AMF REECE S100 Quick start guide

MODEL S-100
EYELET BUTTONHOLE MACHINE
PARTSAND SERVICE MANUAL
MACHINE SERIAL No.
PART NUMBER 97. 1700.1.004
AMF is trademark of AMF Group, Inc. 02/2006
This manual is valid fromthe machine serial No.:J173961

Warranty Registration Card
(Please Fax or Mail immediately after installation)
Note: All Warranty Claims Void, unless Registration Card on file at AMF Reece HQ
Machine model number:
(S101, S100, S104, S211, Decostitch, S4000 BH, etc)
Manufacturer‘s serial or production number:
Installation Site Information:
Customer‘s Name:
Customer‘s Mailing Address:
Customer‘s Telephone Number:
Supervising Mechanic‘s or Technician‘s Name:
Signature of Supervising Technician:
AMF Reece Technician‘s Name:
AMF Reece Technician‘s Signature:
Type of garment produced at this location?
Average Daily Production Expected from this machine?
(number of buttonholes, jackets sewn, pants produced, buttons sewn, etc)
Any special requirements required at this location?
What other AMF Reece Machines are at this location?
How can we serve you better?
Tovární 582, 796 25 Prostìjov, Czech Republic
Fax: [phone], e-mail: [email protected], website: www.amfreece.com

LIMITEDWARRANTYON NEWAMFREECEEQUIPMENT
Warrantyprovisions:
A ninety (90) day limited service labor warranty to correct defects in installation, workmanship, or material without charge for
labor. This portion of the warranty applies to machines sold as ”installed” only.
A one (1) year limited material warranty on major component parts to replace materials with defects. Any new part believed
defective must be returned freight prepaid to AMF Reece, Inc. for inspection. If, upon inspection, the part or material is deter-
mined to be defective, AMF Reece, Inc. will replace it without charge to the customer for parts or material.
Service labor warranty period shall begin on the completed installation date. Material warranty shall begin on the date the
equipment is shipped from AMF Reece, Inc.
Exclusions:
Excludedfrombothservice laborwarranty andmaterial warrantyare: (1) Consumableparts whichwould benormally considered
replaceable in day-to-day operations. These include parts such as needles, knives, loopers and spreaders. (2) Normal adjustment
and routine maintenance. This is the sole responsibility of the customer. (3) Cleaning and lubrication of equipment. (4) Parts
found to be altered, broken or damaged due to neglect or improper installation or application. (5) Damage caused by the use of
non-Genuine AMF Reece parts. (6) Shipping or delivery charges.
There is no service labor warranty for machines sold as ”uninstalled”.
Equipment installed without the assistance of a certified technician (either anAMF Reece Employee, a Certified Contractor, or
that of anAuthorized Distributor) will have the limited material warranty only. Only the defective material will be covered. Any
charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the
customer’s responsibility.
NOOTHERWARRANTY,EXPRESSORIMPLIED,ASTODESCRIPTION,QUALITY,MERCHANTABILITY,andFITNESSFOR
APARTICULARPURPOSE,ORANYOTHERMATTERISGIVENBYSELLERORSELLER’SAGENTINCONNECTIONHERE-
WITH. UNDERNOCIRCUMSTANCESSHALLSELLERORSELLER’SAGENTBELIABLEFORLOSSOFPROFITSORANY
OTHERDIRECTORINDIRECTCOSTS,EXPENSES,LOSSESORDAMAGESARISINGOUTOFDEFECTSINORFAILUREOF
THEEQUIPMENTORANYPARTTHEREOF.
WHATTODOIFTHEREISAQUESTIONREGARDINGWARRANTY
If a machine is purchased through an authorizedAMF Reece, Inc. distributor, warranty questions should be first directed to that
distributor. However, the satisfaction and goodwill of our customers are of primary concern toAMF Reece, Inc. In the event that
a warranty matter is not handled to your satisfaction, please contact the appropriate AMF Reece office:
Europe/Africa/Americas
Prostejov, Czech Republic
Phone: [phone]
Fax: [phone]
e-mail: [email protected]
SouthwestAsia
Istanbul, Turkey
Phone: [phone]
Fax: [phone]
e-mail: [email protected]
SoutheastAsia
Kowloon, Hong Kong
Phone: [phone]
Fax: [phone]
e-mail: [e-mail]

S100
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Revised 10/2005
e - mail service @amfreece.cz, parts @amfreece.cz, website: www.amfreece.com
Phones: [phone] (service), [phone] (spare parts), Fax [phone]
A-INTRODUCTION
1.Introduction .......................................................................................................................... 1-1
2.Specifications........................................................................................................................ 1-2
3. Safetyofwork ...................................................................................................................... 1-3
4.Securityof the operator andmaintenance............................................................................... 1-4
5.Listof the safetylabelsanddevices ....................................................................................... 1-6
6.Positionof the labelsandthesafetydevices ........................................................................... 1-7
B - MACHINE INSTALLATION
1.Contentofthe shipping box ................................................................................................... 1-8
2.Accessories. ......................................................................................................................... 1-8
3.Machineunpacking andassembling ....................................................................................... 1-9
4.Adjustment of theT-Belt tension for sewing ......................................................................... 1-12
5.Adjustment of theleftT-belttension..................................................................................... 1-13
6.Threadstandinstallation. ....................................................................................................... 1-14
C - OPERATOR INSTRUCTIONS
1.Preparing toSew .................................................................................................................. 1-15
2.NeedleInstallation ................................................................................................................ 1-16
3.Threading ............................................................................................................................. 1-16
D- MACHINEADJUSTMENTS
1.Stitchesdensityadjustment .................................................................................................... 1-19
2.Adjustmentofthestitchesdensity in the eye ........................................................................... 1-22
3.Adjustment ofthe stitchesdensityincrossbar ........................................................................ 1-22
4.Lengthsofthesewing ............................................................................................................ 1-23
5.Changeof thebuttonholeshape- changeofthelateral cam .................................................... 1-24
6.Changeof the widthbite........................................................................................................ 1-25
7.Principlesofsewing............................................................................................................... 1-28
8.Bedplatealignment ............................................................................................................... 1-34
9.Testingthecamposition ........................................................................................................ 1-34
10.Turningmechanism .............................................................................................................. 1-35
11.Stoppingmechanism............................................................................................................ 1-37
12.Setting-upthemechanismforfabricclamping ..................................................................... 1-39
13.Clampplate spreading......................................................................................................... 1-40
14.Lengthsetting -upofthe second buttonholerow ................................................................. 1-41
15.Eye shape control ............................................................................................................... 1-41
16.Needle bar height................................................................................................................ 1-42
17.Clearance Betweenthe Looper andthe Needle ................................................................... 1-43
18.Spreaders adjustment.......................................................................................................... 1-44
19.Loopersmovement ............................................................................................................. 1-45
TABLE OF CONTENTS

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S100
Revised 10/ 2005
e - mail service @amfreece.cz, parts @amf reece.cz,website: www.amfreece.com
Phones: + 420 582 309 146 ( service), + 420 582 309 286 (spare parts), Fax : + 420 582 360 606
TABLE OF CONTENTS
20.Setting - upof the spreadersmovement ............................................................................... 1-48
21.Cuttingleverand anvil ......................................................................................................... 1-49
22.KnifeandCuttingSteelchange ............................................................................................ 1-50
23.Cuttingspacemodification................................................................................................... 1-52
24.Cut Beforeand CutAfter .................................................................................................... 1-53
25.Knifeadjustmentforupper thread trim................................................................................. 1-54
26.Threaddrawoffmechanism ................................................................................................ 1-56
E- ROUNDEYEADJUSTMENTS
1.Introduction .......................................................................................................................... 1-57
2.Differentpositionofthemachinemechanisms ......................................................................... 1-57
3.Stopmotion control .............................................................................................................. 1-58
4.RoundEyeMachineEyelet Diameter orCuttingSpaceChange.............................................. 1-59
5.Clampfeetusingforcorrectbuttonholesewing ...................................................................... 1-59
6.Adjustment of thesuppliedaccessories .................................................................................. 1-60
F - MACHINEADJUSTMENT - CROSS BAR
1.Introduction. ......................................................................................................................... 1-61
2.Differentpositionofthemachinemechanisms ......................................................................... 1-61
3.Cross bar relationshipto the firstandsecond rowofthe stitches............................................. 1-61
4.Device forsewingthecross bar ............................................................................................. 1-62
5.Readjustmentof thecross barmachine tomachinewithoutbar ............................................... 1-64
6.Readjustmentofthe crossbar machineto thefly barmachine ................................................. 1-64
7.Handfeeding ........................................................................................................................ 1-64
8.Cross bar length adjustment ................................................................................................. 1-65
9.Correction ofthecrossbar positioninaxisX ......................................................................... 1-66
10.Camassemblyinstallation .................................................................................................... 1-66
11. Changeofthemachine rotation ............................................................................................ 1-67
G - MACHINE MAINTENANCE
1.Cleaningand maintenancethemachine................................................................................... 1-68
2.Periodicmaintenance ............................................................................................................ 1-69
3.Machinelubrication ............................................................................................................... 1-70
4.Machinedisposal .................................................................................................................. 1-71
H - DOCUMENTATION
1.Electricaldiagrams ................................................................................................................ 1-72

S100
1-1
Revised 10/2005
e-mail: [email protected] ; [email protected] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts); Fax: [phone]
A - INTRODUCTION
1. INTRODUCTION
The S100-030/031/032(AF-CB/CA-RE) is a versatile two thread chain stitch sewing machine for
sewing buttonholes with possibility to insert the gimp. The regular eye, Cut Before / CutAfter, adjustable
flybar machine may be used for suits, jeans and a wide variety of sewing applications.
The S 100-052/053 (RE) is two threads, pertinently one thread machine, which is sewing round chain
stitch buttonhole. It is used for sewing decorative buttonholes, for example on the hoods or hats.
The S 100-060 (CRB) is two threads machine with chain stitch and opportunity insert the gimp for
sewing buttonholes with cross bar and flybar. It allows sewing by one chain thread stitch, which is suitable
for smaller highlighting of the stitches above the fabric (smaller plasticity).
The size of the buttonhole (with eye or without eye) and type of the buttonhole end (open end, flybar or
cross bar) are ensured by changeable cams.
The semiautomatic lubrication system uses drip oil wicks to lubricate the critical machine areas.
To prevent machine damage, it is possible to check the level of oil in the visibly placed oil sight gauge .
Machine models:
S100 - 030 /031/032 AF-CB/CA-RE
S100 - 030 for standard sewing
S100 - 031 for jeans sewing
S100 - 032 for textilie sewing
S100 - 052 RE (Small eye)
S100 - 053 RE (Large eye)
S100 - 060 CRB
Note:
AF - Adjustable Flybar
CB - Cutting Before
CA - Cutting After
CRB - Cross Bar
RE - Round Eye
All these machines have cut upper thread mechanisms.

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S100
Revised 10/2005
e-mail: [email protected] ; [email protected]; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts); Fax: [phone]
A - INTRODUCTION
2. SPECIFICATIONS
Machine Type S100 - 030 S100 - 033 S100 - 035 S100 - 036 S100 - 060 S100 - 052 S100 - 053 Description Eyelet buttonhole machine for sewing the
buttonholes with the cross bar and flybar
Buttonhole style Sewing speed 1450 ± 5% stitches/min
13-32 mm
Stitch Density Bite Range Cord Trim - - Eye Type 2.5; 3; 3.5; 4 3.5; 4; 5; 6; 7 Flybar Length Flybar Density Number of stitches in the eye Cross Bar Length 4 - 8 mm Cross Bar Density 6 - 16 stitches / cm Clamp Foot Height Maximum work thickness Buttonhole Cutting Mode Cutting Space * Recommended threads Operating Conditions Air Pressure - - Machine db Level Machine Head Dimension Machine Head Weight 66 kg Table Dimension Machine Weight 151 kg Electrical Requirements 1NPE~60Hz 110V/TN/S ; 3NPE~60Hz 230V/TN/S ; 1NPE~50Hz 230V/TN/S ; 3NPE~50Hz 400V/TN/S
8 - 16 stitches/cm
64 kg (143 lb) 64 kg (143 lb)
780 mm (31") - height x 1100 mm (43") - length x 600 mm (23.6") - width
149 kg 149 kg
standard cutting after (CA), possible setting cutting before (CB)
standard 0.5 - 0.7 (minimum 0.1; maximum 1.4) -
Buttonhole Length 10 - 38 mm (0.4 - 1.5") without upper thread trimming,
10 - 32 mm (0.4 - 1.26") with upper thread trimming -
- -
-
- -
6-16 stitches /cm (15-41 stitches /inch)
without eye, 2.2 x 3.0 mm (0.086 x 0.118"); 3.2 x 5.0 mm (0.126 x 0.197")
max 6 mm (1/4")
600 mm (23.6") - height x 465 mm (18") - length x 530 mm (21") - width
02.0501.0.111 (1807 D Nm 100 - standard)
02.0503.3.113 (1807 D Nm 110-130 - thick fabric)
according to IEC 364-3, IEC 364-5-51 temperature from +5° to 40°C, relative air humidity from 30 to 80 %
from 75 to 81 dB at max. speed
5.6 bar (80 psi) -
Size 80,100,120
-
6 - 16 stitches / cm
10 mm (0.4")
standard 6 mm (possible range 3.0 - 7.0 mm)
Eyelet Buttonhole Machine Eyelet buttonhole machine for sewing
the regular eye buttonholes
Needle system
1768 ± 5% stitches/min 1768 ± 5% stitches/min
2 - 4 mm
yes -
8
8
8
* Note: If a customer uses thread size 100 and less, the manufacturer recommends to use the left looper 17.0069.4.019

S100
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Revised 10/2005
e-mail: [email protected] ; [email protected] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts); Fax: [phone]
3. INSTRUCTION FOR SAFETY OF WORK
The sewing machine S -100 is designed and produced to be highly reliable. Special attention is given for
securing of the service simplicity and effective safety protection of the operators and machine maintenance.
The machine S -100 has safety appliance which protects operator but also machine and respects valid
safety and hygienic rules for usual technological using of the machine. These safety appliances include plug
of supply, operating switch (circuit breaker) and covers.
There are safety labels placed on the machine for warning for supplementary danger. Do not remove and
damage these labels. When the label is damaged, order the new one. The said precautions can not cover all
safety aspects that is why operator before using of the machine has to read and understand to this instruc-
tions. The mistakes will be eliminated during machine installation and during its own operation. Do not try
to put the machine into operation without reading all the machine instructions and until well understanding to
every function and progress.
There are three types of safety direction in these instructions:
DANGER! Possible loss of life.
WARNING! Possible serious injury or machine damage.
NOTICE! Possible injury or machine damage.
It is recommended to service workers fromAMF Reece oversaw to the installation and initial training of
mechanics and operators.
Strictly given safety program, which part is the direction for safety operation, is the most effective security of
the workers safety during the operating with the machine. The secure work with the machine is ensured by
the safety covers which are useful, if they are mounted and fixed correctly. The warning labels and service
must be done according to the instructions. Operators and service workers should wear safety goggles.
A - INTRODUCTION

1-4
S100
Revised 10/2005
e-mail: [email protected] ; [email protected]; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts); Fax: [phone]
A - INTRODUCTION
4. INSTRUCTIONS FOR THE SECURITY OF THE OPERATOR AND
MAINTENANCE
When the machine is set to the working area, it is recommended to keep the minimal distance said in the
drawing.
DANGER!
- Before machine connection to the power make sure, whether all safety covers are mounted.
- If it is necessary to remove some safety covers, switch off the operating switch (circuit breaker) and
disconnect the machine by the fork of supply from the socket.
- Do not connect the machine to the power if some cover is removed.
WARNING!
- Remember the position of the operating switch (circuit breaker) so that is possible use it from the
arbitrary position.
- Make sure, whether supply of energy and its dimensioning and safeguarding allows permanent
supply of energy needed for dependable output of the machine.
- Do not forget to persuade yourself before fork connection to the socket whether both switches on
the machine are switched off.
- Check if the electrical cables are not damaged, so that be touch with uncovered conductor, can not
occur any injury.
- Check regularly if the safety covers are correctly mounted and whether they are not damaged.
- When the covers are demaged, repair or replace them immediately for the new ones.
- Do not switch the machine on without covers.
- Do not touch rotary shafts by hands.
- In any circumstance, do not put hands to the needle space.

S100
1-5
Revised 10/2005
e-mail: [email protected] ; [email protected] ; website: www.amfreece.com
Phones: [phone] (Service), [phone] (Spare Parts); Fax: [phone]
A - INTRODUCTION
- Before changing the needle, switch off the operating switch (circuit breaker).
- In case when the operator will not work on the machine, disconnect the power supply by removing
the plug from the socket.
- Before cleaning or any maintenance work on the machine, disconnect the power supply by removing
the plug from the socket.
- Do not adjust the machine in any way, which could endanger its safety.
- Every part of the machine can be dangerous, if there is incorrect manipulation or faulty
maintenance with the machine That is why everybody, who will manipulate, maintain or operate
with this machine must be acquainted with informations included in this manual.
CAUTION!
- Perform all regular service as described by this manual.
- If there is any problem with power supply, turn off the mine power switch (circuit breaker).
- Do not remove, paint over, damage or any way change safety labels. If a safety labels are lost or
cannot be easily read, order the new one in our factory and place them on the original place.
- Long hair and loose clothing may be dangerous near any machinery.Always contain long hair and
avoid loose clothing, so that it cannot be caught by machinery and cause injury.
- Never use this machine while under the influence of drugs or alcohol.
- If anything seems to be operating incorrectly in the machine call for maintenance assistance
immediately.
- Be sure that there is adequate light for safe operation. A normal minimum light level is 750 Lux.