Amphenol HVSL1200 Instruction Manual

Doc. No.: APCD-TD-395
Rev.: A
Amphenol
PCD Shenzhen HVSL1200 Connector
Page: 1of 7
Subject: HVSL1200 – Guidelines for Connector Assembly Eff. Date: 2018-01-24
F-0011-A
修订履历 Revision History
修订日期
Date
版本
Rev.
修订内容
Updated Content
作者
Originator
备注
Remark
2018-01-24 A First release 杨圣祥
制作 Prepared By: 杨圣祥 审核 Checked By: 批准 Approved By:
日期 Date: 2018-01-24 日期 Date: 日期 Date:

Doc. No.: APCD-TD-395
Rev.: A
Amphenol
PCD Shenzhen HVSL1200 Connector
Page: 2of 7
Subject: HVSL1200 – Guidelines for Connector Assembly Eff. Date: 2018-01-24
F-0011-A
1. SCOPE
This following assembly guidelines apply to the HVSL1200 connector
2. ASSEMBLY INSTRUCTIONS (Straight Plug)
2.1、Choose required shielding cable as follow.
2.2、End plastic cap、seal-ring onto cable as shown.
2.3、Strip jacket、braiding wire、insulation as shown below.
Cable spec OD(mm)
70mm² 18.7±0.5
95mm² 21.3±0.6
Cable spec L1(mm) L2(mm) L3(mm)
70mm² 38.0±0.5 21.0±0.5 7.0ref
95mm² 38.0±0.5 21.0±0.5 7.0ref
End plastic cap Seal-ring
Straight Plug R/A Plug Receptacle

Doc. No.: APCD-TD-395
Rev.: A
Amphenol
PCD Shenzhen HVSL1200 Connector
Page: 3of 7
Subject: HVSL1200 – Guidelines for Connector Assembly Eff. Date: 2018-01-24
F-0011-A
2.4、Shielding wire backward turn，put the shielding ferrule onto the shielding wire，use the
fixture crimping, after crimping, crimping shape /dimensions as shown(FYI).
retention force as below.
2.5、Crimping the contacts according to the as below standard.
Cable spec Crimp dimensions A (mm) Retention force(N)
70mm² 20.0±0.1(FYI) ≥100N
95mm² 23.0±0.1(FYI) ≥100N
Cable spec Crimp dimensions B(mm) Retention force(N)
70mm² 12.8±0.1(FYI) ≥3400N
95mm² 13.5±0.1(FYI) ≥4200N
B
Shielding wire
backward turn
A
33.6
±
0.
5
mm

Doc. No.: APCD-TD-395
Rev.: A
Amphenol
PCD Shenzhen HVSL1200 Connector
Page: 4of 7
Subject: HVSL1200 – Guidelines for Connector Assembly Eff. Date: 2018-01-24
F-0011-A
2.6、 Put the connector parts into the plug as shown below .
3. TEST INSTRUCTIONS
3.1、100%High-voltage、insulation test
AC3000V, 10S, Leakage current≤5mA. DC 500V, 10S, Insulation resistance≥100MΩ
3.2、 100% Continuity test.
3.3、 100% IPX7 Water proof test.
4. ASSEMBLY INSTRUCTIONS (R/A Plug)
4.1、Choose required shielding cable as follow.。
4.2、End plastic cap、seal-ring onto cable as shown.
Cable spec OD(mm)
70mm² 18.7±0.5
95mm² 21.3±0.6
Assembly direction The latch
stop should
be visible
Final Assembly
End plastic cap
Seal-ring

Doc. No.: APCD-TD-395
Rev.: A
Amphenol
PCD Shenzhen HVSL1200 Connector
Page: 5of 7
Subject: HVSL1200 – Guidelines for Connector Assembly Eff. Date: 2018-01-24
F-0011-A
4.3、Strip jacket、braiding wire、insulation as shown below.
4.4、Shielding wire backward turn，put the shielding ferrule onto the shielding wire，use the
fixture crimping, after crimping, crimping shape /dimensions as shown(FYI).
retention force as below.
4.5、Crimping the contacts according to the as below standard.
Cable spec L1(mm) L2(mm) L3(mm)
70mm² 38.0±0.5 21.0±0.5 7.0ref
95mm² 40.0±0.5 21.0±0.5 9.0ref
Cable spec Crimp dimensions A (mm) Retention force(N)
70mm² 20.0±0.1 (FYI) ≥100N
95mm² 21.0±0.1 (FYI) ≥100N
Cable spec Crimp dimensions B(mm) Retention force(N)
70mm² 12.8±0.1(FYI) ≥3400N
95mm² 13.5±0.1(FYI) ≥4200N
A
B

Doc. No.: APCD-TD-395
Rev.: A
Amphenol
PCD Shenzhen HVSL1200 Connector
Page: 6of 7
Subject: HVSL1200 – Guidelines for Connector Assembly Eff. Date: 2018-01-24
F-0011-A
4.6、Put the connector parts into the plug as shown below .
5. TEST INSTRUCTIONS
5.1、100%High-voltage、insulation test
AC3000V, 10S, Leakage current≤5mA. DC 500V, 10S, Insulation resistance≥100MΩ
5.2、100% Continuity test.
5.3、100% IPX7 Water proof test.
6. ASSEMBLY INSTRUCTIONS (Receptacle)
6.1、0.5mm² signal wire strip insulation as shown below.
6.2、Crimping signal terminal, after crimping, the retention force ≥75N,
Assembly direction
The latch
stop should
be visible
Final Assembly
6.0±0.5mm
2mm(ref)
Insulati
o
Cable

Doc. No.: APCD-TD-395
Rev.: A
Amphenol
PCD Shenzhen HVSL1200 Connector
Page: 7of 7
Subject: HVSL1200 – Guidelines for Connector Assembly Eff. Date: 2018-01-24
F-0011-A
6.3、Put the signal terminal into the receptacle as shown below .
7. TEST INSTRUCTIONS
7.1、100%High-voltage、insulation test (power pins and power pins, power pins and shield).
AC3000V, 10S, Leakage current≤5mA. DC 500V, 10S, Insulation resistance≥100MΩ
7.2、100% Continuity test. (all pins)
Final Assembly