amiad Filtomat M100 Manual

M104CL 910101-000859 / 06.2019 Page 1 of 24
AMIAD Water Systems Ltd.
Filtomat M100
Model: M104CL
Serial number:
Order number:
Catalogue number:
Filtration degree:
Tested by:
Installation, Operation and
Maintenance Instructions
Ref: 910101-000859 / 09.2020
Original Instructions

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AMIAD Water Systems Ltd.
Filtomat M104CL - Electronically-Controlled
This document is the user-manual of the Filtomat M100 Electronic Controller Series. It describes the installation, the
operation and the maintenance procedures of the M104CL filter.
Disclaimer:
Copyright © 2018 Amiad Water Systems Ltd. All rights reserved.
The contents of this document, including without limitation all information and materials, images, illustrations, data, drawings, names and any other
such materials that appear in this document are the sole property of Amiad Water Systems Ltd., including any intellectual property rights, whether
registered or not, and all know-how contained or embodied therein. Amiad may alter, remove or change the Content without any further notice. You
may not reproduce, copy, modify, create derivative works from, sell or participate in any sale of, or exploit in any way, in whole or in part, any of this
document or its content.
The confidential nature of and/or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file.If you received this file
in error, please notify Amiad immediately at [e-mail].
This document does not replace any certified drawing, procedure or information provided by Amiad in reference to a specific customer, site or
project.
Amiad assumes that all users understand risks involved within this file and/or its attached materials.This document is given in good faith and is not
intended to impose any obligation to Amiad. While every effort has been made to ensure the information in this manual is accurate and complete, we
would appreciate if you can bring any errors or omissions to the knowledge of Amiad or consult Amiad experts or its authorized representatives if you
have any questions.
Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel Tel: [phone] | Fax: [phone] Email: [email protected]om

M104CL 910101-000859 / 09.2020 Page 3 of 24
TABLE OF CONTENTS
Specifications............................................................................................................................................4
Safety Instructions ....................................................................................................................................5
General Safety Instructions ...................................................................................................................5
Installation.............................................................................................................................................5
Commissioning ......................................................................................................................................6
Operation and Control ..........................................................................................................................6
Maintenance..........................................................................................................................................7
Dimensional Drawing................................................................................................................................8
Introduction..............................................................................................................................................9
General Description...............................................................................................................................9
Self-Cleaning Cycle ..............................................................................................................................10
Installation ..............................................................................................................................................11
Design Recommendations...................................................................................................................11
Preparations for Installation................................................................................................................11
Installation Procedure .........................................................................................................................11
IMPORTANT!! ......................................................................................................................................11
Preparations............................................................................................................................................12
Getting Started .......................................................................................................................................12
First operation of filter ........................................................................................................................12
Maintenance...........................................................................................................................................13
Checking the Filter...............................................................................................................................13
Winterization.......................................................................................................................................13
Servicing..................................................................................................................................................14
Draining the Filter ...................................................................................................................................14
Removing and Installing the Screen....................................................................................................14
Servicing the Suction Scanner .............................................................................................................16
Servicing the Piston .............................................................................................................................18
Parts Schedule M100 (#1 & #2) ..............................................................................................................19
Parts Drawing #1.....................................................................................................................................20
Parts Drawing #2.....................................................................................................................................21
Parts Drawing #3.....................................................................................................................................22
Amiad Limited Warranty ........................................................................................................................23
With any inquiry please quote the Filter Serial Number, located on the filter housing.

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Specifications
General
Maximum flow rate
100 (m3/h) - 440 (USgpm)
Consult manufacturer for optimum flow.
Min. working pressure
2.0 (bar) 30 (psi)
Or lower if pressure is increased for flushing.
Max. working pressure
8 (bar) 115 (psi)
Filtration
area
Total Filtration
area
3000 (cm2)465 (in2)
Net Filtration area
2,250 (cm2)349 (in2)
Inlet/Outlet diameter
100 (mm) 4"
Flange standards as per request.
Max. working temperature
550C; 1300F
Weight (Empty)
50 kg 110 lb
Flush data
Exhaust valve
40 (mm) 11/2"
Flushing cycle time
10 seconds
Depending on the working pressure
Wasted water per cycle
28 (liters) 7.3 (US gallon)
at 2 (bar) 30 (psi)
Minimum flow for flushing
20 (m3/h) 88 (USgpm)
at 2 (bar) 30 (psi)
Flush criteria
Differential pressure of 0.5 bar; 7 psi and manual operation
Construction materials
Filter housing
Epoxy-coated carbon steel 37-2 (St. St. 316 available on request)
Filter lid
Epoxy-coated carbon steel 37-2 (stainless steel 316L on request) high density
polypropylene
Coarse screen
Reinforced nylon
Fine screen
Stainless Steel 316, molded plastic support structure
Cleaning mechanism
PVC and Stainless Steel 316L
Motor assembly
Reinforced nylon, brass, stainless steel
Control tubing
Polyethylene
Seals
BUNA-N
Control
Brass, Stainless Steel 316, PVC, Acetal
Filtration degrees available
Type
Molded screen
Micron
500
300
200
130
100
80
mm
0.5
0.3
0.2
0.13
0.1
0.08

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Safety Instructions
General Safety Instructions
Amiad filtration products always operate as components in a larger system. It is essential for the system designers, installers and
operators to comply with all the relevant safety standards.
Prior to installation, operation, maintenance or any other type of action carried out on the filter, read carefully the safety,
installation and operation instructions.
During installation, operation or maintenance of the filter all conventional safety instructions should be observed in order to
avoid danger to the workers, the public or to property in the vicinity.
Please note: The filter enters into a flushing mode automatically, without prior warning.
No change or modification to the equipment is permitted without a written notification given in advance by the manufacturer or
by its representative, on the manufacturer’s behalf.
Always observe standard safety instructions and good engineering practices whilst working in the filter’s vicinity.
Use the filter only for its intended use as designed by Amiad, any misuse of the filter may lead to undesired damage and may
affect your warranty coverage. Please consult with Amiad prior to any non-regular use of this equipment.
Installation
General
Install the filter according to the detailed Installation Instructions provided with the filter by the manufacturer and according to
the description given in this manual.
Make sure to leave enough clearance so as to enable easy access for future treatments and safe maintenance operations.
The user should arrange suitable lighting at the area of the filter to enable good visibility and safe maintenance.
The user should arrange suitable platforms, ladders and safety barriers to enable easy and safe access to the filter without
climbing on pipes and other equipment. The user should verify that any platform, barrier, ladder or other such equipment is built,
installed and used in accordance with the relevant local authorized standards.
Check and re-tighten all bolts during commissioning and after the first week of operation.
Use only appropriate standard tools and equipment operated by qualified operators when installing, operating and maintaining
the filter.
When installation is required in hazardous environment sites, underground or high above ground, make sure that the site design
and the auxiliary equipment are appropriate and that installation procedures are carried out in accordance with the relevant
standards and regulations.
Ensure walking areas about the installation are slip free when wet.
Shipment and transporting
Shipping and transporting the filter must be done in a safe and stable manner and in accordance with the relevant standards and
regulations.
For shipping, lifting and positioning the filter, use only approved lifting equipment and authorized employees and contractors.
Electricity
Electric wiring should be performed by an authorized electrician only, using standardized and approved components.
Install a lockable main power cut-off switch close to the control panel.
If due to site constraints, the control panel is installed without a clear line-of sight of the filter, an additional lockable power
disconnect cut-off switch should be installed near each filter unit.
Installation of the filter should be performed so as to avoid direct water splashing on the electrical components or on the control
panel.

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Pneumatics
Install a lockable main cut-off switch, featured with a pressure release mechanism, on the compressed air supply line close to
the control panel.
If the control panel is installed far away and there is no eye contact with the filter, a lockable compressed air cut-off switch,
featured with a pressure release mechanism, should be installed near each filter unit.
The user should make sure that the compressed air supplied to the filter never exceeds the maximum designated pressure for
this filter. An air-pressure reduction valve should be installed on the compressed air supply line upstream of the filter’s pneumatic
inlet port.
Hydraulics
Extra safety devices should be installed on hot water applications to avoid skin burn danger.
The user should install a manual Water Cut-off Valve next to the filter’s inlet port.
In cases where the downstream piping network downstream of the filter is pressurized an additional manual Water Cut-off Valve
should be installed next to the filter outlet port.
The user should make sure that the system includes a Pressure Release / Drainage Valve to enable release of residual pressure
prior to any maintenance procedure performed on the filter.
The user should make sure that the filter is never exposed to water pressure exceeding the maximum designated pressure for this
filter, if needed a Pressure Reduction Valve should be installed upstream of the filter’s water inlet port.
Please note that the maximum working pressure indicated at the filter’s specifications table includes the pressure caused by fluid
hammer and pressure surge effects.
Civil Engineering
Make sure that the filter installation is done by Amiad qualified technicians.
Make sure that any civil engineering work at the installation site such as construction, lifting, welding, etc. is done by qualified
workers / technicians / contractors and in accordance with the relevant local standards.
While using lifting equipment, make sure that the filter or the lifted part is chained securely and in
a safe manner.
Do not leave lifted equipment if there is no necessity. Avoid working below lifted equipment.
Wear a safety helmet while using lifting equipment.
Make sure that the flooring is sloped for drainage and to avoid accumulation of liquids.
Commissioning
Read carefully the Commissioning and the First Start-up Operation instructions prior to any attempt to operate the filter.
In order to achieve maximum performance and smooth operation of the filter it is crucial to perform the Startup and First
Operation procedures exactly as described in this manual.
Commissioning the filter should be done by an authorized Amiad technician, do not attempt to commission the filter
unaccompanied since this may lead to undesired damage and may affect your warranty coverage.
Operation and Control
Do not operate the filter before reading carefully and being familiar with its operation instructions.
Observe the safety stickers on the filter and never perform any operation contradicting the instructions given.
Never operate or use the filter for purposes other than its original design and operational envelope.

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Maintenance
Before any maintenance or non-regular operation please read the following:
Servicing the filter should be done only by technicians authorized by Amiad.
Disconnect the filter from the power supply and lock the Main Power Switch.
Disconnect the compressed air supply, release the residual pressure and lock the Pneumatics Main Valve.
Disconnect the filter from the water system by closing and securing the Manual Inlet Valve. In cases where the downstream
piping network is pressurized, close and secure the Manual Outlet Valve also.
Release the residual water pressure by opening the Pressure Release / Drainage Valve.
Empty the filter by opening the Drainage Valve.
In hot water systems wait till the filter components cool off to a safe temperature.
Place warning signs around the work area as required by the local standards and procedures.
Inspect the filter’s safety stickers and replace any damaged or faded sticker.
Mechanical
When working on the filter use only appropriate standard tools.
Always open and close valves slowly and gradually.
Remove grease and fat material residues in order to avoid slipping.
Before disconnecting the filter from the water supply, electricity and pneumatics and before releasing the filter’s residual
pressure do NOT:
oloosen or unscrew bolts
oremove any protection cover
oopen any service port flange
Avoid splashing and water leakage so as to minimize slippage, electrification or damage to the equipment, caused by moisture.
While using lifting equipment, make sure that the filter or the lifted part is chained securely and in
a safe manner.
Do not leave lifted equipment if there is no necessity. Avoid working below lifted equipment.
Wear a safety helmet, goggles, gloves, and any other personal safety equipment required by the local standards and regulations.
Human entry into a filter must be done in accordance with the relevant local safety instructions, standards and regulations for
working in hazardous environment.
Manual cleaning of filter media using high water pressure or steam should be performed in accordance with the cleaning system
instructions, the local standards and regulations and without endangering the operator or the vicinity
Manual cleaning of filter element using acid or other chemical agents should be performed in accordance with the relevant
material safety instructions, the local standards and regulations and without endangering the operator or his vicinity.
Before returning to regular operation
Re-assemble any protection covers or protection mechanisms removed during service or maintenance operations.
Make sure that all the tools, ladders, lifting devices, etc. used during the maintenance procedures are taken away from the filter
area and stored
In order to return the filter to regular operation, follow the First Start-up Operation instructions as detailed in your user manual.
For filters used in potable water systems it is required to disinfect the filter according to the local water authority standards and
regulations before putting it back to service.

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Dimensional Drawing

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Introduction
The FILTOMAT M100 is a sophisticated, yet easy-to-operate automatic filter, with a self-cleaning mechanism driven by
a hydraulic turbine. The FILTOMAT M100 is designed to work with various types of screens with filtration degrees from
500 to 80 micron, and is available in 3" and 4" inlet/outlet diameter.
The FILTOMAT M100 filters are configured to meet your specific needs according to flow rates and water quality. These
filters can be installed as stand-alone units for low flow rates, or assembled in a group on a manifold when high flow
rates and/or a large screen area are required. The filters are delivered fully assembled, requiring a simple connection to
the inlet and outlet and to the exhaust.
General Description
Water enters the filter through the inlet pipe and passes through a coarse screen which is designed to protect the
cleaning mechanism from large dirt particles. It should not accumulate large quantities of suspended solids and is not
cleaned automatically. The water then flows through a fine screen that filters out the smaller particles. Clean water
then flows from the filter through the outlet. The particles form a "filtration cake" which accumulates on the fine screen
surface. The cake build-up increases the pressure differential across the fine screen, and at a pre-set value of 0.5 bar
(7psi) the automatic self-cleaning cycle begins. Suction nozzles sweep across the surface of the fine screen pulling
debris off and expelling it out of the exhaust valve.
This innovative self-cleaning process, utilizes the backflush technique to effectively remove the dirt particles from the
fine screen, and provide an uninterrupted downstream flow during the self-cleaning cycle.

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Self-Cleaning Cycle
The automatic self-cleaning cycle described below takes several seconds and does not interrupt the supply of process
water.
Water flows from the inlet through the coarse and fine screens to the outlet. At a pre-set pressure differential (0.5 bar;
7 psi), the rinse controller opens the exhaust valve. The pressure in the rotor chamber drops, releasing a strong
backflush stream that flows through the nozzles and then out the exhaust.
The drop in pressure and corresponding release of the back flush stream creates a suction at the nozzle tips. This effect
actuates spot cleaning directly in front of the openings of each nozzle on the inner surface of the fine screen.
Backflush water flows through the collector pipe, via the rotor to the exhaust valve forcing the dirt collector assembly
to spin. The first backflush stroke begins when the pressure-drop in the rotor chamber permits the suction scanner
assembly to move upward.
When the first stroke is completed, the exhaust valve closes and after a very short interval the rinse controller activates
the second backflush stroke (downward). The dirt collector assembly moves downward returning to its original
position.
The two stroke helical movement of the dirt collector assembly as described ensures that the nozzles sweep the entire
inner surface of the fine screen.
This self-cleaning process takes approx. 10 seconds, depending on the operating pressure.

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Installation
Read these instructions carefully before installing and operating the filter.
Design Recommendations
If a prolonged pipeline fill time causes a temporary high flow and low pressure condition, it is recommended that
you install a pressure sustaining valve downstream of the filter. The pressure-sustaining valve will ensure a
controlled fill-up of the line.
The upstream pressure source should not drop below 2 bar (30 psi) during the rinse cycle. If this cannot be ensured,
consult the manufacturer.
If continued water delivery is essential even during “down time” maintenance periods, it is recommended that a
manual or automatic by-pass be installed, and that isolating valves be installed up and downstream of each filter
unit for isolation purposes.
Avoid placing the drainage pipe on a rising slope to minimize backpressure.
Secure the open end of the drain pipe to prevent movement during the rinse cycle.
It is recommended to install a mechanical non-return valve downstream of the filter.
It is recommended to install a pressure gauge on the three-way valve.
Check that there is sufficient space to remove the cover assembly and the screen from the filter for
troubleshooting.
Preparations for Installation
Ensure suitable lighting at the area of the filter to enable good visibility and safe maintenance.
Arrange suitable platforms and safety barriers to enable easy, safe access to the filter.
It is recommended to install a mechanical non-return valve downstream of the filter to prevent backflow damage to
the screen.
Allow a convenient approach and enough space for dismantling and maintenance.
Installation Procedure
Ensure the direction of flow according to the arrows marked on the filter housing.
1. Connect a minimum of 2" (50mm) pipe to the exhaust valve. The exhaust pipe should be designed so that it creates
minimal resistance to flow of 20m3/h (88USgpm). Water should be allowed to flow to atmosphere freely from the
exhaust pipe.
2. Connect a minimum of 1" (25mm) flexible tube to the rinse controller drain port. Ensure this drain line is open to
atmosphere.
IMPORTANT!!
Prevent static back pressure or reverse flow through the filter.
Install a manual or a hydraulic valve downstream of the filter.
NOTE: The filter may enter flush mode automatically, without prior warning.

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Preparations
Before using the filter for the first time, go through the following check-list carefully. No special training is required to
carry out these activities.
Check that the upstream pressure at the filter inlet is more than 2 bar (30 psi) during the flushing cycle.
Check that the filter is mounted in the correct flow direction.
Check that all the control tubes are connected properly and that all connections are tight.
Check that the three-way mini-valve is turned to the automatic position. The arrow on the knob should point to
AUTO.
The nominal diameter of the drainpipe should be 2" (50 mm), in order not to restrict the drain line.
Shut the upstream and downstream isolation valves.
Check that there is sufficient space to remove the cover assembly and the screen from the filter for
troubleshooting.
Getting Started
First operation of filter
After completing the preparation check-list above, perform the following steps:
1. Slowly open the isolating valve at the filter inlet. Water will flow into the filter.
2. Check for leaks and repair if necessary.
3. Check that the minimum inlet pressure remains 2 bar (30 psi) or higher.
4. Slowly open the isolating valve at the outlet of the filter.
5. If there is a by-pass valve, close it slowly.
6. Ensure the flow through the filter does not exceed the filters published maximum flow rate.
7. Start a manual flush by turning the three-way valve to the OPEN position for a few seconds, and then turn it back to
AUTO.
8. During the self-cleaning cycle, check the pressure at the filter inlet and in the rotor chamber.
NOTE: The minimum pressure in the rotor chamber should be 1.5 bar lower than the inlet pressure.

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Maintenance
NOTE: Depressurize the filter before maintenance (close inlet, and then outlet valve).
Checking the Filter
1. Remove the filter cover by unscrewing the fastening nuts.
2. Extract the fine screen and clean if necessary. Cleaning may be performed by hosing the screen from outside-in,
and/or with a nylon brush.
3. Check the coarse screen and clean if necessary.
4. Check the O-rings of the fine screen and apply grease, if necessary.
5. Reassemble the fine screen.
NOTE: Check that the dirt collector shaft is properly aligned in the bearing.
6. Return the cover and fasten the nuts.
7. Perform First Operation of Filter as on page 10.
Winterization
Filter operations should be suspended in climates where the filter is exposed to freezing temperatures.
1. Check that the outlet isolating valve is closed
and perform two manual rinses.
2. Close the inlet valve to the filter and release the
pressure.
3. Mark the tubes that are linked to the ADI-P
controller and disconnect it from the
controller for the duration of the winter
season.
4. Remove the following items from the filter and
store in a dry place:
a. Top lid assembly
b. Coarse and fine screen assembly
5. Apply grease to the O-rings of the fine screen
before storing.
At the beginning of the operation season, reassemble the filter elements and check Preparations (on page 10) and First
Operation of Filter (page 10).

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Servicing
NOTE: Depressurize the filter before maintenance (close inlet, and then outlet valve).
Draining the Filter
1. Close the inlet valve
2. Close the outlet valve.
3. Open the drain valve to release pressure. To avoid water draining onto the area around the filter, install a drain hose
onto the drain valve.
Removing and Installing the Screen
1. Drain the filter.
2. Remove the filter cover nuts and the cover.
Removing the Cover

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3. Using the special tool, pull the screen out of the housing. (CAT. NO. 001121-710103 - TOOL EXTRACTOR
M100 S/ST304 F/FINE SCREEN)
Removing the Screen
4. Reinstall by lubricating O-ring seals with silicone grease and pushing the filter screen into the housing. The screen
assembly should be slightly below the surface of the housing as in the figure below.
Screen Seated Properly

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Remove bolts
and nuts to
replace nozzle
Servicing the Suction Scanner
1. Open the filter housing as described previously.
2. To replace a nozzle, remove the two bolts and nuts holding the nozzle and install a new nozzle, noting that the inlet of
the nozzle is aligned over the outlet hole of the suction scanner tube.
Suction Scanner
3. To replace the valve, remove the Phillips screws holding the suction scanner assembly, and remove the assembly from
the housing.
4. Remove the turbine and valve assembly from the suction scanner.
5. The assembly is held together by a screw and special nut.
Valve and Turbine Assembly
(shown with Allen wrench)

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6. Take care that rubber seals and valve parts face the correct direction when assembling.
Valve Parts Disassembled
7. Notice the position of the large housing cover gasket. The conical surface faces the other half of the housing.
Housing Gasket
Conical surface

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Servicing the Piston
1. Remove the nuts holding the piston housing, and carefully open the housing so that the spring doesn’t jump out.
Piston Housing Open
2. Note the directions the parts face before reassembling.
Piston Assembly

M104CL 910101-000859 / 09.2020 Page 19 of 24
Parts Schedule M100 (#1 & #2)
NO.
CAT. NO.
DESCRIPTION
QTY.
MATERIAL
1
710105-xxxxxx
M104CL HOUSING 4" ON-LINE PKPK 5010 ST.37-2 POLYESTER
1
ST.37-2
2 700101-002018 MOLDED WEAVEWIRE SCREEN S/ST316L 3000SQ.CM 200MIC M100 NBR SEALS 1 Various
2.1 770102-000217 DOWTY O-RING SEAL 674 ID=208.92MM TH=6.99MM NBR 55 SHORE NO FLASH 1 NBR
3
770104-000156
HYDRAULIC SEAL NATURAL 55 SHORE LID M102-104
1
NBR
4
760101-000508
PHILLIPS FLAT TAPPING SCREW NO.8 3/4" S/ST316 ASME B18.6.4 TYPE-AB
4
S/ST 316
5
700190-005075
DIRT COLLECTOR ASSEMBLY 8 NOZZLE M104CL + ROTOR AND PARTS
1
VARIOUS
6 700190-001727 COVER ASSY (M102C)/3C(L)/4C 1 Various
7
760104-000081
STUD BOLT 1/2" UNC 92MM S/ST304
1
S/ST 304
8
760104-000082
STUD BOLT 1/2" UNC 100MM S/ST304
3
S/ST 304
9
760104-000084
STUD BOLT 1/2" UNC 108MM S/ST304
4
S/ST 304
10 760103-000068 FLAT WASHER 1/2" SPECIAL C/ST ZINC PLATED THK3MM 8 ST.37-2
11
760102-000096
HEX JAM NUT 1/2"UNC S/ST304 B18.2.2
1
S/ST 304
12
760102-000052
HEX NUT 1/2"UNC C/ST ZINC PLATED B18.2.2
7
Z.PLATED C/ST
13
780101-000932
NIPPLE 1 1/2"X105MM BSP M PVC
1
PVC
14 760105-000036 RIVET BLIND 3X6MM S/ST316 DIN7337 1 S/ST 316
15
900103-000001
NAMEPLATE ENGLISH ALUMINIUM FILTOMAT SELF-CLEANING FILTERS CE
1
Aluminum
16
700190-005810
ADI-P DC 1 BACSOL 12VDC 2W LATCH 8MM TEFFEN M102/3/4 C/CL ASSY
1
VARIOUS
17
720501-000229
L-CONNECTOR 1/4"M X8MM BSPT ACETAL BLACK-BLUE TEFEN
3
NYLON
18 720501-000190 PLUG 1/4"M BSPT PA66 BLUE TEFEN 2 PVC
19
720501-000218
L-CONNECTOR 1/4"F X1/4"M BSPT BRASS/NICKEL PLATED AIGNEP
1
Nickel
20
710101-001309
PISTON NOZZLE 1.5 MM PP GREEN
1
PP
21
720502-000017
CONTROL TUBE 8MM LDPE BLACK W/GREEN STRIPE TEFFEN
1.5
PA

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Parts Drawing #1