Amazone UF 1002 User manual

Operating Manual
az
UF 1002 UF 1302
UF 1602 UF 2002
Mounted field sprayer with Comfort Package CP
MG6980
BAG00225.3 09.22
Printed in Germany
Please read this operating man-
ual before commissioning.
Keep it in a safe place fo
r
future use.
en

2 UF02 BAG00225.3 09.22
Reading the instruction
Manual and following it should seem to be incon-
venient and superfluous as it is not
enough to hear from others and to realize that a
machine is good, to buy it and to believe that now
everything should work by itself. The person in
question would not only harm himself but also
make the mistake of blaming the machine for pos-
sible failures instead of himself. In order to ensure
success one should enter the mind of a thing, make
himself familiar with every part of the machine
and get acquainted with how it's handled. Only in
this way could you be satisfied both with the ma-
chine and with yourself. This goal is the purpose o
f
this instruction manual.
Leipzig-Plagwitz 1872.

Identification data
UF02 BAG00225.3 09.22 3
Identification data
Manufacturer: AMAZONEN-WERKE
H. DREYER SE & Co. KG
Machine ID no.:
Tye UF02
Permissible system pressure (bar)
Year of manufacture:
Factory:
Basic weight (kg):
Permissible total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER SE & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0)5405 501-0
[email protected]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.

Foreword
4 UF02 BAG00225.3 09.22
Formalities of the operating manual
Document number: MG6980
Compilation date: 09.22
Copyright AMAZONEN-WERKE H. DREYER SE & Co. KG, 2022
All rights reserved.
Reprinting, even of extracts, is only possible with the approval of
AMAZONEN-WERKE H. DREYER SE & Co. KG.
This operating manual is valid for all versions of the implement.
All of the equipment is described without indicating it as special
optional equipment.
A description may be provided for equipment that is not fitted on the
implement or is only available in certain markets. The sales docu-
ments provide information on the equipment of your implement or
consult your dealer for more detailed information.
All information in this operating manual corresponds to the state
of knowledge at the time of publication. Due to ongoing develop-
ment of the implement, deviations are possible between the im-
plement and the information in this operating manual.
No claims can be made based on differences in the specifica-
tions, figures or descriptions.
Figures serve as a reference and are to be understood as representa-
tions of the principle.
If you want to sell the implement, ensure that the operating manual is
supplied with the implement.

Identification data
UF02 BAG00225.3 09.22 5
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER SE & Co. KG. We thank
you for your confidence in our products.
On receiving the machine, check to see if it has been damaged during
transport or if parts are missing. Using the delivery note, check that
the machine has been delivered in full, including any special equip-
ment ordered. Damage can only be rectified if problems are signalled
immediately.
Before commissioning, read and understand this operating manual,
and particularly the safety information. Only after careful reading will
you be able to benefit from the full scope of your newly purchased
machine.
Please ensure that all the machine operators have read this operating
manual before the machine is commissioned.
Should you have any questions or problems, please consult this oper-
ating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your machine.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for im-
provement help us to create ever more user-friendly manuals.
AMAZONEN-WERKE
H. DREYER SE & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0)5405 501-0
[email protected]

Table of Contents
6 UF02 BAG00225.3 09.22
1User Information........................................................................................ 10
1.1Purpose of the document ...................................................................................................... 10
1.2Locations in the operating manual ........................................................................................ 10
1.3Diagrams ............................................................................................................................... 10
2General safety instructions ...................................................................... 11
2.1Obligations and liability ......................................................................................................... 11
2.2Representation of safety symbols ......................................................................................... 13
2.3Organisational measures ...................................................................................................... 14
2.4Safety and protection equipment .......................................................................................... 14
2.5Informal safety measures...................................................................................................... 14
2.6User training .......................................................................................................................... 15
2.7Safety measures in normal operation ................................................................................... 16
2.8Danger from residual energy................................................................................................. 16
2.9Maintenance and repair work, fault elimination..................................................................... 16
2.10Design changes..................................................................................................................... 16
2.10.1Spare and wear parts and aids ............................................................................................. 17
2.11Cleaning and disposal........................................................................................................... 17
2.12User workstation.................................................................................................................... 17
2.13Warning symbols and other signs on the machine ............................................................... 18
2.13.1Positions of warning symbols and other labels ..................................................................... 19
2.14Dangers if the safety information is not observed................................................................. 29
2.15Safety-conscious working ..................................................................................................... 29
2.16Safety information for users .................................................................................................. 30
2.16.1General safety and accident prevention information............................................................. 30
2.16.2Hydraulic system ................................................................................................................... 33
2.16.3Electrical system ................................................................................................................... 34
2.16.4Universal joint shaft operation............................................................................................... 34
2.16.5Field sprayer operation ......................................................................................................... 36
2.16.6Cleaning, maintenance and repairs ...................................................................................... 38
3Loading and unloading............................................................................. 39
4Product description .................................................................................. 40
4.1Overview of the assemblies .................................................................................................. 40
4.2Safety and protection equipment .......................................................................................... 42
4.3Supply hoses between the tractor and the machine ............................................................. 43
4.4Transportation equipment ..................................................................................................... 43
4.5Intended use.......................................................................................................................... 44
4.6Device inspections ................................................................................................................ 45
4.7Consequences of using certain crop protection agents ........................................................ 45
4.8Danger areas and danger points........................................................................................... 46
4.9Rating plate ........................................................................................................................... 47
4.10Conformity ............................................................................................................................. 47
4.11Technically possible maximum application rate.................................................................... 47
4.12Maximum permissible application rate .................................................................................. 48
4.13Technical Data ...................................................................................................................... 49
4.13.1Basic machine ....................................................................................................................... 49
4.13.2Spraying technology.............................................................................................................. 50
4.13.3Technical Residue................................................................................................................. 52
4.13.4Payload ................................................................................................................................. 54
4.14Required tractor equipment................................................................................................... 55
4.15Noise emissions data ............................................................................................................ 55
5Construction and function of the basic machine ................................... 56

Table of Contents
UF02 BAG00225.3 09.22 7
5.1Function .................................................................................................................................56
5.2Control panel..........................................................................................................................57
5.2.1Induction bowl with injector and canister flushing..................................................................62
5.2.2Switch taps on the induction bowl..........................................................................................63
5.3Parking supports ....................................................................................................................64
5.4Three-point attachment frame................................................................................................65
5.5Quick-coupling system...........................................................................................................66
5.6PTO shaft ...............................................................................................................................67
5.6.1Coupling the PTO shaft..........................................................................................................69
5.6.2Uncoupling the PTO shaft......................................................................................................70
5.7Hydraulic connections............................................................................................................71
5.7.1Coupling the hydraulic hose lines ..........................................................................................73
5.7.2Uncoupling the hydraulic hose lines ......................................................................................74
5.8Control terminal / control computer........................................................................................75
5.8.1Control terminal......................................................................................................................75
5.8.2AMASPRAY+.........................................................................................................................76
5.9AmaPilot+ multi-function stick................................................................................................76
5.10Spray liquid tank ....................................................................................................................77
5.10.1Maintenance platform with ladder..........................................................................................77
5.10.2Suction port for filling the spray liquid tank (optional) ............................................................78
5.11Spülwassertank......................................................................................................................79
5.12Hand wash facility ..................................................................................................................80
5.13Pump equipment....................................................................................................................81
5.14Filter equipment .....................................................................................................................82
5.14.1Suction filter ...........................................................................................................................82
5.14.2Self cleaning pressure filter....................................................................................................83
5.14.3Nozzle filters...........................................................................................................................83
5.15Exterior wash down kit (optional)...........................................................................................84
5.16Work lights .............................................................................................................................85
5.17Front tank FT 1001 / FT1502.................................................................................................85
5.18Camera system......................................................................................................................86
5.19Personal protective equipment safety kit ...............................................................................87
6Construction and function of the sprayer boom.....................................88
6.1Super-S boom........................................................................................................................93
6.1.1Unlocking and locking the transport safety catch ..................................................................94
6.1.2Super-S boom, folding via the tractor control unit............................................................95
6.2Q-plus boom...........................................................................................................................97
6.2.1Unlocking and locking the transport safety catch ..................................................................98
6.2.2Q-plus boom, folding via the tractor control unit ....................................................................99
6.2.3Working on one side using the right-hand boom .................................................................100
6.3Reduction joint on the outer boom (optional).......................................................................101
6.4Boom width reduction (option) .............................................................................................102
6.5Boom extension (option) ......................................................................................................103
6.6Hydraulic tilt adjustment (optional).......................................................................................104
6.7Distance Control ..................................................................................................................104
6.8Spray lines ...........................................................................................................................105
6.9Nozzles ................................................................................................................................107
6.9.1Multiple nozzles ...................................................................................................................107
6.9.2Edge nozzles .......................................................................................................................110
6.10Automatic single nozzle control ...........................................................................................111
6.10.1Single nozzle control AmaSwitch.........................................................................................111
6.11Special optional equipment for liquid fertiliser .....................................................................112
6.11.1Three-ray nozzles ................................................................................................................112
6.11.27 hole nozzles / FD- nozzles................................................................................................113
6.11.3Drag hose unit for liquid fertiliser (optional) .........................................................................114

Table of Contents
8 UF02 BAG00225.3 09.22
7Commissioning ....................................................................................... 115
7.1Antifreeze in the spray liquid tank ....................................................................................... 115
7.2Checking the suitability of the tractor .................................................................................. 116
7.2.1Calculating the actual values for the total tractor weight, tractor axle loads and tyre load
capacities, as well as the minimum ballast ......................................................................... 116
7.3Installing the PTO shaft....................................................................................................... 120
7.4Adjusting the length of the PTO shaft to the tractor ............................................................ 121
7.5Securing the tractor / machine against unintentional start-up and rolling........................... 123
7.6Adjusting the hydraulic system............................................................................................ 124
8Coupling and uncoupling the machine ................................................. 126
8.1Coupling the machine ......................................................................................................... 126
8.1.1Coupling implements with quick coupling system............................................................... 129
8.2Uncoupling the machine...................................................................................................... 131
8.2.1Uncoupling implements with quick coupling system ........................................................... 132
9Transportation ......................................................................................... 133
10TwinTerminal for Comfort Package on the control panel.................... 135
11Using the machine .................................................................................. 138
11.1Preparing for spraying operation......................................................................................... 141
11.2Preparing the spray liquid ................................................................................................... 142
11.2.1Calculating the filling and re-fill quantity.............................................................................. 146
11.2.2Filling table for remaining spray area .................................................................................. 147
11.3Filling the spray liquid tank via the filling opening ............................................................... 148
11.3.1TwinTerminal filling diagram ............................................................................................... 148
11.3.2Filling the spray liquid tank via the suction port .................................................................. 149
11.3.3Filling the spray liquid tank through the pressure connection............................................. 152
11.3.4Adjusting the agitator .......................................................................................................... 153
11.4Flushing in the agents ......................................................................................................... 154
11.5Spray agent suction from containers (closed transfer system)........................................... 157
11.6Filling the flushing water tank through the pressure connection......................................... 158
11.7Spraying operation .............................................................................................................. 159
11.7.1Applying the spray liquid ..................................................................................................... 162
11.7.2Driving to the field with the agitator switched on................................................................. 163
11.7.3Drift reduction measures ..................................................................................................... 164
11.7.4Diluting the spray liquid with flushing water ........................................................................ 164
11.7.5Continual internal cleaning.................................................................................................. 165
11.8Residues ............................................................................................................................. 166
11.8.1Spraying out the diluted residual quantity at the end of spraying operations ..................... 167
11.8.2Emptying the spray liquid tank using the pump .................................................................. 167
12Cleaning the implement after operation................................................ 168
12.1Quick cleaning of the empty field sprayer ........................................................................... 169
12.2Intensive cleaning of the empty field sprayer...................................................................... 170
12.2.1Draining the final residual quantities ................................................................................... 171
12.3Performing chemical cleaning ............................................................................................. 172
12.4Cleaning the suction filter.................................................................................................... 173
12.5Cleaning the pressure filter ................................................................................................. 174
12.6Cleaning the sprayer when the spray liquid tank is full (work interruption)......................... 176
12.7External cleaning................................................................................................................. 177
13Faults........................................................................................................ 178
14Cleaning, maintenance and repairs ....................................................... 180
14.1Cleaning .............................................................................................................................. 182
14.2Winter storage and long periods out of operation ............................................................... 183

Table of Contents
UF02 BAG00225.3 09.22 9
14.3Lubrication instructions ........................................................................................................187
14.4Securing the raised boom ....................................................................................................188
14.5Maintenance schedule – overview.......................................................................................189
14.6Hydraulic system..................................................................................................................191
14.6.1Labelling of hydraulic hose lines..........................................................................................192
14.6.2Maintenance intervals ..........................................................................................................192
14.6.3Inspection criteria for hydraulic hose lines...........................................................................192
14.6.4Installing and removing hydraulic hose lines .......................................................................193
14.6.5Fluid filter..............................................................................................................................194
14.6.6Cleaning the solenoid valves ...............................................................................................194
14.6.7Clean / exchange the filter in the hydraulic plug..................................................................195
14.7Adjusting the hydraulic throttle valve ...................................................................................196
14.7.1Q-plus boom.........................................................................................................................196
14.7.2Super-S boom......................................................................................................................197
14.8Adjustments on the folded-out sprayer boom ......................................................................199
14.9Pump....................................................................................................................................200
14.9.1Checking the oil level ...........................................................................................................200
14.9.2Changing the oil ...................................................................................................................200
14.9.3Checking and replacing the suction and pressure-side valves............................................202
14.9.4Checking and replacing piston diaphragms (workshop work) .............................................203
14.10Eliminating limescale in the system .....................................................................................205
14.11Metering the field sprayer ....................................................................................................207
14.12Nozzles ................................................................................................................................209
14.13Line filter...............................................................................................................................210
14.14Instructions on testing the field sprayer ...............................................................................211
14.15Upper and lower link pins check ..........................................................................................213
14.16Screw tightening torques .....................................................................................................214
14.17Disposing of the field sprayer...............................................................................................215
15Liquid circuit ............................................................................................216
16Spray table ...............................................................................................220
16.1Spray tables for flat-fan, anti-drift, injector and airmix nozzles, spraying height 50 cm......220
16.2Spraying nozzles for liquid manure......................................................................................224
16.2.1Spray table for three-ray nozzles, spraying height 120 cm .................................................224
16.2.2Spray table for 7-hole nozzles .............................................................................................225
16.2.3Spray table for FD- nozzles .................................................................................................227
16.2.4Spray table for drag hose unit..............................................................................................228
16.3Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser ......231

User Information
10 UF02 BAG00225.3 09.22
1 User Information
The User Information section provides information on use of the oper-
ating manual.
1.1 Purpose of the document
This operating manual
describes the operation and maintenance of the machine.
provides important information on safe and efficient handling of
the machine.
is a component part of the machine and should always be kept
with the machine or the towing vehicle.
Keep it in a safe place for future use.
1.2 Locations in the operating manual
A
ll the directions specified in the operating manual are always seen in
the direction of travel.
1.3 Diagrams
Instructions and responses
Activities to be carried out by the user are given as numbered instruc-
tions. Always keep to the order of the instructions. The response to an
instruction is given by an arrow. Example:
1. Instruction 1
→Machine response to instruction 1
2. Instruction 2
Lists
Lists without an essential order are shown as a list with bullets. Exam-
ple:
Point 1
Point 2
Item numbers in diagrams
Numbers in round brackets refer to the item numbers in the diagrams.
The first number refers to the diagram and the second number to the
item.
Example: (6) = Item 6