AMF DECO 2000 User manual

MODEL DECO 2000
DECORATIVESTITCHING MACHINE
PARTSAND SERVICE MANUAL
MACHINE SERIAL No.:
PART NUMBER 97. 7000.0.003
AMF is trademark of AMF Group, Inc.
This manual is valid from the machine serial No.P704697
03/2013

LIMITEDWARRANTYONNEWAMFREECEEQUIPMENT
Warrantyprovisions:
A ninety (90) day limited service labor warranty to correct defects in installation, workmanship, or material without charge for
labor. This portion of the warranty applies to machines sold as ”installed” only.
A one (1) year limited material warranty on major component parts to replace materials with defects. Any new part believed
defective must be returned freight prepaid to AMF Reece, Inc. for inspection. If, upon inspection, the part or material is deter-
mined to be defective, AMF Reece, Inc. will replace it without charge to the customer for parts or material.
Service labor warranty period shall begin on the completed installation date. Material warranty shall begin on the date the
equipment is shipped from AMF Reece, Inc.
Exclusions:
Excludedfromboth servicelabor warrantyandmaterial warrantyare: (1) Consumableparts which wouldbe normallyconsidered
replaceable in day-to-day operations. These include parts such as needles, knives, loopers and spreaders. (2) Normal adjustment
and routine maintenance. This is the sole responsibility of the customer. (3) Cleaning and lubrication of equipment. (4) Parts
found to be altered, broken or damaged due to neglect or improper installation or application. (5) Damage caused by the use of
non-Genuine AMF Reece parts. (6) Shipping or delivery charges.
There is no service labor warranty for machines sold as ”uninstalled”.
Equipment installed without the assistance of a certified technician (either anAMF Reece Employee, a Certified Contractor, or
that of anAuthorized Distributor) will have the limited material warranty only. Only the defective material will be covered. Any
charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the
customer’s responsibility.
NOOTHERWARRANTY,EXPRESSORIMPLIED,ASTODESCRIPTION,QUALITY,MERCHANTABILITY,andFITNESSFOR
APARTICULARPURPOSE,ORANYOTHERMATTERISGIVENBYSELLERORSELLER’SAGENTINCONNECTIONHERE-
WITH. UNDERNOCIRCUMSTANCESSHALLSELLERORSELLER’SAGENTBELIABLEFORLOSSOFPROFITSORANY
OTHERDIRECTORINDIRECTCOSTS,EXPENSES,LOSSESORDAMAGESARISINGOUTOFDEFECTSINORFAILUREOF
THEEQUIPMENTORANYPARTTHEREOF.
WHATTODOIFTHEREISAQUESTIONREGARDINGWARRANTY
If a machine is purchased through an authorizedAMF Reece, Inc. distributor, warranty questions should be first directed to that
distributor. However, the satisfaction and goodwill of our customers are of primary concern toAMF Reece, Inc. In the event that
a warranty matter is not handled to your satisfaction, please contact the appropriate AMF Reece office:
Europe
Prostejov, Czech Republic
Phone:
Fax:
e-mail:
([phone]
([phone]
[email protected]

Warranty Registration Card
(Please Fax or Mail immediately after installation)
Note:All Warranty ClaimsVoid,unless RegistrationCard onfile atAMF ReeceHQ
Machinemodelnumber:
(S101, S100, S104, S105, S211, Decostitch, S4000 BH,EBS Mark II, etc)
Manufacturer‘sserial orproductionnumber:
Installation Site Information:
Customer‘sName:
Customer‘sMailing Address:
Customer‘sTelephoneNumber:
SupervisingMechanic‘sorTechnician‘sName:
SignatureofSupervisingTechnician:
AMFReeceTechnician‘sName:
AMFReeceTechnician‘sSignature:
Typeofgarmentproducedatthislocation?
AverageDailyProductionExpectedfromthismachine?
(number of buttonholes, jackets sewn, pants produced, buttons sewn, etc)
Anyspecial requirementsrequiredatthislocation?
WhatotherAMFReece Machinesareatthislocation?
Howcanweserveyoubetter?
Tovární 837, 796 25 Prostìjov, Czech Republic
Fax: [phone], e-mail: [email protected], website: www.amfreece.com

PAGE
A-INTRODUCTION
1. MachineDECO 2000 BasicFunctions andAdvantages .......................................... 1-1
2.BasicInformation ....................................................................................................1-2
3.Specification ...........................................................................................................1-3
4.SafetyLabels and Device ........................................................................................1-4
5.GeneralMachinePartsDescription .......................................................................... 1-5
6.Instructionsforthe Security oftheOperatorand Maintenance .................................. 1-6
7.SpecialAccessories................................................................................................. 1-8
B- MACHINE INSTALLATION
1.ContentofShippingBox ......................................................................................... 1-9
2.TableInstallation .....................................................................................................1-9
3.Accessories.............................................................................................................1-10
4.Connectingthe Machine to thePowerSupply .......................................................... 1-10
C- MACHINE CONTROLS
1. Power Up ...............................................................................................................1-11
2.ControlPanelDescription........................................................................................1-12
3.SewingSpeedAdjustment ....................................................................................... 1-12
4.TopStitchandBottomStitchLengthAdjustment......................................................1-13
5.SettingtheStitchStyle ............................................................................................. 1-15
6.ThreadTrim-LengthAdjustment .............................................................................1-17
7.Counter ...................................................................................................................1-17
8.Condensed Stitch .................................................................................................... 1-19
9.Tie-Off / Back -Tack...............................................................................................1-20
10.Adjusting the machine - pick stitch ......................................................................... 1-22
11.StartingtheSewing ................................................................................................1-23
12.Error Messages..................................................................................................... 1-24
13.SwitchofftheMachine .......................................................................................... 1-25
D-CORRECTMACHINEAPPLICATION
1.NeedleInstallation...................................................................................................1-26
2.Threading................................................................................................................1-27
TABLE OF CONTENTS
DECO2000
Revised 03/2013
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Phone: [phone]; fax: [phone]

F-MACHINE MAINTENANCE
1.PrinciplesofMachineMaintenance ..........................................................................1-55
2.CleaningandMaintenancetheMachine ...................................................................1-56
3.MachineLubrication................................................................................................1-56
4.PeriodicMaintenance ..............................................................................................1-58
5.MachineDisposal....................................................................................................1-58
TABLE OF CONTENTS
DECO2000
1.Adjustment.............................................................................................................. 1-28
2.Adjustment of NeedleBars...................................................................................... 1-31
3.AdjustmentandTimingof theGripperFingers .......................................................... 1-33
4.Adjusting loopSupport,ThreadGuideand Separator Guide .................................... 1-35
5.AdjustmentandTimingof theThreadLifter .............................................................. 1-37
6.TimingtheThreadBrush .......................................................................................... 1-37
7.AdjustingandTimingofThreadTensionFinger......................................................... 1-39
8.AdjustmentandTiming of Material Feed .................................................................. 1-41
9.Timingthe Follower Foot......................................................................................... 1-43
10.AdjustingandTimingLeftLooperandRightLooper............................................... 1-45
11.AdjustmentandLimingofLowerLooper ............................................................... 1-47
12.AdjustmentandTiming of Bender Plate .................................................................. 1-49
13.Stepper MotorAdjustment .................................................................................... 1-52
14. SettingupProcedure forFeed DogSensorand Flag .............................................. 1-53
15.BeltTensionAdjustment ........................................................................................ 1-54
E - STANDARD MACHINEADJUSTMENT PAGE
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DECO2000
1-1
A - INTRODUCTION
1. MACHINE DECO 2000 BASIC FUNCTIONS AND ADVANTAGES
1. Decorative machine Deco 2000 was created atAMF Reece company, so that the machine maximally
imitate the hand stitching and allows to select and create the stitch style.
The secret of this machine is principally at the special transitivity needle system. Double pointed
needle with an eye at the mid point passes through the material brings the thread from one needle
bar to the other exactly as a seamstress. This machine develops the stitch with a perfect strength,
higherquality and higher productivity than is the hand stitching.
2. This machine has the Microprocessor with the graphical display.
Used operations in the program are easy to understand whereby symbols. It allows to the operator
fast and easy setting up all needed parameters with out linguistic barriers.
The adjustment of the sewing speed and stitch style are operations which can be made by one catch
of screen.
The other possibility of setting the parameters is to reverse of theTop stitch and Button stitch
parameters by the Reverse button placed (on the right) on the plate.
3. The quality is assured on all types of fabrics by use the double pointed needle.
Thisneedle is passing through the material very lightly, does not intercept the fabric and leave
far smallest hole after puncture than when the usual needle is used.
4. The Deco 2000 machine sewing speed up to the 500 stitches per minute is ten times more productive
than the hand stitching. The all stitch style parameters can be reversed at any sewing speed, which
escalate the productivity and minimizes the thread waste.
5. The Motor precisely positioning the needle up to the home position is another advantage of this
machine. The operator can with sureness start the sewing cycle from the beginning and also
automatically situate the needle up when the threading is needed.
6. Application:Edgestitching - of jackets, overcoats, pocket flaps
Saddlestitching - jackets overcoats ladies jackets, collars and cuffs on shirts
and blouses
Decorativestitching -all outwear garments, including leathewear
7. Deco 2000 is produced in two versions Deco 2000ATT and Deco 2000 Pick Stitch (See technical
conditions page 1-3)

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DECO2000
1-2
A - INTRODUCTION
2. BASIC INFORMATIONS
ThesewingmachineDeco2000is designed and producedtobeveryreliable.Importantdesigngoals have been
toprovidea safemachinethatis simpleandinexpensivetomaintain.
Special electronic and mechanical safety devices protect the operator and the machine. There is a special
power lock out switch that permits the machine to be locked in the off position, so that it cannot be cycled
accidentally. The drive cover is equipped with a safety switch that will not allow machine operation while
the cover is open. There is an emergency off switch. There are safety - warning labels on the machine in all
areas that require special care.These must not be removed. If they are lost replace them immediately.
Never remove safety mechanisms or labels. Said precautions can not include all safety devices, so it is
necessary for the operator before the machine is used, to read and understand to this manual. It will
eliminate the mistakes during the installation, and during the operation as well. Do not start the machine
if you did not read all instructions delivered with the machine and if you do not understand all functions and
procedures.
Inthismanual areincorporatedthreecategoryof safetyinstructions:
DANGER!Possiblelossof life.
WARNING!Possibleseriousinjuryor machine damage.
NOTICE!Possibleinjuryor machine damage.
It is recommend thatservice workersfromAMFReece overseetheinstallation and initialtraining ofyour
mechanicsandoperators.
Themosteffectivesafety precautionisawell-managedsafety program.Besurethosewho usethismachine
areproperlytrained.Never disable safetyequipment.
Alwayswearsafetygoggleswhenoperating orservicingthe machine.

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DECO2000
1-3
Deco 2000 ATT Deco 2000
Pick Stitch
Description
Stitch style
Machine Performance
Sewing Speed
Stitch Length
Maximum Work Thickness
Cutthread from Cut thread lenght in advance from
400 — 900 mm standard 400 — 1200 mm (waxed)
Cutthread lenght in advance from
400 — 1200 mm (waxed)
Range for length of single
stitch (Stitch Density)
Maximum length for
condensed stitch
Automatic Thread Cutting

—
Synthetic thread —
Lubrication
Operating Conditions
Motor
ElectricalRequirements
Table Dimension
Machine Head Dimension
Machine Head Weight
Line Circuit Breaker
Dimension Packed Weight
300 Units
Note: 10 units displayed on the touch panelconstitute approximately 1 mmw hich may vary practically depending on the type of fabric.
1168 mm (L)x1041mm (W) x1118 mm (H)338 kg
956 (L) x630 (W) x850
1118 mm (L) x940 mm (W)x1118 mm
220 kg
Maximally 16 A
Manually( everyday)
According to IEC 364 - 3,IEC 364 - 51 temperature from +5°C to 40°C,relativeair
humidity from 30 to 80%
Asynchronous 3 stage motor0,37 KW
1 NPE ~ 50 Hz 230 V/TN/S:1 NPE ~ 60 Hz 230 V/TN/S
Used Needle
AMF Reece 59 - 83 - 1032 BI/Pn. 00103238 /
Size 36 Normal weight materials fine thread
Size 38 Normal weightmaterials normal thread
Size 49 Heavyweight materials
From 0,1 to 8 mm
Maximally 5 mm
Recommended Thread
Lenght
Recommended Thread
Thickness
Silcora waxed silk thread (Rice)
Size ALightweightmaterial
Size C medium, heavyweight material
Other high qualitythreads maybe used, but mayresult in some loss of quality after
threads pressing the garmentand sewing quality
Technical Specifications for condensed stitch:
5 to 30 Units
Machine type
Electronic decorative machine Deco 2000 or sewing ladies and man jackets
150 to 500 turns perminute/from 75 to 250 stitches perminute
500 s.p.m.
3.SPECIFICATIONS
A - INTRODUCTION

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DECO2000
1-4
4. SAFETY LABELS AND DEVICE
A - INTRODUCTION
Warning
Danger - possible injury
Covers removed, possible injury
Standard Label
Needle Bar Cover
Display
Table
Control Box
¡Stop Button
¢Hand Wheel


***
— Deco 2000 ATT
*

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DECO2000
1-5
A - INTRODUCTION
5. GENERAL MACHINE PARTS DESCRIPTION
Foot Pedal
Motor Sew
HalogenLamp
Machine Head
Reverse Button
TableTop
Main Power Switch
Start Button
Knee Lever
Thread Stand
ThreadTrim
LargeTensionAssembly

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DECO2000
1-6
A - INTRODUCTION
6. INSTRUCTIONS FOR THE SECURITYOFTHE OPERATORAND MAINTENANCE
When themachineis set to theworkingarea,it is recommended tokeepthe minimal distance said inthedraw-
ing.
DANGER! Do not place themachineclose to thesteamirons because higher temperaturethan is said in
chapterSpecificationscancauseslightlossthequalityofthewaxedsilkthreads.Observealldirectionssaid
bellow.
WARNING !
- Beforemachineconnectiontothe power make sure, whetherallsafetycoversare mounted.
- Ifitisnecessarytoremovesomesafetycovers, switch off the operating switch (circuit breaker)
anddisconnectthemachine by the forkof supplyfromthe socket.
- Donotconnect the machine tothe power if somecoveris removed.
- disconnectionofconnectors,whenthemachineisunderelectricalpowerisprohibited
-Possible damage of electrical components and motors
-WARNING!
- Rememberthe position ofthe Emergency stopbuttonso thatis possible useit from the arbitrary
position.
- Makesure,whethersupplyofenergyand itsdimensioningandsafeguardingallowspermanent supply
ofenergyneededfordependableoutput of the machine.
- Checkifthe electrical cablesarenot damaged, sothat be touch withuncoveredconductor, can not
occuranyinjury.
- Whenthecoversare damaged, repair or replacethemimmediately for the new ones.
- Donottouch rotary shafts byhands.
- Inany circumstance, do notput hands tothe needle space.
- Beforechangingtheneedle,switchofftheoperating switch (circuitbreaker).
- Beforecleaningoranymaintenanceworkonthemachine,disconnectthe power supply by removing
theplugfromthesocket.

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DECO2000
1-7
A - INTRODUCTION
- Incasewhentheoperator will not work onthemachine,disconnect the power supply by removing
theplugfromthesocket.
- Donotadjustthemachineinanyway,whichcouldendangeritssafety.
- Everypartofthemachinecanbedangerous,ifthere is incorrect manipulationorfaulty
maintenancewiththemachine.Thatiswhyeverybody,who willmanipulate,maintainoroperate
withthismachinemustbeacquaintedwithinformationsincludedinthismanual.
CAUTION!
- Performallregularserviceasdescribedbythismanual.
- Ifthereisanyproblemwithpowersupply,turnofftheminepowerswitch(circuitbreaker).
- Donotremove, paint over,damageoranywaychangesafety labels. If asafetylabels are lost
orcannotbe easily read,orderthe new onein our factory andplace them on theoriginal place.
- Longhairandlooseclothingmay bedangerousnearanymachinery.Alwayscontainlonghair
andavoidlooseclothing,sothatitcannotbecaughtbymachineryandcauseinjury.
- Neverusethismachinewhileunder the influenceofdrugsoralcohol.
- Ifanythingseemstobe operatingincorrectlyinthemachinecallformaintenanceassistance
immediately.
- Besurethatthereisadequatelight forsafeoperation.Anormalminimumlightlevelis750Lux.
- Donotoperatethemachinewhenchangingfromcoldtoheat.

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DECO 2000
1-8
A - INTRODUCTION
Round Needle
Nedle Bar Assembly
Description
001032 26 001032 49
70.4253.1.078* 70.4253.1.079*
Part Number
001032 36
42531081*
Extra Parts Standard
001032 28 001032 50
001032 38
* Two sets in machine
The Recommended thread for the Deco 2000 machine is Rice WAXED THREAD.
It is available in 2 sizes: Size A for Light weight materials
Size C for Medium / Heavy weight materials
** “Other high quality threads may be used, with some loss of quality and production.”
Needles and threads can be ordered at out distributors, where are held in stock
***To ensure consistent quality of production, use only “Genuine AMF-Reece Part & Accessories”.
7. SPECIAL ACCESSORIES
Size 36 needle for Medium weight with Fine Thread (part number 00103236)
Size 38 needle for Medium weight with Medium Thread (part number 00103238)
It is possible to use different needle sizes, but it is necessary to use different neeedle bar kit for
specific needle. (see table)

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DECO 2000
1-9
B - MACHINE ASSEMBLY
2. TABLE INSTALLATION
Install the table to the hinge on the rear side of the machine. Tighten the screws well. Fold the table
up and screw the holder 41441059 to the machine frame.
1. CONTENT OF THE SHIPPING BOX
1. The delivery usually contains one box, if it is not mentioned otherwise during the ordering. The
box contain machine and dismount table.
2. In a box is also carton with accessories and operation instruction with spare parts manual.
3. When unpacking the delivery, follow labels which are on a cover.
CAUTION: If the delivery was damaged during the transport, inform the carrier. Check the contains
of the delivery with order. In case that there are some faults, immediately inform the manufacturer-
later complains will not be taken into consideration.







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DECO2000
1-10
B - MACHINE ASSEMBLY
3. ACCESSORIES
A package of accessories is supplied with this machine, please refer to page 3-52 for detailed
descriptions.
4. CONNECTION OF THE MACHINE TO THE POWER SUPPLY
Power supply must be 208 to 230 volts 1 phase, 50 or 60 hertz. Receptacle plug must meet
requirements of IEC standard 364-4-41, its circuit breaker must be minimal 10A with characteristic
C according to the EN 60947-2 (or 16A with characteristic B). No other devices must not be
connected to the circuit breaker of the socker.
The machine is equipped with a filters which contain capacitors which generate an high
frequencyleakage current. In order to prevent nuisance tripping, residual current protection
device must be protected against these high frequency currents: this is the case for industrial
residual current device (example „S“ type).

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DECO 2000
1-11
C - MACHINE CONTROLS
1. POWER UP
1.1.Connect the machine to the power supply of appropriate voltage 230 V.
To start the machine turn the main switch 1 to position 1.
1.2.The display  is activated and lit up.
Information about AMF REECE and the program version recorded in the machine temporarily
appears on the screen.
1.3.This screen is automatically changed to the fault screen 5. This screen informs the operator of any
machine faults. Release the black STOP button 1 and press the green START button 2and this
screen will disappear.
1.4.The main menu appears on the screen.
The machine is ready to sew or adjustments to the parameters to be made.
CAUTION !
The faults will be also displayed, if the drum cover (part no. 41831082) is open. Close the drum
cover and press the OK button on the screen - see chapter Troubleshooting.
R
OK

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DECO 2000
1-12
C - MACHINE CONTROLS
2. CONTROLPANELDESCRIPTION
Main menu:
1 - Set sewing speed (stitches per minute - s.p.m.).
2 - Buttons for setting the sewing speed.
3 - Press the
EDIT
button to enter to the next menu to set the stitch length and stitch style.
4 - Set stitch style.
5 - Press the
UP
button to bring the machine to the home position - (the needle is up).
6 - Mode display - Standard:
- the machine is ready to sew.- backling green
EDIT
- the machine is in process setting parameters.- backling orange
- the machine is sewing.- backling green
- Errors - fault on the machine.- backling red
7 - Top stitch length parameter.
8 - Bottom stitch length parameter.
9 - Thread time
10 - Thread trim ( On / Off)
11 - Reverse is activated whwn displayed letter R.
12 - Tie off information (D - dense)
13 - Operating time counter machines
14 - Press to go to the screen Counter Count
3. SEWING SPEED ADJUSTMENT
It is possible to increase or decrease the sewing speed in the range from 150 to 500 spm. The current
sewing speed is shown on the upper part of the screen 1, and also by the diagram.
To increase the sewing speed press the button. To decrease the sewing speed press the button.
UP
SPEED 450
-
+
READY
EDIT
500
150
R
D

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DECO 2000
1-13
C - MACHINE CONTROLS
4. TOP STITCH AND BOTTOM STITCH LENGTH ADJUSTMENT
1. To change the length of the Top stitch and Bottom stitch press the
EDIT
button on the
main screen.
2. The screen for setting the parameters appears on the display.
To change the size of the Top stitch, press the top stitch value on the screen .
3. The numerical display appears on the screen. The range of stitch length parameters
is from 0 to 63. Set the required parameter for the Top stitch.
Press  to confirm set parameter and move back to previous screen.
Use the same method to set the parameters of the Bottom stitch . Parameters selected in this
numerical screen must not exceed a maximum value of 63 units, with one unit equal to 0.1 mm.
Press  to keep previous set parameter. The previous display with the original parameter
appears on the screen.
4. When all required parameters are set, press the
OK
button  to move to the main screen.
UP
SPEED 450
-
EDIT
500
150
D
<< >>
OK

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DECO 2000
1-14
C - MACHINE CONTROLS
CAUTION !
If the stitch length parameter is greater than the allowed range, this note appears on the screen:
Press the arrow.
The previous display appears on the screen. Set the required parameter within the maximum al
lowed value of 63.
NOTE !
If the stitch reverse facility is required, press the blue REVERSE button on the right side of the
work table.
The reverse button is lit, and the letter Rappears on the screen .
The Top stitch and Bottom stitch parameters will reverse.
To return to the original parameters press the blue reverse button on the machine. The letter R 
will disappear.
-
500
150
D