AMF S 4000 TKF Quick start guide

MODEL S-4000 TKF, LS
Omron
TACKER AND LABEL SEWER
PARTS AND SERVICE MANUAL
MACHINE SERIAL No.:
PART NUMBER 97.2441.1.001
This manual is valid from the machine serial number M241428
AMF is trademark of AMF Group, Inc. 07/2012
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LIMITED WARRANTY ON NEW AMF REECE EQUIPMENT
Warranty provisions:
A ninety (90) day limited service labor warranty to correct defects in installation, workmanship, or material without charge for
labor. This portion of the warranty applies to machines sold as ”installed” only.
A one (1) year limited material warranty on major component parts to replace materials with defects. Any new part believed
defective must be returned freight prepaid to AMF Reece, Inc. for inspection. If, upon inspection, the part or material is deter-
mined to be defective, AMF Reece, Inc. will replace it without charge to the customer for parts or material.
Service labor warranty period shall begin on the completed installation date. Material warranty shall begin on the date the
equipment is shipped from AMF Reece, Inc.
Exclusions:
Excluded from both service labor warranty and material warranty are: (1) Consumable parts which would be normally consid-
ered replaceable in day-to-day operations. These include parts such as needles, knives, loopers and spreaders. (2) Normal
adjustment and routine maintenance. This is the sole responsibility of the customer. (3) Cleaning and lubrication of equipment.
(4) Parts found to be altered, broken or damaged due to neglect or improper installation or application. (5) Damage caused by
the use of non-Genuine AMF Reece parts. (6) Shipping or delivery charges.
There is no service labor warranty for machines sold as ”uninstalled”.
Equipment installed without the assistance of a certified technician (either an AMF Reece Employee, a Certified Contractor, or
that of an Authorized Distributor) will have the limited material warranty only. Only the defective material will be covered. Any
charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the
customer’s responsibility.
NO OTHER WARRANTY, EXPRESS OR IMPLIED, AS TO DESCRIPTION, QUALITY, MERCHANTABILITY, and FITNESS
FOR A PARTICULAR PURPOSE, OR ANY OTHER MATTER IS GIVEN BY SELLER OR SELLER’S AGENT IN CONNEC-
TION HEREWITH. UNDER NO CIRCUMSTANCES SHALL SELLER OR SELLER’S AGENT BE LIABLE FOR LOSS OF
PROFITS OR ANY OTHER DIRECT OR INDIRECT COSTS, EXPENSES, LOSSES OR DAMAGES ARISING OUT OF DE-
FECTS IN OR FAILURE OF THE EQUIPMENT OR ANY PART THEREOF.
WHAT TO DO IF THERE IS A QUESTION REGARDING WARRANTY
If a machine is purchased through an authorized AMF Reece, Inc. distributor, warranty questions should be first directed to that
distributor. However, the satisfaction and goodwill of our customers are of primary concern to AMF Reece, Inc. In the event that
a warranty matter is not handled to your satisfaction, please contact the appropriate AMF Reece office:
Europe
Prostejov, Czech Republic
Phone: [phone]
Fax: [phone]
e-mail: [email protected]
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Warranty Registration Card
(Please Fax or Mail immediately after installation)
Note:AllWarrantyClaims Void, unless RegistrationCardon file atAMF ReeceHQ
Machinemodelnumber:
(S101, S100, S104, S105, S311, Decostitch, S4000 BH, EBS Mark II, etc)
Manufacturer‘sserial orproductionnumber:
Installation Site Information:
Customer‘sName:
Customer‘sMailing Address:
Customer‘sTelephoneNumber:
SupervisingMechanic‘sorTechnician‘sName:
SignatureofSupervisingTechnician:
AMFReeceTechnician‘sName:
AMFReeceTechnician‘sSignature:
Typeofgarmentproducedatthislocation?
AverageDailyProductionExpectedfromthismachine?
(number of buttonholes, jackets sewn, pants produced, buttons sewn, etc)
Anyspecial requirementsrequiredatthislocation?
WhatotherAMFReeceMachinesareatthislocation?
Howcanweserveyoubetter?
Tovární 837, 798 11 Prostìjov, Czech Republic
Fax: [phone], e-mail: [email protected], website: www.amfreece.com
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Released 12/2009
e-mail: [e-mail]; [e-mail], website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts); Fax: [phone]
S4000 TKF, LS Omron
TABLE OF CONTENTS
A - INTRODUCTION
1. Basic information ............................................................................................ 1-1
2. Safety device and labels ................................................................................ 1-2
3. General machine parts description ................................................................ 1-3
4. Specifications .................................................................................................. 1-4
5. Table type ........................................................................................................ 1-5
6. Instructions for operator safety and maintenance ....................................... 1-6
7. Special accessories.......................................................................................... 1-7
B - MACHINE ASSEMBLY
1. Content of the shipping box .......................................................................... 1-10
2. Accessories ..................................................................................................... 1-10
3. The display position change when the head position is change................ 1-12
3. Power and air connection .............................................................................. 1-14
5. Thread stand installation ................................................................................ 1-16
C - PROPER APPLICATION
1. Power Up/ Home position ............................................................................. 1-17
2. Needle installation .......................................................................................... 1-18
3. Threading ......................................................................................................... 1-19
D - MACHINE CONTROLS
1. Progress of sewing.......................................................................................... 1-20
2. Operator control panel push buttons and switches .................................... 1-21
3. Control panel information .............................................................................. 1-22
4. The programming menu ................................................................................. 1-23
5. Tests.................................................................................................................. 1-25
6. Program version .............................................................................................. 1-27
7. Parameter checklist ......................................................................................... 1-27
E - MACHINE ADJUSTMENTS
1. Machine home position .................................................................................. 1-28
2. The main cam adjustment .............................................................................. 1-28
3. The principles for the machine adjustment .................................................. 1-28
4. Needle bar ....................................................................................................... 1-29
5. Bite ................................................................................................................... 1-30
6. Feeding ............................................................................................................. 1-32
7. Slip Clutch ....................................................................................................... 1-33
8. Stitch Density .................................................................................................. 1-33
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S4000 TKF, LS Omron
Released 12/2009
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TABLE OF CONTENTS
E - MACHINE ADJUSTMENTS
9. Looper adjustments ...................................................................................... 1-33
10. The clamp plate home position ................................................................... 1-37
11. Clamp plate to the center of the throat plate adjustment......................... 1-38
12. The sewing length change ........................................................................... 1-38
13. Head clamp foot adjustment ....................................................................... 1-39
14. Thread draw-off............................................................................................ 1-40
15. Thread tension............................................................................................... 1-41
16. Thread trimming ............................................................................................ 1-43
17. The hold down adjustment .......................................................................... 1-44
18. Adjustment of the stopping sensor position............................................... 1-45
19. Changing the drive belt ............................................................................... 1-46
20. Voltage guard ................................................................................................ 1-47
F - MACHINE MAINTENANCE
1. Machine cleaning and maintenance .............................................................. 1-48
2. Periodic maintenance ...................................................................................... 1-50
3. Lubrication diagram ........................................................................................ 1-51
4. Machine lubrication ........................................................................................ 1-52
5. Machine disposal............................................................................................. 1-54
G - PNEUMATIC DIAGRAM
H - ELECTRICAL DIRAGRAM
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S-4000TKF,LS Omron
1-1
Released 12/2009
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Phone: [phone] (Service), [phone] (Spare Parts); Fax: [phone]
A- INTRODUCTION
The sewing machines S4000 TKF and S4000 LS are designed and produced to be very reliable. Important
design goals have been achieved to provide a safe machine that is simple and inexpensive to maintain.
The patented rotary needle bar shaft drive, a major benefit, delivers longer needle bar life. The added
benefits of lower vibration and less noise, translate into less operator fatigue.
Simple buttonhole length adjustment located outside the machine, eliminates the need for tilt back, while the
quick stop repair function delivers safety and makes repairs easier.
A halogen work light is included with the S-4000 TKF and LS, to enhance operator safety and product
quality.
Special electronic and mechanical safety devices protect the operator and the machine. There is a special
power lock out switch that permits the machine to be locked in the off position, so that it cannot be cycled
accidentally. There is an emergency off switch. There is a low air pressure detector that will not permit
machine operation if air pressure is dangerously low.
There are safety-warning labels on the machine in all areas that require special care. These must not be
removed. If they are lost replace them immediately.
You are the most important safety equipment of all. Be sure you understand the proper operation of the
machine. Never remove safety mechanisms or labels. We have made every effort to provide the safest
possible machine, but without complete knowledge of how this machine operates, and the use of proper care
by the operator, this machine can cause serious injury or death. That is why there are safety warnings
throughout these instructions that carry one of these messages.
DANGER! Possible loss of life.
WARNING! Possible serious injury or machine damage.
NOTICE! Possible injury or machine damage.
We recommend that service workers from AMF Reece oversee the installation and initial training of your
mechanics and operators.
The most effective safety precaution is a well-managed safety program. Be sure those who use this machine
are properly trained. Never disable safety equipment.
Always wear safety goggles when operating or servicing the machine.
1. BASIC INFORMATION
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S-4000TKF,LS Omron
1-2 Released 12/2009
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A- INTRODUCTION
2. SAFETY DEVICE AND LABELS
















Warning
Covers removed, possible injury
Grounding
Rotational direction
Standard Label
Needle bar cover
➑
➐
➏
➎
➍
➌
➋
➊
➓
➒
➓➓
➓➓
➓
➍➍
➍➍
➍➌➌
➌➌
➌
➎
➎
➎➎
➎
➋➋
➋➋
➋
➒➒
➒➒
➒
Eye guard
Head cover
Fan cover
Manometer with pressure sensor
Machine head
Table Frame
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S-4000TKF,LS Omron
1-3
Released 12/2009
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3. GENERAL MACHINE PARTS DESCRIPTION
A- INTRODUCTION
➐➐
➐➐
➐
➏
➏
➏➏
➏
➑➑
➑➑
➑
➊➊
➊➊
➊
Control box
Hand wheel
Emergency Stop Button
Motor
Table Top
Thread Stand
Control Panel
Main switch
Foot pedal
Clamps Up/Down button
Air pressure regulator
Air pressure adjustment knob
Halogen Lamp
Rest Pin
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S-4000TKF,LS Omron
1-4 Released 12/2009
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A- INTRODUCTION
4. SPECIFICATIONS
S 4000 TKF S4000 LS
electronic controlled machine for
sewing the tacks on various clothes electronic controlled machine for sewing the labels on various clothes
one row
two rows
Air pressure
Machine db level
Machine head dimension
Machine head length
Operating Conditions
Description
Sewing speed
Stitch density
Machine clamp foot height
1NPE~60Hz 230V/TN-S (according to EN 60204-1)
1NPE~50Hz 230V/TN-S (according to EN 60204-1)
10A charakteristic C (according to EN 60947-2)
16A charakteristic B (according to EN 60947-2)
340 mm (height) x 470 (width) x 250 mm (length)
62 kg
700 mm (height) x 600 mm (width) x 1100 mm (length)
Parallel, Crosswise, Universal
semi-automatic
according to IEC 364-3, IEC 364-5-51 temperature from +5°C to 40°C,
relative air humidity from 30 to 80 %
0.55 MPa (80 PSI)
Laeg = 74dB; LWA = 87dB; LpC, peak = 103dB
Line Circuit Breaker
1500-3800 stitches/min
3-14 stitches/cm
12.7 mm (1/2")
to 4 mm (5/32")
6-40 mm
9-43 mm
1,7 - 3,0 mm
thread size 80, 100, 120 (Tex 40-60)
Needle 750 SC 90/14 (it is possible to order 80/12 and 70/10)
Machine type
Table dimension
Table types
Electrical Requirements
Sewing length
Maximum work thickness
Bite range
Recommended thread
Needle system
Lubrication
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S-4000TKF,LS Omron
1-5
Released 12/2009
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A- INTRODUCTION
5. TABLE TYPE
Parallel
Crosswise
Crosswise embedded
Universal - possible adjustable: parallel/crosswise
Ê
Ë
Ì
Í
Ê
Ë Ì
Í
TKF, LS
TKF, LS
TKF, LS
TKF
PARALLEL
PARALLEL
CROSSWISE CROSSWISE
EMBEDDED
CROSSWISE
UNIVERSAL
UNIVERSAL
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S-4000TKF,LS Omron
1-6 Released 12/2009
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A- INTRODUCTION
6. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE
When installing the machine we recommend the minimum clearances noted above around the machine.
Read all of the instructions that follow. DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU
ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS.
DANGER!
-Before connecting the machine to the power supply, be positive that all safety covers are correctly
installed.
-Always engage the power lockout switch, or disconnect the main power supply, before removing
any safety covers.
WARNING!
-Locate the Emergency Stop button. Be sure you know how to use it.
-Be sure that you have a reliable and uniform power supply.
-Be sure that all electrical supply lines are in good condition and have no signs of damage to avoid
electrical shock.
-If any covers become damaged, they must be repaired or replaced immediately.
-Do not touch moving parts of the machine while it is operating.
-Keep clear of the needle.
-Always switch off the main power before changing the needle.
-Before cleaning the machine or performing service to the machine, engage the power lock out switch
or disconnect the main power supply.
-When the machine is not in use engage the power lock out switch or disconnect the main power supply.
-When this machine is used incorrectly, or is incorrectly maintained, it can be dangerous.
Everyone who uses this machine, or maintains this machine, must be completely familiar with this
manual.
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S-4000TKF,LS Omron
1-7
Revised 06/2010
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A- INTRODUCTION
CAUTION!
-Perform all regular service as described in this manual.
-If there is any problem with the power supply, turn off the main power switch.
-Do not remove, paint over, damage or in any way change safety labels. If a safety label cannot be
easily read, replace it.
-Long hair and loose clothing may be dangerous near any machinery. Always contain long hair
and avoid loose clothing, so that it cannot be caught by machinery and cause injury.
-Never use this machine while under the influence of drugs or alcohol.
-If anything seems to be operating incorrectly in the machine call for maintenance assistance
immediately.
-Be sure that there is adequate light for safe operation. A normal minimum light level is 750 lux.
7. SPECIAL ACCESSORIES
-machine device, which is not included in the standard equipment of the machine and can be ordered by
the customer
Light
-customer can order - no. 12.0008.4.403
-connection according to chart
(terminal connectors X0;cable clamps 3,4)
Warning: When turning on the light on the machine,
disconnect the machine from the power supply.
-in case, you do not want to interfere into the machine
wiring, it is possible to order the work light LBH-T65,
order no. 12.0008.4.875, which contains its own clip
fork the table and supply conductor with foprk (plug)
CEE7for connection to the power supply ~ 230 V.
Needles750 SC 80/12, 70/10
-the manufacturer recommends to use these needles when sewing thin material
-part numbers 02.0750.2.100 (80/12), 02.0750.2.109 (70/10)
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S-4000TKF,LS Omron
1-8 Released 12/2009
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A- INTRODUCTION
Connector Ø8 Ê
-order it if the connecting tube has the inner diameter 8 mm.
The connector Ø10 is supplied with the machine.
-part number is 12.0008.3.607
Pneumatic Adapter Ë
-order it if using 1/8“ NPT
-part number 12.0008.3.081
Hand valve Ì
-to dissipate any air from the machine, order it (air circuit is bled). It is necessary to order the
connectors (see below) to the hand valve for connection to the air tubes.
-part number 12.0008.3.463
Connectors
➍12.0008.3.464 Ø8 for connection to the tube with inner Ø8 mm
➎12.0008.3.466 Ø10 for connection to the tube with inner Ø10 mm
Ï12.0008.3.467 Ø12 for connection to the tube with inner Ø12 mm*
Ð12.0008.3.465 Ø16 for connection to the tube with inner Ø16 mm*
*To connect the tube with inner Ø12 and Ø16, it is also necessary to order Ø10
Needle guard and clamp foot 3/8“ a 3/4“ kit (for machine S4000 TKF only)
-to sew in range 6,3 - 9,5 mm, use needle guard 3/8“ and clamp foot 3/8“
-to sew in range 9,5 - 19 mm, use needle guard 3/4“ and clamp foot 3/4“
-ordering numbers: needle guard 3/8“ - 20.0767.1.002
clamp foot 3/8“ - 20.0650.0.240
needle guard 3/4“ - 20.0767.1.003
clamp foot 3/4“ - 20.0650.0.340
Clamp foot assembly (for machine S4000 LS only)
-to sew maximum length 43 mm, order it
-part number 24.9920.9.989
Clamping Arm (for S4000 TKF)
-necessary to order, easier insertion of work
-for clamps 3/4“ a 3/8“ (order no. 24.3208.0.000)
Smooth clamp washer
-necessary to order, for sewing the fine material
(order no. 20.0649.1.042)







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S-4000TKF,LS Omron
1-9
Revised 01/2010
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A- INTRODUCTION
Clamping-bite 1,5 - 2 mm
-possible to order, for TKF
(order no. 03.5524.0.032)
Clamping foot-bite 4 mm
-possible to order, for TKF
24.3211.0.000 Clamp foot 1 1/2
24.3212.0.000 Clamp foot 3/4
24.3213.0.000 Clamp foot 3/8
Throat plate-bite 4 mm
-possible to order, for TKF
24.3214.0.000
Clamp mat-bite 4 mm
-possible to order, for TKF
24.3220.0.000
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S-4000TKF,LS Omron
1-10 Released 12/2009
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B - MACHINE ASSEMBLY
1. CONTENT OF THE SHIPPING BOX
1. The shipment contains one box.
2. There is a carton with accessories, service manual with
parts section and thread stand ➊in the box.
3. During unpacking the shipment, follow the labels which are on a
cover.
CAUTION: If the machine or crate was damaged in shipment inform
the freight company immediately. Check the contents of the crate
immediately and report any damage or missing items to the manufacturer
immediately, late reports will not be considered!
Ê
2. ACCESSORIES
A package of accessories is supplied with the machine, please refer to page 3-48 for detailed descriptions.
The height of the working area is normaly set in range 830 - 850 mm from the manufacturer (and embedded)
S4000TKF is in range 780 — 800 mm.. When using this height of the working area, recommended height of
the operator seat is in range 430 - 460 mm. The height of the table can be set in range 670 - 880 mm by
screws Ì.
STANDARD ACCESSORIES
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S-4000TKF,LS Omron
1-11
Released 12/2009
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B - MACHINE ASSEMBLY
Remove the shipping strap ➋after unpacking the
machine, the use of this strap is recommended anytime the
machine is transported
(This is valid for all types of tables - parallel, crosswise,
universal).
If a customer has ordered the universal table, and
requires to change the parallel table to the crosswise table,
it is necessary to remove 2 locking screws Íand turn the
machine head to the required position. It is also possible to
change the display positon.
➋➋
➋➋
➋
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S-4000TKF,LS Omron
1-12 Released 12/2009
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B - MACHINE ASSEMBLY
3. THE DISPLAY POSITION CHANGE WHEN THE HEAD POSITION IS CHANGE
(the universal table only)
a) Tochange the crosswise table to the parallel table
1. Remove the cable fitting Ê, screw Ë, plug Ìand screws Í.
2. Disconnect the cable Îand display Ï.
3. Remove the display holders Ð, cable Îand display Ï.
4. Remove the screws Ñ, washers Òand display box Ó.
5. Remove the nuts and insert the plugs Ìinto the holes where the screws were before (one of the
plugs is in the drawer of the table).
6. Remove the plugs from the lower side of the display box Óand place them into the side holes of the
display box.
7. Using the screws Ñand washers Ò, install the display box Óon the upper side of the machine head.
Place the screws and washers on the lower side of the display box, not on the side as they were before.
8. Insert the display holders Ðand display Ïto the display box. Fix it by screws Í.
9. Connect the cable Îand display Ï.
Note: The cable fitting Ê, screw ➋and nuts are not used on the parallel table
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S-4000TKF,LS Omron
1-13
Released 12/2009
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B - MACHINE ASSEMBLY
b) Tochange the parallel table to the crosswise table
1. Disconnect the cable Îand the display Ï.
2. Loosen the screws Íand remove the display Ïwith holders Ð.
3. Remove the screws Ñ, washers Òand display Ð.
4. Remove the plugs from the side holes of the display box Óand insert them into the lower holes of
the display box.
5. Remove the plugs Ìand insert the one of them into the left hole on the upper side of the machine
head. Place the second one into the drawer.
6. Place the nuts into the holes where the plugs Ìwere before.
7. Using the screws Ñand washers Ò, install the display box Óon the nuts .
8. Insert the display Ïwith holders Ðinto the display box and lock it by screws Í.
9. Connect the cable Îand display Ï.
10. Place the cable fitting Êand the screw Ëinto the right hole on the upper side of the machine head. Fit
the cable Îby the cable fitting Ê.
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S-4000TKF,LS Omron
1-14 Released 12/2009
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B - MACHINE ASSEMBLY
4. POWER AND AIR CONNECTION
1. The machine is equipped with a quick coupler ➍required with connector for inner ∅of the tube 10.
The connector for inner ∅of the tube 8 is not supplied with
the machine, a customer has to order it. The manufacturer
recommends to use connector ➏for customers who requires
to connect the tube with connector NPT.
If a customer needs to use a shut off valve ➊, which allows
fast releasing of the air from the circuit, he must order it.
A variety of connectors ➋can be used separately or in
combination to adapt to the available input supply hose. It
depends on type of the tube which is used by a customer.
These connectors are not included in the accessories. A
tubing clamp ➌is provided.
NOTE: Parts ➊, ➋, ➎, ➏are included in Extra Parts - see
3-47.
2. After air connection check the set air pressure on the dial of the regulator. It should be in range
0.5 - 0.6 MPa. The green pointer ➐indicates the lowest working air pressure 0.5 MPa, which is set
from the manufacturer on the regulator ➑. If the air pressure is lower than 0.5 MPa after connecting
the machine to the power supply „Low Pressure“ message appears on the control panel display. To
adjust the working pressure, loosen the regulator cap lock ➓and turn the regulator cap clockwise to
increase the pressure. Push the regulator cap ➓down. The LED is for setting the minimal operation
air pressure.
3. Power supply must be 208 to 230 volts 1 phase, 50 or 60 hertz. Receptacle plug must meet
requirements of IEC standard 364-4-41, its circuit breaker must be minimal 10A with characteristic
C according to the EN 60947-2 (or 16A with characteristic B). No other devices must not be connected
to the circuit breaker of the socker. The hand wheel must turn counter clockwise.
The machine is equipped with a filters which contain capacitors which generate an high frequency
leakage current. In order to prevent nuisance tripping, residual current protection device must be
protected against these high frequency currents: this is the case for industrial residual current
device (example „S“ type).
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