AMF S-4000 Quick start guide

STRAIGHT BUTTONHOLE MACHINE
FOR IMITATION SLEEVE BUTTONHOLES
PARTS AND SERVICE MANUAL
MACHINE SERIAL No:
PART NUMBER 97.2433.3.001
MODEL S-4000 ISBH Omron
12 / 2020

LIMITED WARRANTY ON NEW AMF REECE EQUIPMENT
Warranty provisions:
A ninety (90) day limited service labor warranty to correct defects in installation, workmanship, or mate-
rial without charge for labor. This portion of the warranty applies to machines sold as ”installed” only.
A one (1) year limited material warranty on major component parts to replace materials with defects. Any
new part believed defective must be returned freight prepaid to AMF Reece, Inc. for inspection. If, upon
inspection, the part or material is determined to be defective, AMF Reece, Inc. will replace it without
charge to the customer for parts or material.
Service labor warranty period shall begin on the completed installation date. Material warranty shall be-
gin on the date the equipment is shipped from AMF Reece, Inc.
Exclusions:
Excluded from both service labor warranty and material warranty are: (1) Consumable parts which
would be normally considered replaceable in day-to-day operations. These include parts such as nee-
dles, knives, loopers and spreaders. (2) Normal adjustment and routine maintenance. This is the sole
responsibility of the customer. (3) Cleaning and lubrication of equipment. (4) Parts found to be altered,
broken or damaged due to neglect or improper installation or application. (5) Damage caused by the use
of non-Genuine AMF Reece parts. (6) Shipping or delivery charges.
There is no service labor warranty for machines sold as ”uninstalled”.
Equipment installed without the assistance of a certied technician (either an AMF Reece Employee,
a Certied Contractor, or that of an Authorized Distributor) will have the limited material warranty only.
Only the defective material will be covered. Any charges associated with the use of an AMF Reece
Technician or that of a Distributor to replace the defective part will be the customer’s responsibility.
NO OTHER WARRANTY, EXPRESS OR IMPLIED, AS TO DESCRIPTION, QUALITY, MERCHANTABIL-
ITY, and FITNESS FOR A PARTICULAR PURPOSE, OR ANY OTHER MATTER IS GIVEN BY SELLER
OR SELLER’S AGENT IN CONNECTION HEREWITH. UNDER NO CIRCUMSTANCES SHALL SELL-
ER OR SELLER’S AGENT BE LIABLE FOR LOSS OF PROFITS OR ANY OTHER DIRECT OR INDI-
RECT COSTS, EXPENSES, LOSSES OR DAMAGES ARISING OUT OF DEFECTS IN OR FAILURE
OF THE EQUIPMENT OR ANY PART THEREOF.
WHAT TO DO IF THERE IS A QUESTION REGARDING WARRANTY
If a machine is purchased through an authorized AMF Reece, Inc. distributor, warranty questions should
be rst directed to that distributor. However, the satisfaction and goodwill of our customers are of pri-
mary concern to AMF Reece, Inc. In the event that a warranty matter is not handled to your satisfaction,
please contact AMF Reece o󰀩ce:
AMF Reece - Cars s.r.o.
Tovární 837/9c
798 11 Prostejov
Czech Republic
e-mail: [email protected]

Released: 12/2021
E-mail: [email protected]
A - INTRODUCTION
1. BASIC INFORMATION ....................................................................................................................... 1
2. SAFETY DEVICE AND LABELS ........................................................................................................ 2
3. GENERAL MACHINE PARTS DESCRIPTIONS............................................................................... 3
4. SPECIFICATIONS............................................................................................................................... 4
5. TABLE TYPE ....................................................................................................................................... 5
6. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE.............................................. 6
7. SPECIAL ACCESSORIES.................................................................................................................. 7
B - MACHINE ASSEMBLY
1. CONTENT OF THE SHIPPING BOX................................................................................................. 9
2. ACCESSORIES................................................................................................................................... 9
3. POWER AND AIR CONNECTION ....................................................................................................11
4. HEAD PNEUMATIC .......................................................................................................................... 12
5. THREAD STAND INSTALLATION ................................................................................................... 13
C - PROPER APPLICATION
1. POWER UP / HOME POSITION ...................................................................................................... 14
2. NEEDLE INSTALLATION ................................................................................................................. 15
3. THREADING...................................................................................................................................... 16
D - MACHINE CONTROLS
1. PROGRESS OF SEWING................................................................................................................ 17
2. OPERATOR CONTROL PANEL PUSH BUTTONS AND SWITCHES ......................................... 18
3. THE PROGRAMING MENU STITCHING HEAD ............................................................................ 19
4. TESTS................................................................................................................................................ 21
5. PROGRAM VERSION ..................................................................................................................... 22
6. COUNTER RESET............................................................................................................................ 22
7. PARAMETER CHECKLIST .............................................................................................................. 23
E - MACHINE ADJUSTMENTS
1. MACHINE HOME POSITION ........................................................................................................... 24
2. MAIN CAM ADJUSTMENT............................................................................................................... 25
3. THE PRINCIPLES FOR THE MACHINE ADJUSTMENT............................................................... 25
4. NEEDLE BAR .................................................................................................................................... 26
5. BITE.................................................................................................................................................... 27
6. FEEDING ........................................................................................................................................... 29
7. SLIP CLUTCH ................................................................................................................................... 30
8. STITCH DENSITY............................................................................................................................. 30
9. ADJUSTMENT OF BARRING STITCHES ...................................................................................... 31
10. SPACE BETWEEN THE FIRST AND SECOND ROW OF STITCHES ......................................... 33
11. BUTTONHOLE LENGTH CHANGE................................................................................................. 34
12. LOOPER ADJUSTMENT .................................................................................................................. 35
13. THREAD DRAW-OFF ....................................................................................................................... 38
14. THREAD TENSION........................................................................................................................... 39
15. THREAD TRIMMING ........................................................................................................................ 41
16. MACHINE HEAD CLAMP FEET ADJUSTMENT ............................................................................ 42
17. ADJUSTMENT OF THE STOPPING SENSOR POSITION ........................................................... 43
18. CHANGING THE DRIVE BELT ........................................................................................................ 44
19. THE MAIN CAM CHANGE ............................................................................................................... 45
S-4000 ISBH Omron
TABLE OF CONTENTS

Released: 12/2021
E-mail: [email protected]
F - MACHINE MAINTENANCE
1. MACHINE CLEANING AND MAINTENANCE................................................................................. 46
2. PERIODIC MAINTENANCE ............................................................................................................. 48
3. LUBRICATION DIAGRAM ................................................................................................................ 49
4. MACHINE LUBRICATION ................................................................................................................ 50
5. MACHINE DISPOSAL....................................................................................................................... 52
G - PNEUMATIC DIAGRAM .................................................................................................................. 53
H - ELECTRICAL DIAGRAM................................................................................................................. 54
S-4000 ISBH Omron
TABLE OF CONTENTS

S-4000 ISBH Omron
Revised:12/2020
E-mail: [email protected] 1-1
A - INTRODUCTION
The sewing machine S 4000 ISBH is designed and produced to be very reliable. Important design goals have been
to provide a safe machine that is simple and in expensive to maintain.
The patented rotary needle bar shaft drive, a major benet, delivers longer needle bar life. The benets of lower
vibration and less noise, translate into less operator fatigue. Simple buttonhole length adjustment located outside
the machine, eliminates the need for tilt back, while the quick stop repair function delivers safety and makes repairs
easier.
Special electronic and mechanical safety devices protect the operator and the machine. There is a special power lock
out switch that permits the ma machine to be locked in the o󰀨 position so that it cannot be cycled accidentally. There
is an emergency o󰀨 switch. There is a low air pressure detector that will not permit machine operation if air pressure
is dangerously low.
There are safety-warning labels on the machine in all required special care. These must not be removed. If they are
lost replace them immediately.
You are the most important safety equipment of all. Be sure you understand the proper operation of the machine.
Never remove safety mechanism or labels. We have made every e󰀨ort to provide the safest possible machine, but
without complete knowledge of how this machine operates, and the use of proper care by the operator, this machine
can cause serous injury of death. That is why there are safety warnings throughout these instructions that cary one
of these messages.
DANGER! Possible loss of life.
WARNING! Possible serious injury or machine damage.
NOTICE! Possible injury or machine damage.
We recommend that service workers from AMF Reece oversee the installation and initial training of your mechanics
and operators. The most e󰀨ective safety precaution is a well-managed safety program. Be sure those who use
this machine are properly trained. Never disable safety equipment. Always wear safety goggles when operating or
servicing the machine.
1. BASIC INFORMATION

YEAR OF PRODUCTION
VOLTAGE
POWER OUTPUT
kW A
VHz
No.
CURRENT
AMF REECE, a.s. CZECH REPUBLIC
S-4000
5
17
15
5
25
11
24
6
4
27
2
10
6
S-4000 ISBH Omron
Revised:12/2020
E-mail: [email protected]
1-2
A - INTRODUCTION
2. SAFETY DEVICE AND LABELS
Electricity injury warning
Covers removed, possible injury
Wear eye protection
Grounding
Rotational direction
Standard label
Eye guard
Needle bar cover
Head cover
Fan cover
Manometer with pressure sensor
Machine head

26
12
18
16
20
21
1
14
19
9
7
8
23
22
13
S-4000 ISBH Omron
Revised:12/2020
E-mail: [email protected] 1-3
A - INTRODUCTION
3. GENERAL MACHINE PARTS DESCRIPTIONS
Table
Control box
Hand wheel
EMERGENCY STOP button
Motor
Table top
Thread stand
Control panel
Main switch
Foot pedal
Clamps Up / Down
Air pressure regulator
Air pressure adjustment knob
Halogen lamp
Rest pin

S-4000 ISBH Omron
Revised:12/2020
E-mail: [email protected]
1-4
Machine type S 4000 ISBH
Description electronic controlled chain stitch straight buttonhole machine for sewing imi-
taion buttonholes on cu󰀨 Wiggins
Sewing speed 1500-3800 stitches/min (500 - 1900 rev/min of the drive shaft)
Buttonhole length 15.8 - 25 mm (5/8" - 1")
Stitch density 4 - 12 stitches/cm (10 - 30 spi)
Type of the buttonhole single thread chain stitch without center cutting
Machine clamp foot height 12.7 mm (1/2")
Maximum work thickness to 4 mm (5/32")
Bite range 1.6 - 2.3 (1/16" - 3/32")
Distance between the rst and
the second row of stitches
0 - 0.9 mm
Recommended thread thread size 80, 100, 120
Needle system Needle 750 SC 90/14 (it is possible to order 80/12)
Lubrication semi-automatic
Operating Conditions according to IEC 364-3, IEC 364-5-51 temperature from +5°C to 40°C, rela-
tive air humidity from 30 to 80 %
Air pressure 0.55 MPa (80 PSI)
Machine db level Laeg = 74dB; LWA = 87dB; LpC, peak = 103dB
Machine head dimension 340 mm (height) x 470 (width) x 250 mm (length)
Machine head weight 62 kg
Table Dimension 700 mm (height) x 600 mm (width) x 1100 mm (length)
Electrical Requirements 1NPE~60Hz 230V/TN-S (according to EN 60204-1)
1NPE~50Hz 230V/TN-S (according to EN 60204-1)
Line Circuit Breaker 10A characteristic C (according to EN 60947-2)
16A characteristic B (according to EN 60947-2)
A - INTRODUCTION
4. SPECIFICATIONS