Amphenol EGT Series User manual

AI-16
CABLE ASSEMBLY WORK
INSTRUCTION GTC-E
REVISIONS
ZONE
REV. DESCRIPTION DATE
4
A
123
D
C
B
2 14 3
C
B
A
D
MATERIAL SPEC
AMPHENOL CORPORATION
Amphenol Technology (Zhuhai) Co. Ltd.
No. 63 Xinghan Road, Sanzao Town, Jinwan, Zhuhai, PRC
SIZE CAGE CODE DOCUMENT NUMBER REV
SHEET 1 OF 1
C
SCALE: 1:1 REF:
APPROVALS DATE
1800/1/2
PREPARED BY:
UNLESS OTHERWISE SPECIFIED
PROCESS SPEC
LEAD/PRODUCT ENGINEER:
ENGINEERING MANAGER:
PRODUCT GROUP:
AIPG DIVISION:
THIRD ANGLE PROJECTION
U
C&I
AIO
Next Assembly
NOTES
LINEAR DIMENSIONS ARE IN INCHES
TOLERANCES:
.XXXX =
.0005
.XXX =
.010
.XX =
.03
.X =
.1
ANGLES =
2
Amphenol STANDARDS PER 9-3800
THE USE OF THIS DOCUMENT IS UNLIMITED.
HOWEVER, DOCUMENTS REFERENCED HEREON
MAY CONTAIN LIMITED RIGHTS DATA.
Writer Bruce Lee
Product Series EGT Series
Date 11/9/2021

Contents
1. Product Component................................................................................-1-
1) EGT06R36-4S......................................................................................-1-
2)EGT030R6-4P.......................................................................................-2-
2. Product Assembly....................................................................................-3-
1) Preparation before assembly...............................................................-3-
2) Stripping cable and Crimp Contacts...................................................-3-
3) Assembly Connector............................................................................-4-
Apendix...................................................................................................-5-
Appendix 1: Recommend Crimp Tool.................................................-5-
Appendix 2: Recommend Installation Torque.....................................-5-
Appendix 3: Extraction Tool................................................................-5-
3. Revision History.......................................................................................-5-
1. Product Components
1) EGT06R36-4S
1
2
3
4
5
6
7
8
9

Item Description
1 Washer, Sealing
2 Plug Assembly
3 Washer, Flat
4 Washer, Waved
5 Coupling Nut
6 Socket Contact
7 Grommet
8 Sleeve
9 Adapter
2) EGT030R36-4P
1
2
3
4
5

Item Description
1 Receptacle Assembly
2 Pin Contact
3 Grommet
4 Sleeve
5 Adapter
2. Product Assembly
1) Preparation before assembly
First pass the cable through the adapter, sleeve and grommet
Adapter
直管
Sleeve
套筒
Grommet
封线体
Cable
线缆

2) Strip Cable and Crimp the Contacts
Cut and strip the wire as shown in Figure 2 to expose the cable conductor.
When cutting the cable, make sure the cut surface is 90° ush and the wire is
not damaged.
Next insert the wire into the contact well. Try to make it so the cable insulation
just touches the contact well. Then look to see if the cable conductor is past
the observation hole of the contact well. Finally, use a crimping tool
(see appendix 1) to crimp the contact.
.593in
15mm
Cable Conductor
线缆导体
Observation Hole
观察孔
3) Assemble Connector
Assemble the crimped contacts into the insert by pushing rmly in place
to the point where they cannot be pulled out. Then push the grommet,
sleeve and adapter forward to nish assembly.
Figure 2

Appendix
Appendix 1: Recommend Crimp Tool
Crimp Tool Positioner/Die Set Locator
Pico 400BH31 Pico 41431A-0N Pin 4042-1
Socket 4042
Appendix 2: Recommend Installation Torque
The recommended installation torque for the part in the red box as shown
in the Figure is 160~170 Lbs. (The Plug connector is the same as the
Receptacle Connector)
Appendix 3: Extraction Tool Part Number: CE-EXTRACT-00
3. Revision History
Revision Description Date Owner
A Initial Release 2021/11/9 Bruce Lee