Amphenol RJFTV Series User manual

1
Amphenol 
Amphenol Socapex Promenade de l’Arve -B.P.29 - 74311 THYEZ – F
Tel. :+ 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75
http://www.rjfield.com
Applications
Applications
• Data Acquisition and
Transmission in harsh
environment
• Railways
• Radars
• Shelters
• Battelfield Communication
Systems
•Navy
RJF TV
RJF TV
Amphenol 
       
DOC-000042-GB REVE April 2003
Ethernet Connection System
for Harsh Environment
Description
Description
RJField allows you to use an Ethernet Class D / Cat. 5e
connection for 10 BaseT,100 BaseTX or 1000 BaseT
networks in harsh environments:
• Sealed against fluids and dusts (IP67)
• Shock, Vibration and Traction resistant
• No cabling operation in field and no tools required
• Mechanical Coding / Polarization (4 positions)
• Improved EMI protection
With the patented RJStopsystem you can use a standard
RJ45 cordset in a metallic plug which will protect it from
shocks, dust and fluids.
No hazardous in-field cabling and grounding !
This metallic plug is connected into a receptacle, using a Tri
Start Thread coupling mechanism (MIL-DTL-38999 series III
type) with anti-decoupling device for high vibrations.
On the receptacle, one female RJ45 is soldered onto a PCB
allowing for the following back terminations :
• another female RJ45
• a RJ45 cordset
• a solder termination
The RJ45 cordset shielding is transmitted to the RJ45
receptacle through lateral grounding fingers.
For an outstanding EMI protection, the conductive plated
shells (Ni, Cd) with metallized receptacle inserts, transmit
the shielding to the connector shells and finally to the panel.
Transform your RJ45
cordset into a Harsh
Environment Connector !
New:Compounded
versionstestedin
vibrationperNAS1599

2
Amphenol 
Amphenol Socapex Promenade de l’Arve -B.P.29 - 74311 THYEZ – F
Tel. :+ 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75
http://www.rjfield.com
Main
Main Characteristics Characteristics Environmental Protection
•Sealing : IP67
•Salt Spray : 48 h with Nickel plating
> 500 h with Olive Drab Cadmium
•Fire Retardant / Low Smoke : UL94 V0 and NF F 16 101 & 16 102
•Vibrations : 10 – 500 Hz, 10 g, 3 axes : no discontinuity > 10 nano s.
Compounded versions tested per NAS 1599 (5-3000 Hz, 20g, 12h)
•Shocks : IK06 : weight of 250 g drop from 40 cm [15.75 in] onto
connectors (mated pair)
•Humidity : 21 days, 43°C, 98% humidity
•Thermal Shock : 5 cycles at - 40°C / +100°C
•Temperature Range : - 40°C / +85°C
Data Transmission
•10 BaseT, 100 BaseTX and 1000 BaseT networks
Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801
Mechanical
•Tri Start Thread coupling mechanism (MIL-DTL-38999
series III type) with anti-decoupling device
•4 mechanical Coding / Polarization possibilities by the
user (insert rotation)
•RJ45 cordset retention in the plug : 100 N in the axis
•Mating cycles : 500 min
Universal : Can be used with all standard * RJ45 Cat.5e cordset brands
RJStop 
Patent
Assembly instructions
1. Push down the RJ45 cordset latch, and fix it inside
the insert
2. Press in and click the other part of the insert
3. Insert in the metallic housing
Easy and Safe : No field cabling tools required
* The RJStopsystem allows the use of standard RJ45 cordsets regardless their Brand. However, Amphenol Socapex can provide
Cat5-5e cordsets with reinforced jacket to be used in harsh environments (shocks, oils, fuel,…). Please consult factory.

3
Amphenol 
Amphenol Socapex Promenade de l’Arve -B.P.29 - 74311 THYEZ – F
Tel. :+ 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75
http://www.rjfield.com
Plug :
« 6 » Shell
With plastic or
metal gland
Receptacles :
« 2 » Shell
Square
Flange
Panel Drilling
Type 1 : Female RJ45 Type 2 : RJ45 Cordset Type 2 - 00 : Solder – 8 tined holes
Back Terminations :
« 7 » Shell
Jam Nut
Panel Drilling
«2PE»and«7PE»
Shells
IP67 In-line receptacle
With plastic or Metal
gland
Notes : - Type 2 without RJ45 plug at the end of the cable are also available : consult factory

4
Amphenol 
Amphenol Socapex Promenade de l’Arve -B.P.29 - 74311 THYEZ – F
Tel. :+ 33 (0) 4 50 89 28 00 - Fax : + 33 (0) 4 50 96 29 75
http://www.rjfield.com
Part Number Code
2 2 G 03 100 BTX
Shell Type
6 : Plug with Plastic gland
6M : Plug with Metal gland
2 : Square Flange Receptacle
2PE : Square Flange Rec. with IP67 backshell
2PEM : Square Flange Rec, IP67 back., metal gland
7 : Jam Nut Receptacle
7PE : Jam Nut Rec. With IP67 backshell
7PEM : Jam Nut Rec., IP67 back., metal gland
2SA, 7SA : Compounded versions : see specific doc.
Back Terminations (Receptacles only)
1 : Female RJ45
2 : RJ45 Cordset
Shells Plating
N : Nickel (Receptacle inserts are metallized)
G : Olive Drab Cadmium (Receptacle inserts are metallized)
Cordset Length (type 2 back termination only)
03 : 0,3 meters [11.81 inches]
05 : 0,5 meters [19.68 inches]
10 : 1 meter [39.37 inches]
15 : 1,5 meters [59.05 inches]
00 : 8 tined holes at the rear of the PCB to solder the cable
Cabling Configuration (for Type "2" receptacles only)
100BTX : 10/100 Base TX
568A
568B
RJF TV
RJ Field TV
Accessories
•Metallic Caps
Plug Cap Receptacle Cap
Plug Cap end Square flange receptacle cap end Jam Nut receptacle cap end
•Panel Gasket for square flange receptacle (Thickness : 0,8 mm [.031]) : JE19
•Inserts removal tool : RJF ODE
•Cat5-5e cordsets with reinforced jacket to be used in harsh environments (shocks, oils, fuel,…).
Please consult factory.
2G
Connector Type
6 : Plug
2 : Square Flange Receptacle
7 : Jam Nut Receptacle
Protection de surface
N : Nickel
G : Olive Drab Cadmium
RJFTVC
Examples : - Olive Drab Cadmium plug with plastic gland : RJF TV 6G
- Olive Drab Cadmium Jam Nut Receptacle, female RJ45 back termination : RJF TV 71G
- Nickel Jam Nut Receptacle, 1,5 m 100 BTX cordset back termination : RJF TV 72N 15 100BTX
- Olive Drab Cadmium in line Square Flange Recept., 0,3 m 100 BTX cordset back terminat° : RJF TV 2PE 2 G 03 100BTX
- Nickel Jam Nut Receptacle Solder termination 8 tined holes : RJF TV 22 N 00