Ametek MP3 SCR DeviceNet Head User manual

Document: 9100011
HDR HMI Manual for the
MP3 SCR DeviceNet Head
INSTALLATION and OPERATION
of the
Proface HMI Programmed for the MP3 SCR DeviceNet Head
HMI Passwords
Level 1: HDR1
Level 2: HDRPW
530 LAKEVIEW PLAZA BLVD, STE C
WORTHINGTON, OHIO 43085
TEL: [phone]
TOLL FREE: 1-888-PWR-CNTL (797-2685)
FAX: [phone]

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© Copyright 2008, Ametek HDR Power Systems. All rights reserved.
ODVA™ is a trademark of the Open DeviceNet Vendors Association (ODVA).
CIP™ (Common Industrial Protocol) is a trademark of ODVA.
CIP Networks™ is a trademark of ODVA.
DeviceNet™ is a trademark of ODVA.
DeviceNet CONFORMANCE TESTED® is a trademark of ODVA.
CIP Conformity Club™ is a trademark of ODVA.
C3™ is a trademark of ODVA.
The CIP Advantage™ is a trademark of ODVA.
ControlNet™ is a trademark of ControlNet International, Ltd.
EtherNet/IP™ is a trademark of ControlNet International Ltd. used under license by Open
DeviceNet Vendor Association, Inc. (ODVA).
Ethernet is a trademark of Digital Equipment Corporation.
IOLinx™ is a trademark of Rockwell Automation.
RSNetWorx™ is a trademark of Rockwell Software Inc.
MS-DOS, Windows, Visual Basic, Microsoft, Windows 95, Windows NT, and Windows 2000
are trademarks of Microsoft Corporation.
Modbus™ is a trademark of AEG Schneider Corporation.
Modbus™ is a registered trademark of Schneider Automation Incorporated.
Adobe® is a registered trademark of Adobe Systems Incorporated.

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REVISION PAGE
Date Revision Sec Change
12-28-2011 3 Initial Release
11-2012 4 All Formatting
TOC Tables and Illustrations References
07-2015 5 Cover Revised address
NOTE: SPECIFICATIONS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE.

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COPYRIGHT 2011 HDR POWER SYSTEMS, INC.

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TABLE OF CONTENTS
TABLE OF CONTENTS.......................................................................................................................... IV
1MANUAL INTRODUCTION............................................................................................................1
1.1 MANUAL OBJECTIVES.................................................................................................................1
1.2 WHO SHOULD USE THIS MANUAL .............................................................................................1
1.3 VOCABULARY ..............................................................................................................................1
1.4 CONVENTIONS .............................................................................................................................1
2PRODUCT OVERVIEW..................................................................................................................3
2.1 INTRODUCTION............................................................................................................................3
2.2 MODELS COVERED......................................................................................................................3
2.3 GENERAL DESCRIPTION..............................................................................................................3
2.4 HMI TO MP3 CONTROLLER CABLE..........................................................................................4
2.5 COMMUNICATION CONFIGURATION..........................................................................................4
2.6 HMI APPLICATION......................................................................................................................4
2.7 DIMENSIONS AND PHYSICAL OVERVIEW...................................................................................5
2.8 SPECIFICATIONS..........................................................................................................................6
2.9 CATALOG NUMBER EXPLANATION............................................................................................6
3PRODUCT OPERATION AND FEATURES......................................................................................7
3.1 OPERATION:POWER-UP .............................................................................................................7
3.2 MONITOR /SIMPLE SETPOINT CONTROL SCREEN ...................................................................7
3.3 OPERATION &NAVIGATION (PW =‘HDR1’)............................................................................8
3.4 HOME SCREEN:INTRODUCTION ..............................................................................................11
3.4.1 Home Screen: Primary Status Indicators....................................................................................11
3.4.2 Home Screen: Metering..............................................................................................................16
3.4.3 Home Screen: Regulation, Firing Mode, and more....................................................................16
3.4.4 Home Screen: Setpoint, Stop/Run, and Manual Controls. .........................................................17
3.5 MAIN MENU...............................................................................................................................20
3.6 MAIN MENU >> METERING MENU...........................................................................................20
3.6.1 Main Menu >> Metering Menu >> Metering - General.............................................................21
3.6.2 Main Menu >> Metering Menu >> Metering – Analog Input/Output........................................22
3.6.3 Main Menu >> Metering Menu >> Time Counter KW-Hour Meter..........................................23
3.7 MAIN MENU >> EVENT LOG MENU.........................................................................................23
3.7.1 Main Menu >> Event Log Menu >> View Newest Log Event..................................................24
3.7.2 Main Menu >> Event Log Menu >> View Past Log Events......................................................24
3.7.3 Main Menu >> Event Log Menu >> Trend Graph.....................................................................25
3.8 MAIN MENU >> DEVICENET INFO WITH SERIAL NUMBER....................................................25
3.9 MAIN MENU >> WARN/FAULT/RELAY STATUS DETAIL >> RELAY STATUS DETAIL...........26
3.10 MAIN MENU >> DEMONSTRATION MENU ...............................................................................27
3.10.1 Main Menu >> Demonstration Menu >> Firing Mode Demo....................................................28

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3.10.2 Main Menu >> Demonstration Menu >> Regulation Demo......................................................28
3.10.3 Main Menu >> Demonstration Menu >> 0-20mA Drivers........................................................29
3.10.4 Main Menu >> Demonstration Menu >> Status Bit Flag Listing ..............................................30
3.11 MAIN MENU >> EASY MAINPUT CALIBRATION MENU .........................................................31
3.11.1 Main Menu >> Easy mA Input Calibration Menu >> Analog Setpoint Easy Calibration .........31
3.11.2 Main Menu >> Easy mA Input Calibration Menu >> Analog Feedback Easy Calibration .......32
3.12 MAIN MENU >> SERVICE-PARAMETER CONFIGURATION MENU..........................................32
3.12.1 Main Menu >> Service-Parameter Configuration Menu >> SCR DATA..................................33
3.12.2 Main Menu >> Service-Parameter Configuration Menu >> SCR Firing...................................33
3.12.3 Main Menu >> Service-Parameter Configuration Menu >> PI Setup........................................ 35
3.12.4 Main Menu >> Service-Parameter Configuration Menu >> Output Limiting ...........................36
3.12.5 Main Menu >> Service-Parameter Configuration Menu >> Alarm Setup................................. 37
3.12.6 Main Menu >> Service-Parameter Configuration Menu >> Warn/Fault/Relay Masks .............40
3.12.7 Main Menu >> Service-Parameter Configuration Menu >> Analog Output..............................42
3.12.8 Main Menu >> Service-Parameter Configuration Menu >> Miscellaneous ..............................44
3.12.9 Main Menu >> Service-Parameter Configuration Menu >> Dnet Interface...............................47
3.12.10 Main Menu >> Service-Parameter Configuration Menu >> Serial Ports................................... 48
3.12.11 Main Menu >> Service-Parameter Configuration Menu >> NonVolatile Backup
Save/Restore PW=HDRPW........................................................................................................49
3.13 MAIN MENU >> SERVICE-ANALOG CALIBRATION MENU......................................................54
3.13.1 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu........55
3.13.2 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu
>> Zero Calibration Vin, Vout, Iin, Iout ....................................................................................55
3.13.3 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu
>> Span Calibration Vin, Vout, Iin, Iout....................................................................................56
3.13.4 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu
>> KWout Calibration................................................................................................................60
3.13.5 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu
>> Analog Setpoint Calibration..................................................................................................60
3.13.6 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu
>> Analog Feedback Calibration................................................................................................61
3.13.7 Main Menu >> Service-Analog Calibration Menu >> Factory Auto Calibration of
Analog Setpoint..........................................................................................................................62
3.13.8 Main Menu >> Service-Analog Calibration Menu >> General Analog Calibration Menu
>> Factory Auto Calibration of Analog Feedback.....................................................................63
3.13.9 Main Menu >> Service-Analog Calibration Menu >> Test RS-232 Connection.......................64
3.13.10 Main Menu >> Service-Analog Calibration Menu >> Factory Manual Transmitter Test .........64
ILLUSTRATIONS
FIGURE 1 HMI DIMENSIONS AND PANEL CUTOUT FOR SCREEN MOUNTING...........................................5
FIGURE 2 HMI POWER AND RS-485 CONNECTIONS..........................................................................................5
FIGURE 3 REFERENCE CHART SHOWING SCREENS ACCESSABLE FROM THE HOME SCREEN............19

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1MANUAL INTRODUCTION
1.1 Manual Objectives
The purpose of this manual is to provide you with the information to apply the HDR
AST-3201 HMI to the MP3 CONTROLLER.
This manual is only an introduction to using the HDR AST-3201 HMI. Refer to the
MP3 Controller manual for full details of the controller and communication variables.
We invite you to provide feedback on the HMI features you find most useful, and
ideas of features you would like to see supported more.
1.2 Who Should Use This Manual
This manual is intended for qualified personnel responsible for setting up and
servicing the MP3 Controller with an HMI panel. You must have previous experience
with and a basic understanding of SCR power controllers, communications
technology, configuration procedures, and required equipment and safety precautions.
In the most minimal application, the MP3 CONTROLLER may be operated with all
parameters preconfigured and without any digital communication. To make efficient
use of all features of the MP3 CONTROLLER, you must be able to program and
operate serial communication devices as well as have a basic understanding of its
parameter settings and functions.
The HMI may be used to modify any configuration variable stored in the MP3
Controller.
Additionally, the HMI is designed to replace the traditional meters and manual
controls typically found in SCR Controller applications. The HMI provides more
metering and status information than would ever be practical in traditionally built
applications.
1.3 Vocabulary
In this manual, we refer to the: “MP3 Controller” as it applies to the combination of
the MP3 SCR DeviceNet Head option combined with the additional components
needed to form a complete SCR controller.
1.4 Conventions
DeviceNet parameter names within text are shown in italic typeface, or in ‘single
quotes’ in tables. Modbus™ parameter names are shown in angles <name>.

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Blank Page

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2PRODUCT OVERVIEW
2.1 Introduction
The MP3 Controller has a large collection of configuration and information
parameters. This may seem intimidating for those that don’t routinely program PLC
and HMI panels. The HDR supplied HMI panels will be preprogrammed to provide a
predesigned interface to provide you with as much information and control as
possible without burdening you with many programming details.
Some familiarity with the communication and configuration parameters is useful for
any user who wishes to understand the variety of options available.
Do not rely upon the HMI panel as a warning device for critical alarms that can
cause serious operator injury or machine damage. Critical alarm indicators and
their control/activator units must be designed using stand-alone hardware
and/or mechanical interlocks.
Do not use the HMI panel to control machine safety operations, such as an emergency stop
switch. Install emergency stop and safety interlocks as separate control circuits.
2.2 Models Covered
MP3 Controller refers to any model that has been upgraded to include the MP3 SCR
DeviceNet Head as an option. New controllers including the MP3 SCR DeviceNet
Head option are assumed in descriptions. The MP3 SCR DeviceNet Head may also
be retrofitted onto suitable HDR SCR controllers. Consult the factory for available
ordering/service options.
2.3 General Description
The HDR HMI panel is a Proface AST-3201 using an RS-232 or RS-485 connection
to the MP3 Controller.
The HMI receives 24Vdc power from the MP3 controller.
The MP3 Controller has three basic control sources: local analog/discrete signals,
local digital control, and DeviceNet control. The MP3 Controller may operate with
any mix of controls. The HDR HMI panel uses local digital control, as described in
the MP3 Controller manual.

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2.4 HMI to MP3 Controller Cable
Connect the HMI to the controller DB9 connector using HDR’s null modem cable
#9900666.
See Figure 2 in Section 2.7 for the power/ground wiring connections to terminals 19,
20, and 21 of the controller.
2.5 Communication Configuration
The Proface AST-3201’s RS-232 connects to the DB-9 connector on the front of the
MP3 controller and the RS-485 shares TB-2 with the HMI power. The HMI runs as a
Modbus RTU Master. Communication between the HMI and MP3 Controller
requires either the use of RS-232 or RS-485, but not both.
The HMI is configured to communicate with the MP3 DeviceNet Control Head using
the default communication configuration of the MP3.
MP3 Controller Modbus Address = 1
Baud Rate = 19,200
Parity/Stop = Even, 1
These settings have already been programmed into the HMI. No user action is
needed.
2.6 HMI Application
The HMI does not display a literal copy of all Modbus Coils and Registers contained
in the MP3 SCR DeviceNet Head, although many are displayed directly. Information
is accessed, arranged, displayed, written, and acted upon to perform logical tasks that
the equipment user may wish to perform. Information is presented in the form of HMI
screens. The HMI decodes the values of some monitoring data so that the meaning
may be displayed in alphanumeric form, eliminating the need to look up decoding
tables in the manual. Some information is displayed as screen indicators/messages.
Some control parameters are presented as switches. Touch screen keyboard data entry
is used with some values.
Non-volatile configuration parameters used to set up the operation of the MP3
Controller are presented in raw form using the same parameter names as used in the
MP3 manual and the EDS used with RSNetWorx for DeviceNet configuration. This
allows the HMI or RSNetWorx equal capability when configuring the controller.
Once configured, the MP3 controller is operable without the HMI or DeviceNet. The
HMI is used when a human interface is needed or to adjust calibration parameters.
DeviceNet is used when an automation interface is needed.

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2.7 Dimensions and Physical Overview
Figure 1 HMI Dimensions and Panel Cutout for Screen Mounting
MP3 RS-485 Connector –
6-Pin Open Connector
Term 19 = +24Vdc
Term 20 = COM
Term 21 = Chassis Ground
Term 22 = COM
Term 23 = + RS-485 (D1)
Term 24 = - RS-485 (D0)
Figure 2 HMI Power and RS-485 Connections

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2.8 Specifications
ProfaceAST-3201 HMI
Voltage Ratings DC 24V nominal, 19.2-28.8V, 7W or less
Temperature Rating 0° C to +50° C operating, -20° C to +60° C storage.
Humidity 10%RH to 90%RH non-condensing operating or storage.
Rating for Front Panel
of Installed Unit Equivalent to IP65 (JEM 1030), NEMA#250 Type4X/12
Cooling Natural air circulation.
2.9 Catalog Number Explanation
Consult our sales department for details.

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3PRODUCT OPERATION AND FEATURES
3.1 Operation: Power-up
The HMI is automatically powered whenever the MP3 controller logic is powered.
When power is first applied, the HMI opens with the following screen.
3.2 Monitor / Simple Setpoint Control Screen
As soon as communication starts, the Power-up screen is replaced with the simplified
monitor / control screen. The HMI is an LCD display with touch screen. All
navigation between screens is controlled by touch buttons programmed into the
screen views.
This screen is used to monitor basic output voltage, current and power information,
monitor faults and allows the user to adjust the controller setpoint when in local
control mode.

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Without password access, the Simple Setpoint Control screen will only allow access
to fault diagnostic screens in the event of a fault condition (see page 18). The rest of
the MP3 features are password protected from unauthorized use.
This screen can only be exited by pressing the ‘System Ok’ button which brings up a
password keypad. Authorized users must enter ‘HDR1’ then press the ‘ENT’ key to
proceed to the Home Screen and enable screen navigation assuring that unauthorized
uses are not able to access the HMI’s configuration features.
If the HMI is unattended for 2 minutes, the HMI will revert from whatever screen it’s
in back to the Simple Setpoint Control screen. The HMI will retain its password
authorization for an additional 2 minutes left unattended. Afterwards, the password
authorization key must be reentered.
3.3 Operation & Navigation (PW = ‘HDR1’)
The default home screen provides examples of many possible elements that are used
on many screens.

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Header – The top edge of the
screen contains the header bar.
The five button/indicators provide summary information about the controller’s
operating state. Each one is also a navigation button that can call other screens that
contain relevant information. This information is detailed later.
Footer – The bottom edge of the
screen contains the footer bar.
The MENU and BACK buttons are the most common controls. Other areas of the
footer may be customized for a given screen. “MENU” will call the MAIN MENU
screen with more navigation choices. “BACK” will always go back to the previous
screen via whatever path one takes to get to the current screen.
Footer - HOME or Bars/Meters – With most screens,
the leftmost button is the HOME button and will take you
directly to the Home Screen. On the Home Screen, the HOME button is replaced with
the Bars/Meters button that allows a user to choose from alternate metering sub-
windows located above the button.
Footer - Setpoint Indicator – This space on the footer varies
per screen. On this screen it holds a Setpoint Status
button/indicator. The displayed information will change based on controller
operation. Pressing this button will call a screen with more detailed data.
Metering Sub-Window – This area of the Home Screen
contains a sub-window that can change format. Alternate
formats for metering data may be provided. The user may
scroll through the available choices by pressing the
Bars/Meters footer button repeatedly.
The #1 (default) sub-window is shown. This provides
voltage, current, and power data in bar graph and numeric
form. Each sub-window has an identifying number that is
displayed on the Bars/Meters button.
This window also shows the type of regulation currently used and the active setpoint
value controlling regulation.
To the left are examples of
possible alternate sub-windows.
These provide larger numeric
meter readings either in
engineering units or percentages.

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To the right of the metering window is setpoint control. If Manual Setpoint control is
selected, the top section provides up/down buttons to change the manual controller
setpoint.
The middle section is an indicator that identifies the current setpoint
control source (analog, DeviceNet, or manual).
The bottom section is a rotary switch to change between automatic and
manual setpoint control.
The hourglass symbol is a reminder that this control must be held for
one second to change the switch position.
On the far right is the Manual Run/Stop control. The top and middle
indicators show what data items are controlling during Auto control
Autorun configuration value or DeviceNet’s Run1 control parameter).
The lower part is a rotary switch that selects Auto or Manual Run/Stop
control.
If the Run/Stop rotary control is changed to Manual, the upper area
changes to provide a second rotary switch that serves as the direct
manual Run/Stop switch.
The upper switch is only visible if the lower switch is in the Manual
position.
NV – The default configuration is for the Setpoint and Run/Stop rotary switches to be
non-volatile. The “NV” appearing on the screen confirms that these are non-volatile,
and therefore function the same as physical switches and digital potentiometer. You
may change the units configuration to make these settings volatile so that they reset
whenever the unit is powered off and on. Volatile controls are indicated by a lack of
the “NV” display.
The remaining small area contains a box that displays the SCR firing
mode currently in use (ZF, PF, or ZFT).
The “Ametek HDR” indicator space is a special indicator that only changes if a
special use “PF/ZFT Auto Switching” function is selected using the HMI.

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Alternate Digital Pot Footer Control - When using the
virtual digital potentiometer during Manual Setpoint control, a
user may wish to modify the setpoint while visiting other screens. Many alternate
screens will include this control in the footer. It may be used to adjust the manual
setpoint level without returning to the Home Screen. It will be shaded darker and
disabled if Setpoint control is set to Automatic.
3.4 Home Screen: Introduction
The home screen provides a summary of the units operation. It also provides a
metering window that can switch between alternate information formats.
Manual setpoint and run/stop controls are also provided. These perform the same
functions as traditional switches and potentiometer for manual control.
A user can navigate to any other screen from the home screen and quickly return.
The next series of pages will highlight the details of the home screen.
3.4.1 Home Screen: Primary Status Indicators
The six top right indicators provide a wealth of information. Each is also a touch
button to more detailed information.

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This Home Screen indicator can provide three messages: Ready & Running,
Ready & Stopped, and Not Ready & Stopped.
If you touch this control, you will access a live ladder diagram of the system control.
For the SCR controller to run, <Ready> and <Running> must both be true (1). The
ladder diagram shows all data controlling the states.
TIP - If the controller will not run when you think it should be running, this
diagram is an instant summary of all controls needed for the controller to be
Ready and then be switched to the Running state.
Note: The lower
right corner of this
screen holds the
HMI program
version/date.

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This Home Screen indicator can provide three messages: At Setpoint, Not
At Setpoint, and Output Limiting.
Normally, the SCR output will adjust to match the desired setpoint using the firing
mode and regulation mode selected. If the SCR output reaches 100% duty-cycle
before reaching the desired value, or if the output is being actively limited in phase
fire mode, the output cannot reach the setpoint.
This indicator monitors both the <At Setpoint flag> and <Summary Limiting> flag.
If you touch this control, you will access a more detailed screen that shows the status
of each type of limiting that can affect phase fire output, and also an indicator to show
if the output is at or below 100% duty-cycle.
This Home Screen indicator can provide two messages: Enable Output On and
Enable Output Off.
This displays the status of the MP3 discrete input <ENABLE OUTPUT > and will
match the MP3 front panel LED with the same name.
If you touch this control, you will pop-up the ladder diagram shown earlier.
<ENABLE OUTPUT> = true is a required condition for the unit to be <Ready>.
This Home Screen indicator can provide two messages: No SCR AC Input and
SCR AC Input ON.
This displays the status of <SCR AC In Status>. Input voltage must meet minimal
voltage and frequency requirements to be considered present.
If you touch this control, you will pop-up the ladder diagram shown earlier. <SCR
AC In Status> = true is a required condition for the unit to be <Ready>.