Amazone FT 1001 User manual

Operating Manual
AMAZONE
FT 1001
Front tank for mounted field sprayer
MG3058
BAG0065.6
02.19
Printed in Germany
Please read this operating
manual before commissioning.
Keep it in a safe place
for future use.
en

Reading the instruction
Manual and following it should seem to be in-
convenient and superfluous as it is not
enough to hear from others and to realize that a
machine is good, to buy it and to believe that now
everything should work by itself. The person in
question would not only harm himself but also
make the mistake of blaming the machine for pos-
sible failures instead of himself. In order to ensure
success one should enter the mind of a thing,
make himself familiar with every part of the ma-
chine and get acquainted with how it's handled.
Only in this way could you be satisfied both with
the machine and with yourself. This goal is the
purpose of this instruction manual.
Leipzig-Plagwitz 1872.
2 FT BAG0065.6 02.19

Identification data
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Phone:
E-mail:
Hasbergen, Germany
+ 49 5405-501-0
+ [e-mail]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.
Formalities of the operating manual
Document number:
MG3058
Compilation date:
02.19

Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2019
All rights reserved.
Reprinting, even of extracts, is only possible with the approval of
AMAZONEN-WERKE H. DREYER GmbH & Co. KG.
FT BAG0065.6 02.19 3

Table of Contents
1User Information.......................................................................................... 6
1.1 Purpose of the document........................................................................................................ 6
1.2 Locations in the operating manual.......................................................................................... 6
1.3 Diagrams................................................................................................................................. 6
2General safety instructions........................................................................ 7
2.1 Obligations and liability............................................................................................................ 7
2.2 Representation of safety symbols........................................................................................... 9
2.3 Organisational measures ...................................................................................................... 10
2.4 Safety and protection equipment .......................................................................................... 10
2.5 Informal safety measures...................................................................................................... 10
2.6 User training.......................................................................................................................... 11
2.7 Safety measures in normal operation ................................................................................... 12
2.8 Danger from residual energy................................................................................................. 12
2.9 Maintenance and repair work, fault elimination..................................................................... 12
2.10 Design changes..................................................................................................................... 12
2.10.1 Spare and wear parts and aids ............................................................................................. 13
2.11 Cleaning and disposal........................................................................................................... 13
2.12 User workstation.................................................................................................................... 13
2.13 Warning symbols and other signs on the machine ............................................................... 14
2.13.1 Positions of warning symbols and other labels..................................................................... 15
2.14 Dangers if the safety information is not observed................................................................. 17
2.15 Safety-conscious working ..................................................................................................... 17
2.16 Safety information for users .................................................................................................. 18
2.16.1 General safety and accident prevention information............................................................. 18
2.16.2 Field sprayer operation.......................................................................................................... 21
2.16.3 Cleaning, maintenance and repairs ...................................................................................... 22
3Loading and unloading............................................................................. 23
4Product description .................................................................................. 24
4.1 Overview ............................................................................................................................... 24
4.2 Overview of Flow Control...................................................................................................... 25
4.3 Technical data....................................................................................................................... 26
4.3.1 Payload ................................................................................................................................. 26
4.4 Intended use.......................................................................................................................... 27
4.5 Danger areas and danger points........................................................................................... 28
4.6 Rating plate and CE mark..................................................................................................... 29
4.7 Three-point attachment frame............................................................................................... 29
4.8 Transport device (removable) ............................................................................................... 30
4.9 Transportation equipment ..................................................................................................... 31
4.10 Camera system ..................................................................................................................... 31
5UF01 and FT 1001 without Flow Control ........................................... 32
5.1 Filling the front tank via the UF01 field sprayer .................................................................. 32
5.2 Filling the UF01 spray liquid tank via the front tank............................................................ 34
6UF01 and FT1001 with Flow Control (optional)................................. 35
6.1 Flow Control liquid circuit ...................................................................................................... 35
6.2 Additional tank for flushing water.......................................................................................... 36
6.3 Connect field sprayer with Flow Control and front tank ........................................................ 37
6.4 Automatic mode .................................................................................................................... 38
6.5 Manual mode......................................................................................................................... 39
6.6 Front tank submenu .............................................................................................................. 40
6.7 Filling..................................................................................................................................... 41
4 FT BAG0065.6 02.19

Table of Contents
6.8 Internal cleaning.....................................................................................................................41
6.9 Failure of a level sensor.........................................................................................................41
7UF02 and FT 1001 without FlowControl ....................................42
7.1 Filling the front tank via the UF01 field sprayer...................................................................42
7.2 Filling the UF spray liquid tank via the front tank..................................................................44
8UF02 and FT 1001 with Flow Control (optional).............................46
8.1 Flow Control liquid circuit.......................................................................................................46
8.2 Connect field sprayer with Flow Control and front tank.........................................................47
8.3 FlowControl and ISOBUS......................................................................................................48
8.4 Filling......................................................................................................................................49
8.5 Internal cleaning.....................................................................................................................49
8.6 Failure of a fill level sensor ....................................................................................................49
9Commissioning..........................................................................................50
9.1 Fastening the front tank supply lines on the tractor...............................................................51
10 Coupling and uncoupling the machine....................................................52
10.1 Coupling the machine ............................................................................................................52
10.2 Uncoupling the machine ........................................................................................................54
11 Transportation ...........................................................................................55
12 Pump maintenance....................................................................................57
12.1.1 Adjust the air pressure in the pressure reservoir...................................................................57
12.1.2 Replacing the pressure reservoir diaphragm.........................................................................58
FT BAG0065.6 02.19 5

User Information
1 User Information
The User Information section provides information on use of the oper-
ating manual.
1.1 Purpose of the document
This operating manual
•describes the operation and maintenance of the machine.
•provides important information on safe and efficient handling of
the machine.
•is a component part of the machine and should always be kept
with the machine or the towing vehicle.
•Keep it in a safe place for future use.
1.2 Locations in the operating manual
All the directions specified in the operating manual are always seen in
the direction of travel.
1.3 Diagrams
Instructions and responses
Activities to be carried out by the user are given as numbered instruc-
tions. Always keep to the order of the instructions. The response to an
instruction is given by an arrow.
Example:
1. Instruction 1
→Machine response to instruction 1
2. Instruction 2
Lists
Lists without an essential order are shown as a list with bullets.
Example:
•Point 1
•Point 2
Item numbers in diagrams
Numbers in round brackets refer to the item numbers in the diagrams.
The first number refers to the diagram and the second number to the
item.
Example: (Fig. 3/6)
•Figure 3
•Item 6
6 FT BAG0065.6 02.19

General safety instructions
2 General safety instructions
This section contains important information on safe operation of the
machine.
2.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free machine operation.
Obligations of the operator
The operator is obliged only to let those people work with/on the ma-
chine who
•
are aware of the basic workplace safety information and accident
prevention regulations.
•have been instructed in working with/on the machine.
•have read and understood this operating manual.
The operator is obliged
•to keep all the warning symbols on the machine in a legible
state.
•to replace damaged warning symbols.
•If you still have queries, please contact the manufacturer.
Obligations of the user
Before starting work, anyone charged with working with/on the ma-
chine is obliged
•to comply with the basic workplace safety instructions and acci-
dent prevention regulations.
•to read and follow the "General safety information" section of this
operating manual.
•to read the section "Warning symbols and other labels on the
machine" (page 14) of this operating manual and to follow the
safety instructions represented by the warning symbols when
operating the machine.
•to get to know the machine.
•to read the sections of this operating manual that are important
for carrying out their work.
If the user discovers that a function is not working properly, then they
must eliminate this fault immediately. If this is not the task of the user
or if the user does not possess the appropriate technical knowledge,
then they should report this fault to their superior (operator).
FT BAG0065.6 02.19 7

General safety instructions
Risks in handling the machine
The machine has been constructed to the state-of-the art and the
recognised rules of safety. However, operating the machine may
cause risks and restrictions to
•the health and safety of the user or third parties,
•the machine,
•other property.
Only use the machine
•for the purpose for which it was intended.
•in a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Guarantee and liability
Our "General conditions of sales and delivery" are always applicable.
These shall be available to the operator, at the latest on conclusion of
the contract. Guarantee and liability claims for damage to people or
property will be excluded if they can be traced back to one or more of
the following causes:
•Improper use of the machine.
•Improper installation, commissioning, operation and mainte-
nance of the machine.
•Operation of the machine with defective safety equipment or
improperly attached or non-functioning safety equipment.
•Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance.
•Unauthorised design changes to the machine.
•Insufficient monitoring of machine parts which are subject to
wear.
•Improperly executed repairs.
•Disasters through the impact of foreign bodies and Acts of God.
8 FT BAG0065.6 02.19

General safety instructions
2.2 Representation of safety symbols
Safety instructions are indicated by the triangular safety symbol and
the highlighted signal word. The signal word (DANGER, WARNING,
CAUTION) describes the gravity of the risk and has the following sig-
nificance:
DANGER
Indicates an immediate high risk which will result in death or
serious physical injury (loss of body parts or long term damage)
if not avoided.
If the instructions are not followed, then this will result in imme-
diate death or serious physical injury.
WARNING
Indicates a medium risk, which could result in death or (serious)
physical injury if not avoided.
If the instructions are not followed, then this may result in death
or serious physical injury.
CAUTION
Indicates a low risk which could cause minor or medium level
physical injury or damage to property if not avoided.
IMPORTANT
Indicates an obligation to special behaviour or an activity re-
quired for proper machine handling.
Non-compliance with these instructions can cause faults on the
machine or disturbance to the environment.
NOTE
Indicates handling tips and particularly useful information.
These instructions will help you to use all the functions of your
machine in the best way possible.
FT BAG0065.6 02.19 9

General safety instructions
2.3 Organisational measures
The operator must provide the necessary personal protective equip-
ment as per the information provided by the manufacturer of the crop
protection agent to be used, such as:
•Chemical-resistant gloves,
•Chemical-resistant overalls,
•Water-resistant footwear,
•A face mask,
•Breathing protection,
•Safety glasses;
•Skin protection agents, etc.
The operating manual
•
must always be kept at the place at which the machine is
operated.
•
must always be easily accessible for the user and mainte-
nance personnel.
Check all safety equipment regularly.
2.4 Safety and protection equipment
Before starting up the machine each time, all the safety and protection
equipment must be properly attached and fully functional. Check all
safety and protection equipment regularly.
Faulty safety equipment
Faulty or disassembled safety and protection equipment can lead to
dangerous situations.
2.5 Informal safety measures
As well as all the safety information in this operating manual, comply
with the general, national regulations pertaining to accident prevention
and environmental protection.
When driving on public roads and routes you should comply with the
statutory road traffic regulations.
10 FT BAG0065.6 02.19

General safety instructions
2.6 User training
Only those people who have been trained and instructed may work
with/on the machine. The operator must clearly specify the responsi-
bilities of the people charged with operation and maintenance work.
People being trained may only work with/on the machine under the
supervision of an experienced person.
Person
Activity
Person special-
ly trained for the
activity
Trained opera-
tor Person with specialist training
(specialist workshop*)
Loading/Transport X X X
Commissioning -- X --
Set-up, tool installation -- -- X
Operation -- X --
Maintenance -- -- X
Troubleshooting and fault elimina-
tion X -- X
Disposal X -- --
Legend: X = permitted -- = not permitted
1) A person who can assume a specific task and who can carry out
this task for an appropriately qualified company.
2) Instructed persons are those who have been instructed in their
assigned tasks and in the possible risks in the case of improper
behaviour, have been trained if necessary, and have been in-
formed about the necessary protective equipment and
measures.
3) People with specialist technical training shall be considered as a
specialist. Due to their specialist training and their knowledge of
the appropriate regulations, they can evaluate the work with
which they have been charged and detect possible dangers.
Comment:
A qualification equivalent to specialist training can be obtained
from several years' experience in the relevant field.
If maintenance and repair work on the machine is additionally marked
"Workshop work", only a specialist workshop may carry out such
work. The personnel of a specialist workshop shall possess the ap-
propriate knowledge and suitable aids (tools, lifting and support
equipment) for carrying out the maintenance and repair work on the
machine in a way which is both appropriate and safe.
FT BAG0065.6 02.19 11

General safety instructions
2.7 Safety measures in normal operation
Only operate the machine if all the safety and protection equipment is
fully functional.
Check the machine at least once a day for visible damage and check
the function of the safety and protection equipment.
2.8 Danger from residual energy
Note that there may be residual mechanical, hydraulic, pneumatic and
electrical/electronic energy on the machine.
Use appropriate measures to inform the operating personnel. You can
find detailed information in the relevant sections of this operating
manual.
2.9 Maintenance and repair work, fault elimination
Carry out prescribed setting, maintenance and inspection work in
good time.
Secure all media such as compressed air and the hydraulic system
against unintentional start-up.
Carefully fix and secure larger assemblies to lifting gear when carry-
ing out replacement work.
Check all the screw connections for firm seating. On completion of the
maintenance work, check the function of the safety devices.
2.10 Design changes
You may make no changes, expansions or modifications to the ma-
chine without the authorisation of AMAZONEN-WERKE. This also
applies when welding support parts.
Any expansion or modification work shall require the written approval
of AMAZONEN-WERKE. Only use modification and accessory parts
approved by AMAZONEN-WERKE so that the type approval, for ex-
ample, remains valid in accordance with national and international
regulations.
Vehicles with an official type approval or with equipment connected to
a vehicle with a valid type approval or approval for road transport
according to the German road traffic regulations must be in the state
specified by the approval.
WARNING
Risk of crushing, cutting, catching, being drawn in or impact
from the failure of support parts.
It is strictly forbidden to
•drill holes in the frame or on the running gear.
•
increase the size of existing holes on the frame or the running gear.
•weld support parts.
12 FT BAG0065.6 02.19

General safety instructions
2.10.1 Spare and wear parts and aids
Immediately replace any machine parts which are not in a perfect
state.
Only use genuine AMAZONE spare and wear parts or those ap
proved
by AMAZONEN-WERKE so that the type approval remains valid ac-
cording to the national and international regulations. The use of spare
and wear parts from third parties does not guarantee that they have
been constructed in a way as to meet the requirements placed on
them.
AMAZONEN-WERKE shall accept no liability for damage caused by
the use of non-approved spare and wear parts or aids.
2.11 Cleaning and disposal
Handle and dispose of any materials used carefully, in particular
•when carrying out work on lubrication systems and equipment
and
•when cleaning using solvents.
2.12 User workstation
The machine may only be operated by one person sitting in the driv-
er's seat of the tractor.
FT BAG0065.6 02.19 13

General safety instructions
2.13 Warning symbols and other signs on the machine
Always keep all the warning symbols on the machine clean and in a
legible state. Replace illegible warning symbols. You can obtain the
warning symbols from your dealer using the order number (e.g. MD
075).
Warning symbols - structure
Warning symbols indicate danger areas on the machine and warn
against residual dangers. At these points, there are permanent or
unexpected dangers.
A warning symbol consists of two fields:
Field 1
is a symbol describing the danger, surrounded by triangular safety
symbol.
Field 2
is a symbol showing how to avoid the danger.
Warning symbols - explanation
The column Order number and explanation provides an explanation
of the neighbouring warning symbol. The description of the warning
symbols is always the same and specifies, in the following order:
1. A description of the danger.
For example: risk of cutting
2. The consequence of non-compliance with the risk avoidance
instructions.
For example: causes serious injuries to fingers or hands.
3. Risk avoidance instructions.
For example: Only touch machine parts when they have come to
a complete standstill.
14 FT BAG0065.6 02.19

General safety instructions
2.13.1 Positions of warning symbols and other labels
Warning symbols
The following pictures show the positions of the warning symbols on
the machine.
Fig. 1
Fig. 2
MD 095
Read and follow the operating manual and safety
information before starting up the machine!
FT BAG0065.6 02.19 15

General safety instructions
MD 097
Risk of crushing the entire body due to
standing in the stroke area of the three-point
suspension when the three-point hydraulics
are actuated.
This danger can cause extremely serious and
potentially fatal injuries.
•Personnel are prohibited from entering the
stroke area of the three-point suspension
when the three-point hydraulics are actuat-
ed.
•Only actuate the operator controls for the
tractor's three-point hydraulic system
οfrom the intended workstation.
οif you are outside of the stroke area
between the tractor and the machine.
MD 100
This symbol indicates anchorage points for fas-
tening slinging gear when loading the machine.
MD 102
Danger from intervention in the machine, e.g.
installation, adjusting, troubleshooting,
cleaning, maintaining and repairing, due to
the tractor and the machine being started
unintentionally and rolling.
These dangers can cause extremely serious and
potentially fatal injuries.
•Secure the tractor and the machine against
unintentional start-up and rolling before any
intervention in the machine.
•Depending on the type of intervention, read
and observe the information in the relevant
sections of the operating manual.
MD 173
Risk of breathing in hazardous materials via
poisonous vapours from the spray liquid
tank.
This danger can cause extremely serious and
potentially fatal injuries.
Never climb into the spray liquid tank.
16 FT BAG0065.6 02.19

General safety instructions
2.14 Dangers if the safety information is not observed
Non-compliance with the safety information
•can pose both a danger to people and also to the environment
and machine.
•can lead to the loss of all warranty claims.
In particular, non-compliance with the safety information could pose
the following risks:
•Danger to people through non-secured working areas.
•Failure of important machine functions.
•Failure of prescribed methods of maintenance and repair.
•Danger to people through mechanical and chemical influences.
•Risk to the environment through leakage of hydraulic fluid.
2.15 Safety-conscious working
Besides the safety information in this operating manual, the generally
applicable national workplace safety and accident prevention regula-
tions are binding.
Comply with the accident prevention instructions on the warning sym-
bols.
When driving on public roads and routes, comply with the appropriate
statutory road traffic regulations.
FT BAG0065.6 02.19 17

General safety instructions
2.16 Safety information for users
WARNING
Risk of crushing, cutting, catching, being drawn in or impacts
from inadequate roadworthiness and operational safety.
Before starting up the machine and the tractor, always check their
roadworthiness and operational safety.
2.16.1 General safety and accident prevention information
•Beside these instructions, comply with the generally applicable
national safety and accident prevention regulations.
•The warning symbols and other labels attached to the machine
provide important information on safe machine operation. Com-
pliance with this information is in the interests of your safety.
•Before moving off and starting up the machine, check the imme-
diate area of the machine (children). Ensure that you can see
clearly.
•It is forbidden to ride on the machine or use it as a means of
transport.
•
Drive in such a way that you always have full control over the tractor
with the attached machine.
In so doing, take your personal abilities into account, as well as
the road, traffic, visibility and weather conditions, the driving
characteristics of the tractor and the connected machine.
Coupling and uncoupling the machine
•Only connect and transport the machine with tractors suitable for
the task.
•When coupling machines to the tractor's three-point linkage, the
linkages of the tractor and the machine must always be the
same.
•Connect the machine to the prescribed equipment in accordance
with the specifications.
•When coupling machines to the front or the rear of the tractor,
the following may not be exceeded:
οThe approved total tractor weight
οThe approved tractor axle loads
οThe approved load capacities of the tractor tyres
•Secure the trac
tor and the machine against rolling unintentionally
before coupling or uncoupling the machine.
•It is forbidden for people to stand between the machine to be
coupled and the tractor whilst the tractor is moving towards the
machine.
Any helpers may only act as guides standing next to the vehi-
cles, and may only move between the vehicles when both are at
a standstill.
•Before connecting the machine to or disconnecting the machine
from the tractor's three-point linkage, secure the operating lever of
the trac
tor hydraulic system so that unintentional raising or lowering
is prevented.
18 FT BAG0065.6 02.19

General safety instructions
•When coupling and uncoupling machines, move the support
equipment (if available) to the appropriate position (stability).
•When actuating the support equipment, there is a risk of injury
from crushing and cutting points.
•Be particularly careful when coupling the machine to the tractor
or uncoupling it from the tractor. There are crushing and cutting
points in the area of the coupling point between the tractor and
the machine.
•It is forbidden to stand between the tractor and the machine
when actuating the three-point linkage.
•Coupled supply lines
οmust give slightly to all movements while cornering without
tensioning, kinking or rubbing.
οmust not chafe against other parts.
•The release ropes for quick couplings must hang loosely and
must not release themselves when lowered.
•Also ensure that uncoupled machines are stable.
Use of the machine
•Before starting work, ensure that you understand all the equip-
ment and actuation elements of the machine and their function.
There is no time for this when the machine is already in opera-
tion.
•Do not wear loose-fitting clothing. Loose clothing increases the
risk of being caught by the drive shaft.
•Only start-up the machine, when all the safety equipment has
been attached and is in the safety position.
•Comply with the maximum load for the connected machine and
the permissible axle and drawbar loads for the tractor. If neces-
sary, drive only with a partially filled tank.
•It is forbidden to stand in the working area of the machine.
•It is forbidden to stand in the turning and swivel range of the
machine.
•There are crushing and cutting points at externally-
actuated (e.g.
hydraulic) machine points.
•Only actuate externally-actuated machine parts when you are
sure that no-one is standing within the prescribed safety dis-
tance.
•Before leaving the tractor,
οlower the machine onto the ground
οswitch off the tractor engine
οremove the ignition key
FT BAG0065.6 02.19 19

General safety instructions
Machine transportation
•Comply with the national road traffic regulations when using
public highways.
•Before moving off, check:
οthe correct connection of the supply lines
οthe lighting system for damage, function and cleanliness
οthe brake and hydraulic system for visible damage
οthat the parking brake is completely disengaged
οthe function of the brake system
•Ensure that the tractor has sufficient steering and braking power.
Any machines and front/rear weights connected to the tractor
influence the driving behaviour and the steering and braking
power of the tractor.
•If necessary, use front weights.
The front tractor axle must always be loaded with at least 20% of
the tractor empty weight, in order to ensure sufficient steering
power.
•Always fix the front or rear weights to the intended fixing points
according to regulations.
•Comply with the maximum load for the connected machine and
the approved axle and drawbar loads for the tractor.
•The tractor must guarantee the prescribed brake delay for the
loaded vehicle combination (tractor plus connected machine).
•Check the brake power before moving off.
•When turning corners with the machine connected, take the
broad load and balance weight of the machine into account.
•If the machine is fixed to the tractor's three-point lin
kage or lower
links, before moving off, ensure sufficient side locking of the trac-
tor lower links.
•Before moving off, move all the swivellable machine parts to the
transport position.
•Before moving off, secure all swivellable machine parts in the
transport position against dangerous position changes. Use the
transport safety catches intended for this.
•Before moving off, secure the operating lever of the three-point
hydraulic system against the unintentional raising or lowering of
the connected machine.
•Check that the transport equipment, e.g. lighting, warning
equipment and protective equipment, is correctly mounted on the
machine.
•Carry out a visual check that the upper and lower link pins are
firmly fixed with the linchpin against unintentional release.
•Adjust your driving speed to the prevailing conditions.
•Before driving downhill, switch to a low gear.
•Before moving off, always switch off independent wheel braking
(lock the pedals).
20 FT BAG0065.6 02.19