AMF Accupan Bun System User manual

For more information please call
your Account Manager or 1-800-BAKERS-1.
Headquarters
AMF Bakery Systems
2115 West Laburnum Avenue
Richmond, Virginia 23227
1-800-225-3771 or 804-355-7961
FAX: [phone]
www.amfbakery.com [e-mail]
European operation
West Park Ring Road
Leeds LS16 6QQ England
Tel.: [phone]
Fax: [phone]
ACCUPAN BUN SYSTEM
04/2002
AMF’s continuing engineering is constantly improving product performance. Consequently machinery specifications are subject to change without notice.
Dimensional
Drawing
ACCUPAN
BUN SYSTEM
Design Innovations
• Extrusion Dividers offer the most accurate scaling
available with superior product quality
•Hinged Spiral Tunnel Rounder Bars with gas spring
assist for improved rounding symmetry and offering
easier access for sanitation and maintenance, while
eliminating sticking
•Electronic synchronization between the divider and
proofer allows accurate timing without high
maintenance chain or shaft drives
•Available options for servo rotary gate and non-stop
magnetic pan indexing provide precision and
durability for high speed production
Design Flexibility
•The Accupan can handle a variety of production
requirements with 4, 6, and 8-across configurations
•AMF offers a variety of divider options with the
Accupan Bun System, including the KX Plus single
auger extrusion divider, the KRDIIe extrusion divider
with a built-in developer, and the new AccuMax
extrusion bun divider for high speed production
• New automated technology that will reduce production costs
and improve product quality
• Design Flexibility for Optimal Performance on a Variety of
Products
Features &
Benefits
Shown with optional Equipment
PRINTED IN
CANADA

•Stainless steel remote electrical enclosure
•Hinged catch pans on underside of proofer with
key latch
•Reverse axis rounder
•Chilled rounder bed
•Non-stop magnetic pan indexer kit
•Pneumatic rotary gate upgrade
•Servo rotary gate upgrade
•Additional proofer sections
•CE confirmed electrical package
•Allen-Bradley® 5/04 PLC upgrade
•Second Allen Bradley® PanelView 1000
operator interface at moulder
•Panel Modem Option
•Panel air conditioner
•3’ infeed pan conveyor extension for hand feed
•3’ discharge pan conveyor extension
•UHMW moulder board assemblies
•Twin Roll Cutter
•Zig-zag vacuum flour reclaim system with
stainless steel flour catch pan with integral
design to zig-zag for flour containment
and recycling
•Pan Dust Collector
•Accupan four point flour reclaim system
•Magnetic pan pre-indexer conveyor
•Stainless steel proofer support legs
•Roll imprinters
•Pan shakers
•Bun seeders
•Tool kit
•Spare parts kit
ACCUPAN BUN SYSTEM
Specifications
Options
KX Plus Divider
KRDIIe Divider
Configuration Divider Speed Maximum Scalling
type Range Throughput Range
(Cut per minute) (lbs./hr.)
Accupan AccuMax 4 across/6 across AccuMax 40-125* 6000/8000* 1-5 oz*
Accupan KRDlle4/ KRDlle6 4 across/6 across KRDlle 40-115* 5000/6000* 7/8- 6 oz*
Accupan KX+4/KX+6 4 across/6 across KX Plus 40-125* 5000/6000* 1-5 oz*
* Throughput, maximum speed, and scaling range are dependent or several factors including dough
condition, product configuration, and other associated equipment.
Magnetic Pan Indexer Servo Rotary Gate
AccuMax Divider
Proofer Side Panels
and Catch Pans
The Accupan Bun System is supplied with one NEMA
4 rated operator control station :
•On the side of the tower
Allen Bradley PanelView® 1000 keypad operator
interface with alarm messages and recipe management
on operator panel to control:
•Divider
•Rounder belt speed
•Rotary gate speed
•Pulse zig-zag flour sifter speed
•Proofer speed
•Sheeter Roller speed
•Moulder Belt speed
•Pulse moulder sifter speed
• Hot dog gate phasing and speed
•Magnetic pan indexer
•Flour recovery (if so equipped)
Allen Bradley pushbuttons on operator
panel for:
•Two-button start
•Stop
•Emergency stop
•Master relay control
Operator station at S/M/P with Allen Bradley button
controls for :
•Pan Gate Control
•Pan Indexer Auto/Stop/Jog
•Two-button start
•Master Control Relay
•Stop/Emergency stop
•Sheeter/Moulder Belt/Pan Conveyor speed
adjustment with LED readout
NEMA 12 remote enclosure (painted steel) including:
•Main disconnect switch
•Full voltage magnetic NEMA rated starters
•Allen Bradley 5/03 PLC control
•Toshiba inverters
Electrical
Features
Mechanical
Features
ACCUPAN BUN SYSTEM
•Designed and manufactured in accordance with
BISSC quality and sanitation standards
•Heavy duty stainless steel frame for durability and
corrosion resistance
•Poly Slick Rounder Belt
•Hinged rounder bar frame with gas spring assist
•NEW Spiral Tunnel Rounder Bars
•Direct drive rounder belt
•Cantilevered rounder frame design for quick
belt changes
•Adjustable feet with lagging capability
•Independently driven UHMW kicker roller
•UHMW zig-zag board and lane guides
•Pneumatic flapper gate dough ball transfer system
•Pneumatic pulse sifter with linear motion at zig zag
and moulder areas
•Stainless steel flour catch pan with integral design to
zig-zag for flour containment and recycling
•Heavy duty proofer trays with stainless steel frame,
non-stick analytic plastic snap-in trays
•12’ stacked or 24’ stretched proofer configuration
•Punched stainless steel proofer side panels
•Single action flapper gate controls the drop from the
proofer into the sheeter
•6”diameter sheeter rollers
•Open design sheeter drive for easy maintenance
•Cantilevered moulder belt frame design for easy
belt access
•Synthetic/cotton-topped moulder belt for flour reten-
tion and stretch resistance
•Pneumatic driven hot dog gates with PLC control for
on-the-fly adjustment
•Rotary pan indexer for smooth pan indexing and
quick change index bars for easy product
changeover (magnetic indexing is available as
an option)
Operator Interface Panel
Hinged Rounder Bars with
Gas Spring Assist
Rotary Pan Indexer

•Stainless steel remote electrical enclosure
•Hinged catch pans on underside of proofer with
key latch
•Reverse axis rounder
•Chilled rounder bed
•Non-stop magnetic pan indexer kit
•Pneumatic rotary gate upgrade
•Servo rotary gate upgrade
•Additional proofer sections
•CE confirmed electrical package
•Allen-Bradley® 5/04 PLC upgrade
•Second Allen Bradley® PanelView 1000
operator interface at moulder
•Panel Modem Option
•Panel air conditioner
•3’ infeed pan conveyor extension for hand feed
•3’ discharge pan conveyor extension
•UHMW moulder board assemblies
•Twin Roll Cutter
•Zig-zag vacuum flour reclaim system with
stainless steel flour catch pan with integral
design to zig-zag for flour containment
and recycling
•Pan Dust Collector
•Accupan four point flour reclaim system
•Magnetic pan pre-indexer conveyor
•Stainless steel proofer support legs
•Roll imprinters
•Pan shakers
•Bun seeders
•Tool kit
•Spare parts kit
ACCUPAN BUN SYSTEM
Specifications
Options
KX Plus Divider
KRDIIe Divider
Configuration Divider Speed Maximum Scalling
type Range Throughput Range
(Cut per minute) (lbs./hr.)
Accupan AccuMax 4 across/6 across AccuMax 40-125* 6000/8000* 1-5 oz*
Accupan KRDlle4/ KRDlle6 4 across/6 across KRDlle 40-115* 5000/6000* 7/8- 6 oz*
Accupan KX+4/KX+6 4 across/6 across KX Plus 40-125* 5000/6000* 1-5 oz*
* Throughput, maximum speed, and scaling range are dependent or several factors including dough
condition, product configuration, and other associated equipment.
Magnetic Pan Indexer Servo Rotary Gate
AccuMax Divider
Proofer Side Panels
and Catch Pans
The Accupan Bun System is supplied with one NEMA
4 rated operator control station :
•On the side of the tower
Allen Bradley PanelView® 1000 keypad operator
interface with alarm messages and recipe management
on operator panel to control:
•Divider
•Rounder belt speed
•Rotary gate speed
•Pulse zig-zag flour sifter speed
•Proofer speed
•Sheeter Roller speed
•Moulder Belt speed
•Pulse moulder sifter speed
• Hot dog gate phasing and speed
•Magnetic pan indexer
•Flour recovery (if so equipped)
Allen Bradley pushbuttons on operator
panel for:
•Two-button start
•Stop
•Emergency stop
•Master relay control
Operator station at S/M/P with Allen Bradley button
controls for :
•Pan Gate Control
•Pan Indexer Auto/Stop/Jog
•Two-button start
•Master Control Relay
•Stop/Emergency stop
•Sheeter/Moulder Belt/Pan Conveyor speed
adjustment with LED readout
NEMA 12 remote enclosure (painted steel) including:
•Main disconnect switch
•Full voltage magnetic NEMA rated starters
•Allen Bradley 5/03 PLC control
•Toshiba inverters
Electrical
Features
Mechanical
Features
ACCUPAN BUN SYSTEM
•Designed and manufactured in accordance with
BISSC quality and sanitation standards
•Heavy duty stainless steel frame for durability and
corrosion resistance
•Poly Slick Rounder Belt
•Hinged rounder bar frame with gas spring assist
•NEW Spiral Tunnel Rounder Bars
•Direct drive rounder belt
•Cantilevered rounder frame design for quick
belt changes
•Adjustable feet with lagging capability
•Independently driven UHMW kicker roller
•UHMW zig-zag board and lane guides
•Pneumatic flapper gate dough ball transfer system
•Pneumatic pulse sifter with linear motion at zig zag
and moulder areas
•Stainless steel flour catch pan with integral design to
zig-zag for flour containment and recycling
•Heavy duty proofer trays with stainless steel frame,
non-stick analytic plastic snap-in trays
•12’ stacked or 24’ stretched proofer configuration
•Punched stainless steel proofer side panels
•Single action flapper gate controls the drop from the
proofer into the sheeter
•6”diameter sheeter rollers
•Open design sheeter drive for easy maintenance
•Cantilevered moulder belt frame design for easy
belt access
•Synthetic/cotton-topped moulder belt for flour reten-
tion and stretch resistance
•Pneumatic driven hot dog gates with PLC control for
on-the-fly adjustment
•Rotary pan indexer for smooth pan indexing and
quick change index bars for easy product
changeover (magnetic indexing is available as
an option)
Operator Interface Panel
Hinged Rounder Bars with
Gas Spring Assist
Rotary Pan Indexer

For more information please call
your Account Manager or 1-800-BAKERS-1.
Headquarters
AMF Bakery Systems
2115 West Laburnum Avenue
Richmond, Virginia 23227
1-800-225-3771 or 804-355-7961
FAX: [phone]
www.amfbakery.com [e-mail]
European operation
West Park Ring Road
Leeds LS16 6QQ England
Tel.: [phone]
Fax: [phone]
ACCUPAN BUN SYSTEM
04/2002
AMF’s continuing engineering is constantly improving product performance. Consequently machinery specifications are subject to change without notice.
Dimensional
Drawing
ACCUPAN
BUN SYSTEM
Design Innovations
• Extrusion Dividers offer the most accurate scaling
available with superior product quality
•Hinged Spiral Tunnel Rounder Bars with gas spring
assist for improved rounding symmetry and offering
easier access for sanitation and maintenance, while
eliminating sticking
•Electronic synchronization between the divider and
proofer allows accurate timing without high
maintenance chain or shaft drives
•Available options for servo rotary gate and non-stop
magnetic pan indexing provide precision and
durability for high speed production
Design Flexibility
•The Accupan can handle a variety of production
requirements with 4, 6, and 8-across configurations
•AMF offers a variety of divider options with the
Accupan Bun System, including the KX Plus single
auger extrusion divider, the KRDIIe extrusion divider
with a built-in developer, and the new AccuMax
extrusion bun divider for high speed production
• New automated technology that will reduce production costs
and improve product quality
• Design Flexibility for Optimal Performance on a Variety of
Products
Features &
Benefits
Shown with optional Equipment
PRINTED IN
CANADA