Amphenol ePower-Lite Mini User manual

CABLE ASSEMBLY WORK INSTRUCTION
ePower-Lite Mini
AI-11

1. Package Contents
1: Plug Shell assembly
2: Grommet
3: Cable Cover
4: Socket contact
5: Outer Ferrule
6: Inner Ferrule
2. Recommended wire specicaon
Part 1: Package Contents
Part 2: Assembly
Wire Size Wire OD (mm) Recommended Min. Pullout force (N)
4.0mm25.8 ± 0.2 325
Item 2 Ports (Include all cable sizes)
L21.5 ± 0.5 mm
Step 1: Installing the inner ferrule for 4mm2wire then cutting and stripping the jacket.
LInner Ferrule

3
Step 2: Strip out ALU-PET foil, evenly disperse and bend the shielding net, ensure the inner ferrule is in close contact
with shielding wire.
Step 3: Assemble the outer ferrule and crimping to right crimp height (7.5± 0.1 mm), cutting and the jacket.
Step 4: Stripping the jacket and cut o the exposed shielding wire of cable, crimping the terminal by right crimping tool.
Recommended manual crimping tool as below (P/N: FX3-0094-000):
Item 2 Ports (Include all cable sizes)
L1 5.8± 0.2 mm
ALU-PET foil
Shielding net
L1

4
Step 5: Insert the contact with cable assembled into the plug shell, the collar snapped into the shoulder of the hole.
Step 6: Install the cable grommet.
Step 7: Install the cable cover
Notes:
Need to do Insulation Resistance and DWV test after cable assembly
Insulation Resistance test: 600V DC, 500MΩ Min, 60s
DWV test: 2200V AC, leakage current ≤mA, 60s

CABLE ASSEMBLY WORK INSTRUCTION
ePower lite Mini Series Receptacle Connector

1. Package Contents
1: Receptacle Shell Assembly
2: Power Pin Contact
3: Socket Contact
Part 1: Package Contents
Part 2: Assembly Steps for Power Pin
Wire Size Recommended Min. Pullout force (N)
4.0mm2325
Step 1: 4mm2wire cutting and stripping jacket dimensions
Step 2: Insert conductor into hole of socket and crimping use right crimping tool
8± 0.5 mm

Step 5: Insert the contact with cable assembled into the plug shell, the collar snapped into the shoulder of the hole.
Recommended manual crimping tool as below (P/N: FX3-0094-000):
Part 3: Assembly Steps for HVIL pin
Step 1: Wire cutting and stripping the jacket
Step 2: Insert conductor into hole of socket and crimping use right crimping tool
Claw

Receptacle HVIL Wire Size Recommended Min. Pullout force (N)
2 ports
22 AWG 40
20 AWG 60
Recommended HVIL Wire Specification
Recommended Crimping tool as below (P/N: FX3-0095-000):
Step 3: Insert the HVIL contacts into the receptacle shell assembly, the claws face to the sides