AMF REECE S100 Quick start guide

MODEL S-100
EYELET BUTTONHOLE MACHINE
PARTSAND SERVICE MANUAL
MACHINE SERIAL No.
PART NUMBER 97. 1700.1.004
AMF is trademark of AMF Group, Inc. 02/2006
This manual is valid fromthe machine serial No.:J173961

Warranty Registration Card
(Please Fax or Mail immediately after installation)
Note: All Warranty Claims Void, unless Registration Card on file at AMF Reece HQ
Machine model number:
(S101, S100, S104, S211, Decostitch, S4000 BH, etc)
Manufacturer‘s serial or production number:
Installation Site Information:
Customer‘s Name:
Customer‘s Mailing Address:
Customer‘s Telephone Number:
Supervising Mechanic‘s or Technician‘s Name:
Signature of Supervising Technician:
AMF Reece Technician‘s Name:
AMF Reece Technician‘s Signature:
Type of garment produced at this location?
Average Daily Production Expected from this machine?
(number of buttonholes, jackets sewn, pants produced, buttons sewn, etc)
Any special requirements required at this location?
What other AMF Reece Machines are at this location?
How can we serve you better?
Tovární 582, 796 25 Prostìjov, Czech Republic

LIMITEDWARRANTYON NEWAMFREECEEQUIPMENT
Warrantyprovisions:
A ninety (90) day limited service labor warranty to correct defects in installation, workmanship, or material without charge for
labor. This portion of the warranty applies to machines sold as ”installed” only.
A one (1) year limited material warranty on major component parts to replace materials with defects. Any new part believed
defective must be returned freight prepaid to AMF Reece, Inc. for inspection. If, upon inspection, the part or material is deter-
mined to be defective, AMF Reece, Inc. will replace it without charge to the customer for parts or material.
Service labor warranty period shall begin on the completed installation date. Material warranty shall begin on the date the
equipment is shipped from AMF Reece, Inc.
Exclusions:
Excludedfrombothservice laborwarranty andmaterial warrantyare: (1) Consumableparts whichwould benormally considered
replaceable in day-to-day operations. These include parts such as needles, knives, loopers and spreaders. (2) Normal adjustment
and routine maintenance. This is the sole responsibility of the customer. (3) Cleaning and lubrication of equipment. (4) Parts
found to be altered, broken or damaged due to neglect or improper installation or application. (5) Damage caused by the use of
non-Genuine AMF Reece parts. (6) Shipping or delivery charges.
There is no service labor warranty for machines sold as ”uninstalled”.
Equipment installed without the assistance of a certified technician (either anAMF Reece Employee, a Certified Contractor, or
that of anAuthorized Distributor) will have the limited material warranty only. Only the defective material will be covered. Any
charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the
customer’s responsibility.
NOOTHERWARRANTY,EXPRESSORIMPLIED,ASTODESCRIPTION,QUALITY,MERCHANTABILITY,andFITNESSFOR
APARTICULARPURPOSE,ORANYOTHERMATTERISGIVENBYSELLERORSELLER’SAGENTINCONNECTIONHERE-
WITH. UNDERNOCIRCUMSTANCESSHALLSELLERORSELLER’SAGENTBELIABLEFORLOSSOFPROFITSORANY
OTHERDIRECTORINDIRECTCOSTS,EXPENSES,LOSSESORDAMAGESARISINGOUTOFDEFECTSINORFAILUREOF
THEEQUIPMENTORANYPARTTHEREOF.
WHATTODOIFTHEREISAQUESTIONREGARDINGWARRANTY
If a machine is purchased through an authorizedAMF Reece, Inc. distributor, warranty questions should be first directed to that
distributor. However, the satisfaction and goodwill of our customers are of primary concern toAMF Reece, Inc. In the event that
a warranty matter is not handled to your satisfaction, please contact the appropriate AMF Reece office:
Europe/Africa/Americas
Prostejov, Czech Republic
Phone: (+420)582-309-275
Fax: (+420)582-360-608
e-mail: [email protected]
SouthwestAsia
Istanbul, Turkey
Phone: (+90)212-465-0707
Fax: (+90)212-465-0711
e-mail: [email protected]
SoutheastAsia
Kowloon, Hong Kong
Phone: (+852)2787-2273
Fax: (+852)2787-5642
e-mail: amfreece@netvigator.com

S100
1-9
Revised 10/2005
e - mail service @amfreece.cz, parts @amfreece.cz, website: www.amfreece.com
Phones: +420 582 309 146 (service), +420 582 309 286 (spare parts), Fax +420 582 360 606
A-INTRODUCTION
1.Introduction .......................................................................................................................... 1-1
2.Specifications........................................................................................................................ 1-2
3. Safetyofwork ...................................................................................................................... 1-3
4.Securityof the operator andmaintenance............................................................................... 1-4
5.Listof the safetylabelsanddevices ....................................................................................... 1-6
6.Positionof the labelsandthesafetydevices ........................................................................... 1-7
B - MACHINE INSTALLATION
1.Contentofthe shipping box ................................................................................................... 1-8
2.Accessories. ......................................................................................................................... 1-8
3.Machineunpacking andassembling ....................................................................................... 1-9
4.Adjustment of theT-Belt tension for sewing ......................................................................... 1-12
5.Adjustment of theleftT-belttension..................................................................................... 1-13
6.Threadstandinstallation. ....................................................................................................... 1-14
C - OPERATOR INSTRUCTIONS
1.Preparing toSew .................................................................................................................. 1-15
2.NeedleInstallation ................................................................................................................ 1-16
3.Threading ............................................................................................................................. 1-16
D- MACHINEADJUSTMENTS
1.Stitchesdensityadjustment .................................................................................................... 1-19
2.Adjustmentofthestitchesdensity in the eye ........................................................................... 1-22
3.Adjustment ofthe stitchesdensityincrossbar ........................................................................ 1-22
4.Lengthsofthesewing ............................................................................................................ 1-23
5.Changeof thebuttonholeshape- changeofthelateral cam .................................................... 1-24
6.Changeof the widthbite........................................................................................................ 1-25
7.Principlesofsewing............................................................................................................... 1-28
8.Bedplatealignment ............................................................................................................... 1-34
9.Testingthecamposition ........................................................................................................ 1-34
10.Turningmechanism .............................................................................................................. 1-35
11.Stoppingmechanism............................................................................................................ 1-37
12.Setting-upthemechanismforfabricclamping ..................................................................... 1-39
13.Clampplate spreading......................................................................................................... 1-40
14.Lengthsetting -upofthe second buttonholerow ................................................................. 1-41
15.Eye shape control ............................................................................................................... 1-41
16.Needle bar height................................................................................................................ 1-42
17.Clearance Betweenthe Looper andthe Needle ................................................................... 1-43
18.Spreaders adjustment.......................................................................................................... 1-44
19.Loopersmovement ............................................................................................................. 1-45
TABLE OF CONTENTS

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S100
Revised 10/ 2005
e - mail service @amfreece.cz, parts @amf reece.cz,website: www.amfreece.com
Phones: + 420 582 309 146 ( service), + 420 582 309 286 (spare parts), Fax : + 420 582 360 606
TABLE OF CONTENTS
20.Setting - upof the spreadersmovement ............................................................................... 1-48
21.Cuttingleverand anvil ......................................................................................................... 1-49
22.KnifeandCuttingSteelchange ............................................................................................ 1-50
23.Cuttingspacemodification................................................................................................... 1-52
24.Cut Beforeand CutAfter .................................................................................................... 1-53
25.Knifeadjustmentforupper thread trim................................................................................. 1-54
26.Threaddrawoffmechanism ................................................................................................ 1-56
E- ROUNDEYEADJUSTMENTS
1.Introduction .......................................................................................................................... 1-57
2.Differentpositionofthemachinemechanisms ......................................................................... 1-57
3.Stopmotion control .............................................................................................................. 1-58
4.RoundEyeMachineEyelet Diameter orCuttingSpaceChange.............................................. 1-59
5.Clampfeetusingforcorrectbuttonholesewing ...................................................................... 1-59
6.Adjustment of thesuppliedaccessories .................................................................................. 1-60
F - MACHINEADJUSTMENT - CROSS BAR
1.Introduction. ......................................................................................................................... 1-61
2.Differentpositionofthemachinemechanisms ......................................................................... 1-61
3.Cross bar relationshipto the firstandsecond rowofthe stitches............................................. 1-61
4.Device forsewingthecross bar ............................................................................................. 1-62
5.Readjustmentof thecross barmachine tomachinewithoutbar ............................................... 1-64
6.Readjustmentofthe crossbar machineto thefly barmachine ................................................. 1-64
7.Handfeeding ........................................................................................................................ 1-64
8.Cross bar length adjustment ................................................................................................. 1-65
9.Correction ofthecrossbar positioninaxisX ......................................................................... 1-66
10.Camassemblyinstallation .................................................................................................... 1-66
11. Changeofthemachine rotation ............................................................................................ 1-67
G - MACHINE MAINTENANCE
1.Cleaningand maintenancethemachine................................................................................... 1-68
2.Periodicmaintenance ............................................................................................................ 1-69
3.Machinelubrication ............................................................................................................... 1-70
4.Machinedisposal .................................................................................................................. 1-71
H - DOCUMENTATION
1.Electricaldiagrams ................................................................................................................ 1-72

S100
1-1
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
A - INTRODUCTION
1. INTRODUCTION
The S100-030/031/032(AF-CB/CA-RE) is a versatile two thread chain stitch sewing machine for
sewing buttonholes with possibility to insert the gimp. The regular eye, Cut Before / CutAfter, adjustable
flybar machine may be used for suits, jeans and a wide variety of sewing applications.
The S 100-052/053 (RE) is two threads, pertinently one thread machine, which is sewing round chain
stitch buttonhole. It is used for sewing decorative buttonholes, for example on the hoods or hats.
The S 100-060 (CRB) is two threads machine with chain stitch and opportunity insert the gimp for
sewing buttonholes with cross bar and flybar. It allows sewing by one chain thread stitch, which is suitable
for smaller highlighting of the stitches above the fabric (smaller plasticity).
The size of the buttonhole (with eye or without eye) and type of the buttonhole end (open end, flybar or
cross bar) are ensured by changeable cams.
The semiautomatic lubrication system uses drip oil wicks to lubricate the critical machine areas.
To prevent machine damage, it is possible to check the level of oil in the visibly placed oil sight gauge .
Machine models:
S100 - 030 /031/032 AF-CB/CA-RE
S100 - 030 for standard sewing
S100 - 031 for jeans sewing
S100 - 032 for textilie sewing
S100 - 052 RE (Small eye)
S100 - 053 RE (Large eye)
S100 - 060 CRB
Note:
AF - Adjustable Flybar
CB - Cutting Before
CA - Cutting After
CRB - Cross Bar
RE - Round Eye
All these machines have cut upper thread mechanisms.

1-2
S100
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Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
A - INTRODUCTION
2. SPECIFICATIONS
Machine Type S100 - 030 S100 - 033 S100 - 035 S100 - 036 S100 - 060 S100 - 052 S100 - 053
Description Eyelet buttonhole machine for sewing the
buttonholes with the cross bar and flybar
Buttonhole style
Sewing speed 1450 ± 5% stitches/min
13-32 mm
Stitch Density
Bite Range
Cord Trim - -
Eye Type 2.5; 3; 3.5; 4 3.5; 4; 5; 6; 7
Flybar Length
Flybar Density
Number of stitches in the eye
Cross Bar Length 4 - 8 mm
Cross Bar Density 6 - 16 stitches / cm
Clamp Foot Height
Maximum work thickness
Buttonhole Cutting Mode
Cutting Space
* Recommended threads
Operating Conditions
Air Pressure - -
Machine db Level
Machine Head Dimension
Machine Head Weight 66 kg
Table Dimension
Machine Weight 151 kg
Electrical Requirements 1NPE~60Hz 110V/TN/S ; 3NPE~60Hz 230V/TN/S ; 1NPE~50Hz 230V/TN/S ; 3NPE~50Hz 400V/TN/S
8 - 16 stitches/cm
64 kg (143 lb) 64 kg (143 lb)
780 mm (31") - height x 1100 mm (43") - length x 600 mm (23.6") - width
149 kg 149 kg
standard cutting after (CA), possible setting cutting before (CB)
standard 0.5 - 0.7 (minimum 0.1; maximum 1.4) -
Buttonhole Length 10 - 38 mm (0.4 - 1.5") without upper thread trimming,
10 - 32 mm (0.4 - 1.26") with upper thread trimming -
- -
-
- -
6-16 stitches /cm (15-41 stitches /inch)
without eye, 2.2 x 3.0 mm (0.086 x 0.118"); 3.2 x 5.0 mm (0.126 x 0.197")
max 6 mm (1/4")
600 mm (23.6") - height x 465 mm (18") - length x 530 mm (21") - width
02.0501.0.111 (1807 D Nm 100 - standard)
02.0503.3.113 (1807 D Nm 110-130 - thick fabric)
according to IEC 364-3, IEC 364-5-51 temperature from +5° to 40°C, relative air humidity from 30 to 80 %
from 75 to 81 dB at max. speed
5.6 bar (80 psi) -
Size 80,100,120
-
6 - 16 stitches / cm
10 mm (0.4")
standard 6 mm (possible range 3.0 - 7.0 mm)
Eyelet Buttonhole Machine Eyelet buttonhole machine for sewing
the regular eye buttonholes
Needle system
1768 ± 5% stitches/min 1768 ± 5% stitches/min
2 - 4 mm
yes -
8
8
8
* Note: If a customer uses thread size 100 and less, the manufacturer recommends to use the left looper 17.0069.4.019

S100
1-3
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
3. INSTRUCTION FOR SAFETY OF WORK
The sewing machine S -100 is designed and produced to be highly reliable. Special attention is given for
securing of the service simplicity and effective safety protection of the operators and machine maintenance.
The machine S -100 has safety appliance which protects operator but also machine and respects valid
safety and hygienic rules for usual technological using of the machine. These safety appliances include plug
of supply, operating switch (circuit breaker) and covers.
There are safety labels placed on the machine for warning for supplementary danger. Do not remove and
damage these labels. When the label is damaged, order the new one. The said precautions can not cover all
safety aspects that is why operator before using of the machine has to read and understand to this instruc-
tions. The mistakes will be eliminated during machine installation and during its own operation. Do not try
to put the machine into operation without reading all the machine instructions and until well understanding to
every function and progress.
There are three types of safety direction in these instructions:
DANGER! Possible loss of life.
WARNING! Possible serious injury or machine damage.
NOTICE! Possible injury or machine damage.
It is recommended to service workers fromAMF Reece oversaw to the installation and initial training of
mechanics and operators.
Strictly given safety program, which part is the direction for safety operation, is the most effective security of
the workers safety during the operating with the machine. The secure work with the machine is ensured by
the safety covers which are useful, if they are mounted and fixed correctly. The warning labels and service
must be done according to the instructions. Operators and service workers should wear safety goggles.
A - INTRODUCTION

1-4
S100
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
A - INTRODUCTION
4. INSTRUCTIONS FOR THE SECURITY OF THE OPERATOR AND
MAINTENANCE
When the machine is set to the working area, it is recommended to keep the minimal distance said in the
drawing.
DANGER!
- Before machine connection to the power make sure, whether all safety covers are mounted.
- If it is necessary to remove some safety covers, switch off the operating switch (circuit breaker) and
disconnect the machine by the fork of supply from the socket.
- Do not connect the machine to the power if some cover is removed.
WARNING!
- Remember the position of the operating switch (circuit breaker) so that is possible use it from the
arbitrary position.
- Make sure, whether supply of energy and its dimensioning and safeguarding allows permanent
supply of energy needed for dependable output of the machine.
- Do not forget to persuade yourself before fork connection to the socket whether both switches on
the machine are switched off.
- Check if the electrical cables are not damaged, so that be touch with uncovered conductor, can not
occur any injury.
- Check regularly if the safety covers are correctly mounted and whether they are not damaged.
- When the covers are demaged, repair or replace them immediately for the new ones.
- Do not switch the machine on without covers.
- Do not touch rotary shafts by hands.
- In any circumstance, do not put hands to the needle space.

S100
1-5
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
A - INTRODUCTION
- Before changing the needle, switch off the operating switch (circuit breaker).
- In case when the operator will not work on the machine, disconnect the power supply by removing
the plug from the socket.
- Before cleaning or any maintenance work on the machine, disconnect the power supply by removing
the plug from the socket.
- Do not adjust the machine in any way, which could endanger its safety.
- Every part of the machine can be dangerous, if there is incorrect manipulation or faulty
maintenance with the machine That is why everybody, who will manipulate, maintain or operate
with this machine must be acquainted with informations included in this manual.
CAUTION!
- Perform all regular service as described by this manual.
- If there is any problem with power supply, turn off the mine power switch (circuit breaker).
- Do not remove, paint over, damage or any way change safety labels. If a safety labels are lost or
cannot be easily read, order the new one in our factory and place them on the original place.
- Long hair and loose clothing may be dangerous near any machinery.Always contain long hair and
avoid loose clothing, so that it cannot be caught by machinery and cause injury.
- Never use this machine while under the influence of drugs or alcohol.
- If anything seems to be operating incorrectly in the machine call for maintenance assistance
immediately.
- Be sure that there is adequate light for safe operation. A normal minimum light level is 750 Lux.

1-6
S100
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
A - INTRODUCTION
5. LIST OF THE SAFETY LABELS AND DEVICES
0.45 - 0.50 MPa
Standard label.
Marking of the air pressure (just for S 100 - 033, S 100 - 035 and S 100 - 036).
Rotational direction (located on the right cover, left side of the rear cover, motor).
Warning by the cover removing (front cover of the frame, right cover of the drive, rear folding cover,
motor cover).
Label of the safety conductor clip.
Necessity of the safety goggles using (sewing head front part, above the needle).
External covers of the machine folding or dismantling by the tools.
Guard of the upper end of the needle bar.
Fixed guard of the needle area.
Folding transparent eye guard - in front of the needle area.
Axis of the tilting head located irregularly to the driving axis. This solution ensure withdrawing of the
belts from the driving pulleys for lifting of the head for cleaning and maintenance work . When the
motor is switched on, the mechanisms of the sewing head will not move.
Folding front cover, which precludes the fingers inserting between the moving working board and the
fixed frame.

S100
1-7
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
A - INTRODUCTION
6. POSITION OF THE LABELS AND THE SAFETY DEVICES
WARNING! When the machine works, it is not disabled to give the fingers to the space between the
machine table and machine head in marked place. When the working board moves, the clearance in this
place is about 50 mm. If fingers are accidentally put into this place, it can occur very serious injury.
Front cover of the frame and lock screw of the folding rear cover, which disable tilting of the rear cover, are
dismantled during transport. It is necessary to install these safety parts to the machine before the machine is
switched on.
CAUTION!If it is necessary to lift the head out of the home position, it is necessary to tilt the folding
front cover to the operator side, then put the head back. If this process is not kept, and the machine is
switched on, the cover will be damaged.
1
Locking
screw
4
3
Folding
rearcover
2
Bedplate
3
5
Frame
4
Frontcoveroftheframe
12
Table
9
10
12
6
8
Machinehead

1-8
S100
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
1. CONTENT OF THE SHIPPING BOX
1. Thedeliveryusuallycontains twoboxes.Onebox contains
thetableandwiring,second the head ofmachine.
2. Thebox contain also cartonwithaccessories and operation
instructionwithspare parts manualand thethreadstand Ê.
3. When unpackingthedelivery,followlabelswhichareonthe
cover.
CAUTION! Ifthe delivery wasdamagedduring the transport,informthe carrier.Checkthecontains of
thedeliverywithorder.Incasethattherearesomefaults,immediatelyinform
themanufacturer-latercomplainswillnotbetakenintoconsideration!
2. ACCESSORIES
Freeaccessoriesaresuppliedwiththemachine-the list is mentioned in thismanual.
S100 - 030 - accessories 030 (standard) - see 3-32 and it is possible to order 031, 032
S100 - 031- accessories 031 (jeans) - see 3-34 and it is possible to order 030, 032
S100 - 032- accessories 032 (textile) - see 3-36 and it is possible to order 030, 031
S100 - 052 - accessories Round Eye (Small) - see 3-52
S100 - 053 - accessories Round Eye (Large) - see 3-54
S100 - 060 - accessories CRB- see 3 - 67
Ê
B - MACHINE INSTALLATION

S100
1-9
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
B - MACHINE INSTALLATION
3. MACHINE UNPACKING AND ASSEMBLING
1. After unpacking it is necessary to put the table together according to the enclosed documentation.
Delivered table is standardly took apart. For connection of the table frame, use enclosed connecting
parts. For ensuring of the conductive connection among all metal parts of the table is necessary to put
fan washers under the one of the two neighboring screws.
WARNING!Integrity of the protective connection of the machine metal parts must be kept according
to the section DOCUMENTATION - Wiring diagrams.
CAUTION!The wiring assembly can perform only the person, who has an appropriate electrical
qualification.
2. After putting the table together and wiring the assembly - before motor cover mounting, install the
table to the given place. Its stability is ensured by the rear abutment, which is controlled by the
manual screw.
3. Before next assemblies of the machine, it is necessary to control if the motor turns in right direction, it
is marked Son drawing. The plug of supply, which is used as a main switch, put into the socket.
When the operational switch (circuit breaker) is switched on, activate the motor to run by the
foot pedal. Check the right rotational direction of the pulley according to the arrow placed on the
motor. Incorrect rotational direction of the electric motor can cause machine damage.
LEFT VIEW
Rotationaldirection
Motor
Operator

1-10
S100
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
B - MACHINE INSTALLATION
WARNING! It is commended to use original table, part number 04.90.17.0.xxx, for delivered machine.
If the user has to use another table, producer can not take the responsibility for possible troubles. In this
case it is necessary to use such equipment, which allows to reach on the left driving pulley for the machine
cycle max. 250 rev./min. and on the right pulley for sewing drive max 875 rev./min. Higher revolution can
cause serious machine damage! The socket for plug of power supply has to comply with requirements of
norm IEC 364-4-41.
4 . Insert tall rubber washers from the accessories to the four holes on the table board.
5 . When the head from the cover is taken out, clean the head from the preservative grease. To catch the
machine during the manipulation, use slots in front and back of the machine frame.
6 . The removed machine head place on the installed rubber washers and according to the drawing fix it
by the screws, washers and rubber washers to the table.
CAUTION!Do not take the machine head in the machine table!
Screws Washers Smallrubber
washersTallrubber
washers
Oilspool
Rubberwashers
Upperview

S100
1-11
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
B - MACHINE INSTALLATION
7 . Fold the rear covers and tilt the head in the frame, make rear screws accessible during the assembly.
Since some deliveries can have the covers partly dismantled, fix them to their place by using drawings
in parts manual. All safety covers must be assembled according to the section: INTRODUC
TION -Position of labels and safety equipment.
8 . Oil reservoir should be placed between installed tall rubber washers.
9 . The installation of the right driving belt (longer) is done by loosening the screw of the right cover and
its removal.
1 0 . If the left drive belt is not put on the upper pulley of the head (tilting the rear cover to have the access
to this belt), after loosening the inner screw of the frame, it is necessary to make adequate space
between the gear of the hand drive and the gear of the rear shaft by tilting the frame.
1 1 . After belt installation, tighten the frame inner screw again so that both gears fit in, use the
hand wheel.
If the belts are correctly mounted, they will not touch the covers or bedplate.
CAUTION!After installing the belts, install the motor cover. It is necessary to connect the cover,
machine head and motor by the protective circuit breaker.
1 2 . Before operating the machine, install the clip and the screw from the accessories on the rear
cover.
Folding
rearcover
Innerscrew
ofthe frame
Rear shaft gear
Handdrivegear
Frame

1-12
S100
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
B - MACHINE INSTALLATION
4. ADJUSTMENT OF THE T- BELT TENSION FOR SEWING
The driving belt is placed under the right side cover. After its dismantling, loosen the pulley screw and adjust
the V - belt pulley so that, so that during pushing on the front branch of the belt, there should be a sag about
25 mm (1”), as illustrated. Tighten the screw of the idler pulley.
For easy folding of the machine head, the pulley must be down with tilt min. 30° backwards.
Install the removed cover again.
Idlerpulley
Correctbeltdeflection

S100
1-13
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
B - MACHINE INSTLLATION
5. ADJUSTMENT OF THE LEFT T-BELT TENSION
1 . The access to the belt will be obtained after folding of the folding rear cover.
2 . Then adjust the idler pulley until 13 mm, (1/2”) of flex is obtained in the belt, as illustrated.
3 . Tighten the idler pulley locking screws.
4 . Install the motor covers and set the belt stud, which is fixed on the motor cover to the distance 3 mm,
(1/8”) below the pulley. This belt stud will prevent dropping of the belt when the machine head is
lifted.
5 . Install the removed covers again.
3mm,(1/8")
Idlerpulley
Motorcover
Beltstud
Idlerpulley
locking screw
13mm, (1/2")

1-14
S100
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
B - MACHINE INSTALLATION
6. THREAD STAND INSTALLATION
1 . Put the thread stand together
according to the drawing.
2 . Position of the locking ring
allows assembly of the thread stand
for various thickness of the table
top. Threaded end of the post
must not extend more that 1 mm
(1/32) through the locking nut .
3 . Adjust the ring , insert the washer
and the post into the hole
provided in the right rear of the
table top . Insert the washer
and tighten the nut .

S100
1-15
Revised 10/2005
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
C - OPERATOR INSTRUCTIONS
1. PREPARING TO SEW
1. Read through all safety instructions and ensure all
covers are installed.
2. Only Cord Trim - Check on the air pressure
regulator that pressure is in range 4.5 - 5 bars
(0.45 - 0.50 MPa), see note above the regulator.
3. Give oil to the manual oiling points and check the
correct oil quantity in oil level indicator.
4. Check the needle and gimp threads are correctly
threaded.
5. Before the first sewing, insert piece of fabric
similar to sewing work under the clamp feet.
6. Insert the input cable into socket and by switching
on of the operating switch (circuit breaker)
switch the motor on.
7. Drive of the machine is activated by the table foot
pedal
.
CAUTION!To make sure the machine is sewing
correctly, it is recommended to sew a few buttonholes on a
scrap piece of material before sewing on a quality garment.
8. Insert the material under the clamp feet.
9. To lower the clamp feet , move the lever
forward.
10. Press the starting lever , the clamp feet are
automatically lowered.After the buttonhole is sewn
and cut, the clamp feet are raised.
11. If the emergency stop button is pressed and held
during sewing, the clamp feet will not raise at the
end of the sewing cycle and it is possible to sew the
buttonhole again.
12. If it is necessary to interrupt the sewing cycle press
the stop lever . The machine will finish the cycle
without sewing and the clamp foot will raise. (if the
stop lever is pressed and then emergency stop is
pressed the machine will finish the cycle without
clamp raising. It is not valid for S 100 - CRB - see
section G 7.
13. To stop the machine immediately in any place of
sewing cycle, press foot pedal (by heel down the
sewing cycle is stopped, by toe the sewing cycle is
started.
14. To start the sewing cycle without sewing, lift the
lever and after the cycle is started, the machine
makes cycle without sewing.
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