equipment to which this document relates is in conformity with the following standards or other
normative documents:
BS EN 292-1 PARTS 1 & 2: 1991, BS EN 1953: 1999; and thereby conform to the
protection requirements of Council Directive 98/37/EC relating to Machinery Safety Directive,
and;
EN 13463-1:2001, council Directive 94/9/EC relating to Equipment and Protective
Systems intended for use in Potentially Explosive Atmospheres protection level II 2 G X.
This product complies with the requirements of the EPA guidelines, PG6/34,PG6/20 and
PG6/23. Achieving transfer efficiency in excess of 65%.
B. Holt, General Manager
30th June 2003

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SAFETY WARNINGS
Fire and explosion
Solvents and coating materials
can be highly flammable or
combustible when sprayed.
ALWAYS refer to the coating material
suppliers instructions and COSHH
sheets before using this equipment
Users must comply with all local
and national codes of practice
and insurance company
requirements governing
ventilation, fire precautions,
operation and house-keeping of working
areas
This equipment, as supplied,
is NOT suitable for use with
Halogenated Hydrocarbons.
Static Electricity can be
generated by fluid and/or air
passing through hoses, by the
spraying process and by cleaning non-
conductive parts with cloths. To prevent
ignition sources from static discharges,
earth continuity must be maintained to
the spraygun and other metallic
equipment used. It is essential to use
conductive air and/or fluid hoses.
Personal Protective
Equipment
Toxic vapours – When sprayed,
certain materials may be
poisonous, create irritation or be
otherwise harmful to health.
Always read all labels and safety data
sheets for the material before spraying
and follow any recommendations. If In
Doubt, Contact Your Material Supplier
The use of respiratory protective
equipment is recommended at all
times. The type of equipment
must be compatible with the material
being sprayed.
Always wear eye protection when
spraying or cleaning the spraygun
Gloves must be worn when
spraying or cleaning the
equipment
Training – Personnel should be given
adequate training in the safe use of
spraying equipment.
Misuse
Never aim a spraygun at any part of the
body
Never exceed the max. recommended
safe working pressure for the equipment
The fitting of non-recommended or non-
original spares may create hazards
Before cleaning or maintenance, all
pressure must be isolated and relieved
from the equipment
The product should be cleaned using a
gun washing machine. However, this
equipment should not be left inside gun
washing machines for prolonged periods
of time.
Noise Levels
The A-weighted sound level of
sprayguns may exceed 85 dB
(A) depending on the set-up
being used. Details of actual
noise levels are available on request. It is
recommended that ear protection is worn
at all times when spraying.
Operating
Spray Equipment using high pressures
may be subject to recoil forces. Under
certain circumstances, such forces could
result in repetitive strain injury to the
operator.
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Parts List
Ref. No Description Part Number Qty Options
1 Air Cap/Retaining ring
COM-510 SP-100-***-K 1 510, 505 e.g *** = 505
+ 2 Nozzle SP-200S-**-K 1 12,13,16,18,20
e.g ** =16 =1.6 mm
+ 3 Separator SP-626-K5 5
+ 4 Packing GTI-445-K2 2
5 Spreader Valve SP-403-K 1
6 Stud and Screw GTI-408-K5 5
7 Needle Adjusting Screw SP-614-K 1
+ 8 Spring SP-622-K5 1
+ 9 Needle SP-300S-**-K 1 12,13,16,18,20
e.g ** =16 =1.6 mm
10 Airvalve housing + seal SP-612-K 1
+ 11 Spindle - 1
12 Trigger SP-617-K 1
13 Connector SP-611-K 1
14 Airflow Valve SP-402-K 1
15 Drip Check Lid kit of 5 GFC-2-K5 1
+ 16 Air Valve Service Kit SPK-101-K 1
17 Retaining Ring and Seals SPK-102-K 1
18 Spreader/ Cheater Service Kit GTI-428-K5 5
19 Circlip 25746-007-K5 5
20 Cup Lid GFC-402 1
21 Filter KGP-5 1
22 1/2 Ltr Gravity Cup Kit GFC-501 1
23 Air Valve assembly Tool 1
24 Spanner SPN-5 1
Spraygun Service Kit
(parts included marked + ) SPK-401-** 1 12, 13,16,18,20 e.g ** =16 =1.6 mm
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Specification
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Patent No 2372465 (GB)
Air supply connection - Universal 1/4“ BSP and NPS
Maximum static Air inlet pressure - P1= 12 bar (175 psi)
Nominal gun Air inlet pressure -
with gun triggered
2. bar (29 psi) 510 Trans-Tech Air Cap
1.4 bar (20 psi) 505 HVLP Air Cap
Maximum Service temperature 40°C
Gun Weight - 583 g
Materials of Construction
Gun body Anodised Aluminium
Nozzle Stainless Steel
Needle Stainless Steel
Fluid Inlet Stainless Steel / PTFE
Trigger Nickel Plated Steel
Cup Acetal (Anti-static)
Cup Lid Acetal (Anti-static)

© 2005 ITW Finishing Systems and Products 6
Installation
Important: To ensure that this equipment
reaches you in first class condition,
protective coatings have been used.
Flush the equipment through with a
suitable solvent before use.
1. Attach air hose to connector (13).
Recommended hose size 8 mm bore.
The hose must be conductive and
electrical bond from the spraygun to
earth should be checked with an
ohmeter. A resistance of less than
106Ohms is recommended.
2. Air supply should be filtered and
regulated.
3. Attach Cup assembly (22) by
screwing into the Fluid Inlet of the
spraygun. Tighen when fully home.
1. Turn off air and relieve pressure in
the supply lines, or if using QD
system, disconnect from airline.
2. Remove Cup Lid (20)and empty
coating material into a suitable
container. Clean the gun and cup,
preferably in a gun wash machine.
Clean the cup.
3. Check the breather hole in the Lid
and the Drip Check Lid is not
blocked.
4. Remove air cap (1) and clean. If any
of the holes in the cap are blocked
with coating material use a toothpick
to clean. Never use metal wire which
could damage the cap and produce
distorted spray patterns
5. Ensure the tip of the nozzle (2) is
Preventative Maintenance
Operation
1. Mix coating material to manufacturers
instructions.
2. Fill the cup with the required amount
of material. Fill to no more than 25mm
(1“) from the top of the cup. DO NOT
OVERFILL.
3. Attach Cup Lid.
4. Turn needle adjusting screw (7)
clockwise to prevent movement.
5. Turn spreader valve (5) counter-
clockwise to fully open.
6. Adjust inlet air pressure (For
recommended figures see
Specifications) at the gun inlet with the
gun triggered. (pressure gauge
attachment shown under Accessories
is recommended for this).
7. Turn needle adjusting screw counter
clockwise until first thread shows.
8. Test spray. If the finish is too dry
reduce airflow by reducing air inlet
pressure or by the Airflow Valve (14).
Screw the Adjusting Knob (14) in to
reduce pressure.
9. If finish is too wet reduce fluid flow by
turning needle screw (7) clockwise. If
atomisation is too coarse, increase
inlet air pressure. If too fine reduce
inlet pressure.
10. The pattern size can be reduced by
turning adjusting valve (5) clockwise.
11. Hold gun perpendicular to surface
being sprayed. Arcing or tilting may
result in uneven coating.
12. The recommended spray distance is
150-200 mm (6”-8”).
13. Spray edges first. Overlap each stroke
a minimum of 50%. Move gun at a
constant speed.
14. Always turn off air supply and relieve
pressure when gun is not in use.
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clean and free from damage. Build
up of dried paint can distort the
spray pattern.
6. Lubrication – stud/screw (6), needle
(9) and air valve (11) should be
oiled each day.
Replacement of Parts
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Nozzle (2) and Needle (9) – Remove
parts in the following order: 7, 8, 9, 1
and 2. Replace any worn or damaged
parts and re-assemble in reverse order.
Recommended tightening torque for
nozzle (2) 9.5-12 Nm (80-100 lbf in).
Packing – Remove parts 7, 8, 9.
Unscrew cartridge (4). Fit new cartridge
finger tight. Re-assemble parts 9, 8,
and 7 and tighten cartridge (4) with
spanner sufficient to seal but to allow
free movement of needle. Lubricate
with gun oil.
Air Valve Seal Kit (16) - (Refer to
photos 1 to 28 and fig 2)
1. Remove Adjusting Knob (7), Spring
(8), and Needle (9).
2. Loosen Housing (10).
3. Remove Housing (10) and Airvalve
Spring.
4. Remove Valve (11).
5. Using Service Tool SPN-7, engage
groove behind the Valve Seat.
6. Remove Valve Seat.
7. Push out the Front Airvalve Seal
with a finger.
8. Turn the Gun upside down and let
the Seal fall out.
9. Fit New Front Seal to Service Tool.
10. Fit new Seal to gunbody and press
firmly to ensure Seal is engaged.
11. Fit New Valve Seat to Service Tool.
Groove must face outwards.
12. Fit Valve Seat to Gunbody.
13. Remove Rear Airvalve Seal from
housing (10) with a hooked
instrument.
14. Fit new Seal to Service Tool.
15. Fit Seal to Housing (10).
16. Replace Valve (11).
17. Replace Valve Spring and screw in
Housing (10).
18. Tighten Housing.
19. Fit Needle (9).
20. Fit Spring (8) and Knob (7).
21. Adjust Needle Packing (4) with
Spanner sufficient to seal but to
allow free movement of needle.
Lubricate with gun oil.
Spreader valve (5) – Caution: always
ensure that the valve is in the fully open
position by turning screw fully counter-
clockwise before fitting to body.
Air cap / Nozzle Selection
Refer to coating material manufacturers
recommendations or ITW Finishing UK
Website:
www.itweuropeanfinishing.com
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1 2
3 4
5 6
7 8

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9 10
11 11a
12 13
14 15

© 2005 ITW Finishing Systems and Products 10
Accessories
Spanner – order SPN-5
Cleaning Brush – order 4900-5-1-K3
Regulator/Gauge Attachment - order HAV-501-B
Pressure gauge Attachment – order GA-515
Gun Mounted Regulator – order DVR-501
Spraygun Lubricant - order GL-1-K10
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18 19
20 21
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Roundspray Aircap -
COM-500R
HVLP Mode - Air Inlet
Pressure = 1.0 Bar
(14.5 PSI)
Tanstech Mode – Air
Inlet Pressure = 2 bar
(29 PSI)
Approx Spot Size = Ø50mm