Amigo TRAVELMATE III Quick start guide

TRAVELMATE™ III
Owner Operational Manual
Serial Number: Purchase Date:
Read This Manual Before Operating

SAfETy fIRST
For your convenience and understanding, signal words are defined below:
WARNING IS USED TO INDICATE THE PRESENCE OF A HAZARD, WHICH CAN CAUSE SEVERE
PERSONAL INJURY, DEATH OR SUBSTANTIAL PROPERTY DAMAGE IF THE WARNING IS IGNORED.
CAUTION IS USED TO INDICATE THE PRESENCE OF A HAZARD WHICH WILL OR CAN CAUSE
MINOR PERSONAL INJURY OR PROPERTY DAMAGE IF THE WARNING IS IGNORED.
Safety Recommendations
Use the following guidelines for the safe operation and use of your Amigo. Should you have any questions about the
safe operation of your vehicle, please contact AMI or your Amigo dealer. If you are in doubt about your ability to
operate your Amigo, consult your personal physician.
DO
  
  
  
  
  
  
  
  
  
The federal standard for wheelchair ramps is one inch (2.5 cm) rise per foot (30 cm) = 5 degrees or 8% grade.
  
  
  
  
TURNING THE SWITCH OFF WHILE IN MOTION WILL BRING THE AMIGO TO A CONTROLLED STOP.
DO NOT
  
result in personal injury and damage to your Amigo. Amigo Company will not be responsible for injuries
and/or property damage resulting from failure to observe weight limitations.
  
  
  
  
  
  


limitations. Amigo Power Operated Vehicles (POVs)

operation and maneuverability. Ever since our first

comfort, freedom and satisfaction to our many
thousands of customers.

for choosing Amigo. Our business will provide you
with personalized and innovative electric mobility
products and customer satisfaction, today and in
the future.
Sincerely,
Amigo Mobility International, Inc. (AMI)
Welcome to the Amigo family of active and independent
people. For thousands of individuals around the world,
Amigo provides the opportunity to enjoy life more fully.
We are confident that the following instructions and helpful
hints will make your Amigo an extremely useful and reliable
“friend.” Because we are concerned about your health and
safety, please read this manual carefully before operating
your vehicle. After learning to use your Amigo properly, you
will discover a world of enjoyment and independence.
Please return your warranty card to be placed on our
e-mailing list for Friendly Wheels. Friendly Wheels, e-mailed
monthly, is about owners participating in life. It also keeps
you informed about new products, accessories, helpful hints
and service tips!
Amigo Mobility International, Inc. (AMI) disclaims any
responsibility for personal injury or property damage from
the improper or unsafe use of its products.
TABLE OF CONTENTS
Safety First 3-4
Location of Controls 4
Identification of Parts 4
Folding/Unfolding Your Amigo 5
 
 
 
Battery Information &
 
 
 
 
 
 
 
 
 
www.myamigo.com 3
Improving Lives Through Mobility®

  
  
  
  
   
shower or leaving it uncovered in heavy rain.
AMI is not responsible for any damage or injury incurred due to the improper or unsafe use of the POV. AMI specifically disclaims
responsibility for any bodily injury or property damage that may occur during any use, which does not comply with applicable federal,
state or local laws or ordinances.
LocATIon of conTRoLS
Twist Grip Handle
A. Throttle

C. Battery Gauge
D. Reverse Indicator Light
E. Forward/Reverse Switch
F. Horn
foLdIng/UnfoLdIng yoUR AMIgo
Folding
IMPoRTAnT- Remove key before folding Amigo!
1. 
2. 
3. 
Then lower handle the rest of the way.
4. 
in order to position rod above handle grooves, slightly lift handle up and over in to place (see Figure 3).
Unfolding
1. Push down on handle to release latch (see Figure 4).
2. 
3. Pull up seat using seat bottom and move to desired position (see Figure 5).
4. 
IdEnTIfIcATIon
of PARTS
  
2. Tiller
3. Hub Motor
4. Rear Wheels
5. Platform
  
  
8. Seat Adjustment Handle
  
 
 
A
c
7
9
10
1
2
3
4
6
5
8
7
10
9

Figure 4 Figure 5
Figure 2 Figure 3
www.myamigo.com 54 
11
Watch a video on how to fold/unfold the TravelMate III
at www.youtube.com/AmigoMobility
B
d
E
f

oPERATIng yoUR AMIgo
To operate your Amigo, use the following procedures:
1. Turn the Amigo ON with ON/OFF key switch located
on the right side of the handle enclosure.
2. Handlebar directions:
a. To move forward, red directional control button near
the right hand grip should be in the (O) position.
b. Twist right hand grip toward you to accelerate.
Hold at desired speed.
c. Release grip to stop.
d. To reverse, push directional control button to the (–) position,
then twist the hand grip toward you as you would to move forward.
3. If necessary, to manually “push” the Amigo, press the freewheel
lever down (see Figure 6). To resume power mode return lever to
the center position. Before driving, make sure handle is locked
in an upright position.
dRIVIng yoUR AMIgo
For your first few sessions, be sure you are on a level surface and properly seated.

(O) position. To move forward, twist the right hand grip towards you. The further down
you twist the hand grip, the faster you will go. To slow down, slowly twist the hand grip
forward. To stop, let go of the hand grip. To reverse your Amigo, push the red directional
control button to the (–) position and rotate the right hand grip towards you
(just as you would when moving forward).
Steering the Amigo is easy and logical. Just be sure to remember to give wide clearance
when turning so that the rear wheels clear any obstacle.


or when turning around, stop and then apply power gently.
Driving Through Doorways






Driving On Ramps
With the ADA (Americans with Disabilities Act), buildings require ramps for POV (Powered Operated Vehicle) access.

any tight corners so the rear wheels follow a wide arc to stay clear of the corner. When you have stopped while facing uphill,
starting up again simply requires that you apply forward power. Accelerate gently after stopping on an incline.

when going down any ramp or hill to ensure a safe descent.
Transport
Amigos are not designed or tested for use as seats in private or public transporting vehicles. AMI advises

or the assembled unit is placed in the vehicle and strapped down. Even when strapped down,
Amigos should not be used as seats in private or public transporting vehicles.
To transport your Amigo TravelMate III:
IMPORTANT - Remove key before folding Amigo!
1 
and remove battery.
2 
step on handle release lever.
Lower handle about 2 inches.
3 
and allow seat to move forward to down position.
Then lower handle the rest of the way.
4 
seat latch rod and grasp lower outer seat latch rods.
Raise seat latch in order to position rod above handle
grooves, slightly lift handle up and over in to place.
USE A SMALL PIECE OF CARPET OR A HEAVY DUTY TOWEL ON VEHICLE BUMPER WHEN LOADING THE
  
Airline Travel
“Special Handling” tags are suggested when transporting your Amigo by airlines.

your reservation, notify the airline that you will be requesting “escort” service.

For additional Helpful Hints for Airline Travel, visit our website at www.myamigo.com.
*Optional lithium batteries require you to take battery pack onboard plane as carry-on luggage.
Public Transportation
Some public transportation systems have accommodations for your Amigo, but you must
transfer to a seat. When utilizing public transportation, do not sit on your Amigo while it is
being lifted onto the vehicle or once the vehicle is in motion.
SAfETy WARnIngS
The driving performance of your Amigo can be influenced by electromagnetic fields, such as emitted by
cellular telephones and other emitting devices. We recommend the power on your unit be switched off
when using such a device. (Refer to Electromagnetic Interference section for additional information.)
  
from alarm systems in shops (refer to Electromagnetic Interference section for additional information).
  
www.myamigo.com  
Forward
Position
Reverse
Position

Freewheel Lever

BATTERy InfoRMATIon
And chARgIng InSTRUcTIonS
Battery Information


them. Amigos have an overcharge protection feature so that the batteries can be
charged anytime the Amigo is not being used. It is a popular misconception that
batteries should be deeply discharged before recharging. This is not the proper
procedure for all batteries. They can actually be damaged if they are discharged
too deeply before recharging.
Battery range depends on driver weight, terrain, temperature and type of

that the charger cord is unplugged from the wall outlet before moving your

while operating or if the battery gauge drops to 2 bars or less.




Charging Instructions
Disconnect the battery power connector from the battery case. Plug the
small DC
Plug the AC cord into the wall outlet. The charge cycle status is indicated
by the battery indicator light (LED) on the charger. The LED will glow
ORANGE or RED to indicate charging has started. The batteries are fully
charged when the LED switches to GREEN.


Charging Frequency
  
  
  .
BATTERY POWER CONNECTOR SHOULD ONLY BE UNPLUGGED WHEN TRANSPORTING
    
IF POWER CONNECTOR IS LEFT UNPLUGGED.
Charger Standard Precautions
  
  
  
  
  
  
  
  
To reduce risk of spark:
• PreventexternaldamagetoACandDCcords.
    • Whenconnectingcharger,connectDCchargingcordtothebatterychargeplugbeforeconnecting
     chargerACcordtoelectricaloutlet.
    • Whendisconnectingcharger,alwaysdosoinreversesequenceofconnectingprocedure.
Break first connection as far away from battery as possible.
  
  
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
 
    
Battery Storage
If you remove your batteries from the battery case, put them on a surface that cannot be damaged by acid fumes. Whenever a

surfaces it rests on for long periods of time.
Store batteries indoors in a dry environment, away from any open flames. Temperature range is 0˚C (32˚F) to 40˚C
TO AVOID DAMAGE TO BATTERIES DURING STORAGE, DO NOT PLACE THEM ENDTOEND
    
www.myamigo.com 8 
Figure 6

cLEAnIng InSTRUcTIonS
Tires:

Platform: The platform of the Amigo is constructed of aluminum and coated with a durable automotive type finish.
Use cool water with mild soap to remove dirt and oils. Do not spray the entire vehicle with water. This will

Seat: The vinyl seat can be cleaned with a mild soap or detergent and a damp cloth. A vinyl cleaner

Floor mat:


MAInTEnAncE
Minimum maintenance should prevent unnecessary repairs. You will get years of dependable

Daily
Charge batteries daily when the Amigo is used. Charge the battery until fully charged to ensure

Monthly

light piece of emery cloth or brush and soda water.
  
  
  

Six Months
  
  
  
  
  
Yearly
  
Battery Maintenance



Fasteners Replacement

replacement parts, we recommend Amigo authorized parts.
Microprocessor Controller (MPC)
Do not attempt to service the MPC or related electronic components, as this will void the warranty.
Fuse Replacement Instructions
An auto reset fuse protects the wiring and battery in the event of a short circuit. If your Amigo stops abruptly,

If you suspect the auto reset fuse is defective, use a jumper wire between the two terminals of the fuse.
If the Amigo runs now, replace the auto reset fuse.
Battery Replacement
NOTE: Replacement battery must meet passenger
and cargo aircraft travel requirements.
  
and remove battery front cover.
  
  
the red wire connection and remove it
from each battery.
  
NOTE: Tampering with electrical or
mechanical parts will void warranty.
www.myamigo.com  

ASIc MPc dIAgnoSTIc codES

(located on either side of the battery gauge) to flash a numeric code indicating service issues and to aid in diagnoses. When indicating
a service problem, the diagnostic lzight LEDs will flash, hesitate for a moment, and then flash again. Follow the code listings below to
determine the problem. If the code indicates a service problem, contact your local service representative or call the Amigo Service
Department at [phone] for instructions to verify and correct the problem.
**Note: First solution listed for each diagnostic code will x that problem 80% of the time. Attempt solutions in the order listed.
CODE CAUSE SOLUTIONS
1-1 EM Brake windings or connections are shorted
(1) Check all wiring connections and output.
(2) Disconnect brake and cycle key, if code changes to 1-2, replace hub motor.
(3) Replace controller.
1-2 EM Brake windings or connections are open
(1) Ensure EM brake lever is in drive position.
(2) Check all wiring connections and output.
(3) Replace hub motor.
(4) Replace controller.
1-4 Deadband Start Error (1) Make sure the throttle is disengaged.
2-1 Motor windings or connections are shorted
(1) Check motor wiring connections.
(2) Disconnect brake and cycle key, if code changes to 2-2, replace hub motor.
(3) Replace controller.
2-2 Motor windings or connections are open
(1) Check motor wiring connections.
(2) Replace hub motor.
(3) Replace controller.
2-3 Power shortage
(1) Check / replace batteries.
(2) Check / replace charger & charge wires.
(3) Check / replace controller.
3-1 Over temperature condition
(1) Allow to sit idle for 15 minutes, restart and see if code disappears.
(2) Ensure EM brake and / or motor is not causing excessive amperage draw.
(3) Replace controller.
5-1 Controller drive FETS shorted (1) Replace controller.
5-2 Controller regenerative braking FETS shorted (1) Replace controller.
5-3 Throttle potentiometer or throttle
circuitry reading fail band fault
(1) Check to ensure handle cable is in good condition.
(2) Check that throttle lever moves freely and returns to center.
(3) Replace throttle potentiometer.
5-5 Component Failure (1) Replace controller.
5-6 Component Failure (1) Replace controller.
5-7 Component Failure (1) Replace controller.
5-8 Component Failure (1) Replace controller.
5-9 Component Failure (1) Replace controller.
5-10 Component Failure (1) Replace controller.
6-1 Bad software revision (1) Replace controller.
6-2 Bad PWM (Curlim) voltage (1) Replace controller.
6-3 Bad PWM (Curlim) voltage (1) Replace controller.
ELEcTRoMAgnETIc InTERfEREncE
RADIO WAVE SOURCES MAY AFFECT POWERED MOBILE VEHICLE CONTROL.
Electromagnetic Interference (EMI) From Radio Wave Sources
Powered vehicles may be susceptible to electromagnetic interference (EMI), which is interfering electromagnetic energy



The intensity of the interfering EMI energy can be measured in volts per meter (V/m). Each powered vehicle can resist
EMI up to a certain intensity. This is called its “Immunity Level.” The higher the immunity level, the greater the protection.
At this time, current technology is capable of achieving at least a 20 V/m immunity level, which would provide useful protection

There are a number of sources of relatively intense electromagnetic fields in the everyday environment.


The sources of radiated EMI can be broadly classified into three types:
1. 
 
cellular telephones and other personal communication devices.
Note: Some cellular telephones and similar devices transmit signals while they are ON, even when not being used.
2. 
These usually have the antenna mounted on the outside of the vehicle; and
3. 
antenna towers) and amateur (HAM) radios.
Note: Other types of handheld devices, such as cordless phones, laptop computers, AM/FM radios, TV sets,
   CDplayersandcassetteplayersandsmallappliancessuchaselectricshaversandhairdryers,    
so far as we know, are not likely to cause EMI problems to your powered vehicle.
Powered Vehicle Electromagnetic Interference (EMI)
Because EMI energy rapidly becomes more intense as one moves closer to the transmitting antenna (source), the EMI fields from
handheld radio wave sources (transceivers) are of special concern. It is possible to unintentionally bring high levels of EMI energy


of the powered vehicle.
Warnings
Electromagnetic Interference (EMI) from sources such as radio stations, TV stations, amateur radio (HAM) transmitters,


1. DO NOT operate or turn ON handheld personal communication devices, such as citizens band (CB) radios
and cellular phones while the vehicle is turned on.
2. Be aware of nearby transmitters, such as radio or TV stations and try to avoid coming close to them.
3. 
4. 
susceptible to interference from radio wave sources.
Note: There is no easy way to evaluate their effect on the overall immunity of the vehicle.
5. 
and note whether there is a source of EMI nearby.
Important Information
1. 20 volts per meter (V/M) is a generally achievable and useful immunity level against EMI
 
2.  www.myamigo.com 

WIRIng dIAgRAM
www.myamigo.com  
ExPLodEd VIEW
WHITE

PARTS LIST
TravelMate III #580003 – May 1, 2011 to Present
Part # Description Qty/unit
1040 Ring, Retaining 5/8 OD Shaft 2
1069 Washer, Shim, 5/8 ID x 7/8 OD x .016Thick 4
1254 Pin, Spring, 1/8 OD x 1 1/8 Lg 1
3622 Nut, Hex, Nylon Insert, 1/4-20 1
3623 Screw, Hex, 1/4-20 x 1 1/4 Lg 4
4269 Washer, Flat, 5/8 ID x 1 1/8 OD 2
5209 Cap, Black, Wheel 2
5514 Screw, Hex, 1/4-20 x 2 3/4 Lg 1
5893 Washer, Flat, 9/32 ID x 1 OD 1
6227 Nut, Hex, Nylon Insert, #10-24 3
6304 Velcro Dual Lock 400/In 1
6305 Velcro Dual Lock 170/In 1
7281 Screw, Hex Socket, 1/4-20 x 7/8 Lg 2
7600 Nut, Push, 1/4 Stud 2
9022 Washer, Nylon Shim, 3/8 ID x 11/16 OD x .02Thk 2
10050 Bearing Set 1
10144 Wire Asm Battery to Controller 1
10346 Screw, Phillips, #8 x 3/4 Lg Type B 4
10516 Boot, Lower Handle 1
10973.21 Basket Asm 1
11292TMG3 Controller CS1108S-1 Standard 1
11311 Washer, Lock, 1/4 ID 4
11501 Arm, Front Seat Mount 1
11502 Arm, Rear Seat Mount 1
11503 Shaft, Rear Seat Pivot 3
11504 Shaft, Long, Seat Pivot 1
11505 Spring, Extension 2
11506 Axle, Rear 1
11507 Seat, Folding Vinyl 1
11508 Latch, Seat Adjusting 1
11509 Mat, Standard 1
11510 Cover, Handle Front 1
11511.20 Cover Asm, Handle Rear 1
11512 Pivot Weldment, Steering 1
Part # Description Qty/unit
11513 Pivot Weldment Handle 1
11514 Link, Handle Latch 2
11515 Bumper, Front Wheel 1
11517 Bracket Asm, Seat Upper 1
11518 Handle Weldment 1
11519 Throttle, Twist Grip 1
11520 Wire Asm Motor 1
11521 Motor, Hub 8" w/ EM Brake 1
11522 Fork Weldment, Motor 1
11524 Wheel Asm, Rear 9" 2
11526 Bearing, 5/8 ID Roller 2
11527 Screw, Shoulder, #10-24 x 1 Lg 1
11528 Screw, Shoulder, #10-24 x 1 Lg 2
11529 Screw, Shoulder, 5/16-18 x 1/4 Lg 2
11530 Spring, Compression 3/4 OD x 1 Lg 1
11531 Nut, U-Spring #8 Screw 4
11533 Screw, Set, 5/16-18 x 5/8 Lg 1
11337 Washer, Flat, 13/64 ID x 1/2 OD 2
11534 Ring, Retaining 1/2 OD Shaft 8
11535 Wire Asm Brake 1
11542 Platform Pacic Blue 1
11543 Platform Cinnamon Red 1
11544 Platform Lime Green 1
11549 Battery Case Asm Standard 1
11550 Battery Case Asm Lithium 1
11553 Wire Asm, Cntrl/Display 1
11557 Ring, Spiral 2
11564 Guide, Latch Handle 2
11565 Handle Grip 1
11566 Trim, Frame TMG3 2
11567 Trim, Bumper TMG3 1
11568 Seat Cover, Back TMG3 1
11569 Seat Cover, BottomTMG3 1
WARRAnTy
TravelMate III Product Warranty
Effective May 1, 2011
Amigo Mobility International, Inc. (AMI) warranties the original completed unit it manufactures to the original purchaser.
  
   
  
   
  
Cuts and tears in seats are not covered by warranty.
  
   
   
   
or newspapers to avoid damage.
  
for that model is not recommended and voids warranty.
  
  
   
8. AMI is obligated to repair or replace products or parts returned by the purchaser, and found to be
defective under warranty at its headquarters in Bridgeport, Michigan.
  
such as LED lights, electrical and mechanical switches, wires, belts, chains and resistors, or use of products
for other than personal purposes. Damage during shipment is not covered by the warranty.
  
   
  
   

or date of purchase is not available, then AMI will use the production date of the unit as the effective warranty date.

authorized to give any warranties on behalf of AMI, nor to assume for AMI any other liability concerning any of its
products unless made in writing and signed by an official of AMI. Any unauthorized repair or modification will
void this warranty and release AMI from any liability.
This warranty gives you specific rights, with the possibility of other rights, which vary depending upon your locality.
www.myamigo.com  

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AMIgo MoBILITy InTERnATIonAL, Inc.
Improving Lives Through Mobility®



H1322011
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