Amazone FT 1001 User manual

Operating Manual
AMAZONE
FT 1001
Front tank for mounted field sprayer
MG3058
BAG0065.6
02.19
Printed in Germany
Please read this operating
manual before commissioning.
Keep it in a safe place
for future use.
en

Reading the instruction
Manual and following it should seem to be in-
convenient and superfluous as it is not
enough to hear from others and to realize that a
machine is good, to buy it and to believe that now
everything should work by itself. The person in
question would not only harm himself but also
make the mistake of blaming the machine for pos-
sible failures instead of himself. In order to ensure
success one should enter the mind of a thing,
make himself familiar with every part of the ma-
chine and get acquainted with how it's handled.
Only in this way could you be satisfied both with
the machine and with yourself. This goal is the
purpose of this instruction manual.
Leipzig-Plagwitz 1872.
2 FT BAG0065.6 02.19

Identification data
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Phone:
E-mail:
Hasbergen, Germany
+ 49 5405-501-0
+ [e-mail]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.
Formalities of the operating manual
Document number:
MG3058
Compilation date:
02.19

Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2019
All rights reserved.
Reprinting, even of extracts, is only possible with the approval of
AMAZONEN-WERKE H. DREYER GmbH & Co. KG.
FT BAG0065.6 02.19 3

Table of Contents
1User Information.......................................................................................... 6
1.1 Purpose of the document........................................................................................................ 6
1.2 Locations in the operating manual.......................................................................................... 6
1.3 Diagrams................................................................................................................................. 6
2General safety instructions........................................................................ 7
2.1 Obligations and liability............................................................................................................ 7
2.2 Representation of safety symbols........................................................................................... 9
2.3 Organisational measures ...................................................................................................... 10
2.4 Safety and protection equipment .......................................................................................... 10
2.5 Informal safety measures...................................................................................................... 10
2.6 User training.......................................................................................................................... 11
2.7 Safety measures in normal operation ................................................................................... 12
2.8 Danger from residual energy................................................................................................. 12
2.9 Maintenance and repair work, fault elimination..................................................................... 12
2.10 Design changes..................................................................................................................... 12
2.10.1 Spare and wear parts and aids ............................................................................................. 13
2.11 Cleaning and disposal........................................................................................................... 13
2.12 User workstation.................................................................................................................... 13
2.13 Warning symbols and other signs on the machine ............................................................... 14
2.13.1 Positions of warning symbols and other labels..................................................................... 15
2.14 Dangers if the safety information is not observed................................................................. 17
2.15 Safety-conscious working ..................................................................................................... 17
2.16 Safety information for users .................................................................................................. 18
2.16.1 General safety and accident prevention information............................................................. 18
2.16.2 Field sprayer operation.......................................................................................................... 21
2.16.3 Cleaning, maintenance and repairs ...................................................................................... 22
3Loading and unloading............................................................................. 23
4Product description .................................................................................. 24
4.1 Overview ............................................................................................................................... 24
4.2 Overview of Flow Control...................................................................................................... 25
4.3 Technical data....................................................................................................................... 26
4.3.1 Payload ................................................................................................................................. 26
4.4 Intended use.......................................................................................................................... 27
4.5 Danger areas and danger points........................................................................................... 28
4.6 Rating plate and CE mark..................................................................................................... 29
4.7 Three-point attachment frame............................................................................................... 29
4.8 Transport device (removable) ............................................................................................... 30
4.9 Transportation equipment ..................................................................................................... 31
4.10 Camera system ..................................................................................................................... 31
5UF01 and FT 1001 without Flow Control ........................................... 32
5.1 Filling the front tank via the UF01 field sprayer .................................................................. 32
5.2 Filling the UF01 spray liquid tank via the front tank............................................................ 34
6UF01 and FT1001 with Flow Control (optional)................................. 35
6.1 Flow Control liquid circuit ...................................................................................................... 35
6.2 Additional tank for flushing water.......................................................................................... 36
6.3 Connect field sprayer with Flow Control and front tank ........................................................ 37
6.4 Automatic mode .................................................................................................................... 38
6.5 Manual mode......................................................................................................................... 39
6.6 Front tank submenu .............................................................................................................. 40
6.7 Filling..................................................................................................................................... 41
4 FT BAG0065.6 02.19

Table of Contents
6.8 Internal cleaning.....................................................................................................................41
6.9 Failure of a level sensor.........................................................................................................41
7UF02 and FT 1001 without FlowControl ....................................42
7.1 Filling the front tank via the UF01 field sprayer...................................................................42
7.2 Filling the UF spray liquid tank via the front tank..................................................................44
8UF02 and FT 1001 with Flow Control (optional).............................46
8.1 Flow Control liquid circuit.......................................................................................................46
8.2 Connect field sprayer with Flow Control and front tank.........................................................47
8.3 FlowControl and ISOBUS......................................................................................................48
8.4 Filling......................................................................................................................................49
8.5 Internal cleaning.....................................................................................................................49
8.6 Failure of a fill level sensor ....................................................................................................49
9Commissioning..........................................................................................50
9.1 Fastening the front tank supply lines on the tractor...............................................................51
10 Coupling and uncoupling the machine....................................................52
10.1 Coupling the machine ............................................................................................................52
10.2 Uncoupling the machine ........................................................................................................54
11 Transportation ...........................................................................................55
12 Pump maintenance....................................................................................57
12.1.1 Adjust the air pressure in the pressure reservoir...................................................................57
12.1.2 Replacing the pressure reservoir diaphragm.........................................................................58
FT BAG0065.6 02.19 5

User Information
1 User Information
The User Information section provides information on use of the oper-
ating manual.
1.1 Purpose of the document
This operating manual
•describes the operation and maintenance of the machine.
•provides important information on safe and efficient handling of
the machine.
•is a component part of the machine and should always be kept
with the machine or the towing vehicle.
•Keep it in a safe place for future use.
1.2 Locations in the operating manual
All the directions specified in the operating manual are always seen in
the direction of travel.
1.3 Diagrams
Instructions and responses
Activities to be carried out by the user are given as numbered instruc-
tions. Always keep to the order of the instructions. The response to an
instruction is given by an arrow.
Example:
1. Instruction 1
→Machine response to instruction 1
2. Instruction 2
Lists
Lists without an essential order are shown as a list with bullets.
Example:
•Point 1
•Point 2
Item numbers in diagrams
Numbers in round brackets refer to the item numbers in the diagrams.
The first number refers to the diagram and the second number to the
item.
Example: (Fig. 3/6)
•Figure 3
•Item 6
6 FT BAG0065.6 02.19

General safety instructions
2 General safety instructions
This section contains important information on safe operation of the
machine.
2.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free machine operation.
Obligations of the operator
The operator is obliged only to let those people work with/on the ma-
chine who
•
are aware of the basic workplace safety information and accident
prevention regulations.
•have been instructed in working with/on the machine.
•have read and understood this operating manual.
The operator is obliged
•to keep all the warning symbols on the machine in a legible
state.
•to replace damaged warning symbols.
•If you still have queries, please contact the manufacturer.
Obligations of the user
Before starting work, anyone charged with working with/on the ma-
chine is obliged
•to comply with the basic workplace safety instructions and acci-
dent prevention regulations.
•to read and follow the "General safety information" section of this
operating manual.
•to read the section "Warning symbols and other labels on the
machine" (page 14) of this operating manual and to follow the
safety instructions represented by the warning symbols when
operating the machine.
•to get to know the machine.
•to read the sections of this operating manual that are important
for carrying out their work.
If the user discovers that a function is not working properly, then they
must eliminate this fault immediately. If this is not the task of the user
or if the user does not possess the appropriate technical knowledge,
then they should report this fault to their superior (operator).
FT BAG0065.6 02.19 7

General safety instructions
Risks in handling the machine
The machine has been constructed to the state-of-the art and the
recognised rules of safety. However, operating the machine may
cause risks and restrictions to
•the health and safety of the user or third parties,
•the machine,
•other property.
Only use the machine
•for the purpose for which it was intended.
•in a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Guarantee and liability
Our "General conditions of sales and delivery" are always applicable.
These shall be available to the operator, at the latest on conclusion of
the contract. Guarantee and liability claims for damage to people or
property will be excluded if they can be traced back to one or more of
the following causes:
•Improper use of the machine.
•Improper installation, commissioning, operation and mainte-
nance of the machine.
•Operation of the machine with defective safety equipment or
improperly attached or non-functioning safety equipment.
•Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance.
•Unauthorised design changes to the machine.
•Insufficient monitoring of machine parts which are subject to
wear.
•Improperly executed repairs.
•Disasters through the impact of foreign bodies and Acts of God.
8 FT BAG0065.6 02.19

General safety instructions
2.2 Representation of safety symbols
Safety instructions are indicated by the triangular safety symbol and
the highlighted signal word. The signal word (DANGER, WARNING,
CAUTION) describes the gravity of the risk and has the following sig-
nificance:
DANGER
Indicates an immediate high risk which will result in death or
serious physical injury (loss of body parts or long term damage)
if not avoided.
If the instructions are not followed, then this will result in imme-
diate death or serious physical injury.
WARNING
Indicates a medium risk, which could result in death or (serious)
physical injury if not avoided.
If the instructions are not followed, then this may result in death
or serious physical injury.
CAUTION
Indicates a low risk which could cause minor or medium level
physical injury or damage to property if not avoided.
IMPORTANT
Indicates an obligation to special behaviour or an activity re-
quired for proper machine handling.
Non-compliance with these instructions can cause faults on the
machine or disturbance to the environment.
NOTE
Indicates handling tips and particularly useful information.
These instructions will help you to use all the functions of your
machine in the best way possible.
FT BAG0065.6 02.19 9

General safety instructions
2.3 Organisational measures
The operator must provide the necessary personal protective equip-
ment as per the information provided by the manufacturer of the crop
protection agent to be used, such as:
•Chemical-resistant gloves,
•Chemical-resistant overalls,
•Water-resistant footwear,
•A face mask,
•Breathing protection,
•Safety glasses;
•Skin protection agents, etc.
The operating manual
•
must always be kept at the place at which the machine is
operated.
•
must always be easily accessible for the user and mainte-
nance personnel.
Check all safety equipment regularly.
2.4 Safety and protection equipment
Before starting up the machine each time, all the safety and protection
equipment must be properly attached and fully functional. Check all
safety and protection equipment regularly.
Faulty safety equipment
Faulty or disassembled safety and protection equipment can lead to
dangerous situations.
2.5 Informal safety measures
As well as all the safety information in this operating manual, comply
with the general, national regulations pertaining to accident prevention
and environmental protection.
When driving on public roads and routes you should comply with the
statutory road traffic regulations.
10 FT BAG0065.6 02.19