Amphenol RJField Series User manual

1
Amphenol ®
Amphenol PCD – 2 Technology Drive – Peabody - Massachusetts – 01960 – USA
Tel: + 1 978-532-8800 x 273 Fax: + 1 978-532-6800
http://www.RJField.com
Ethernet
Ethernet Connection Connection System for System for
Harsh Environment
Harsh Environment
The Industrial
The Industrial Ethernet Solution Ethernet Solution
RJ Field
RJ Field
        
Amphenol 2003 All rights reserved
Description
Description
The RJField connector allows you to use an Ethernet Class D / Cat. 5e
connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh
environments:
•Sealed against fluids and dusts (IP67)
•Shock, Vibration and Traction resistant
•No cabling operation in field and no tools required
•Mechanical Coding / Polarization (4 positions)
With the patented RJStopsystem you can use a standard RJ45
cordset in a metallic plug which will protect it from shocks, dust and
fluids.
No hazardous in-field cabling and grounding !
This metallic plug is connected into a receptacle, using a fast ¼ turn
bayonet coupling mechanism (MIL-C-26482 type) providing both “audible
and visual” coupling.
On the receptacle, one female RJ45 is soldered onto a PCB allowing for
the following back terminations :
•another female RJ45
•a RJ45 cordset
•a solder termination
The RJ45 cordset shielding is transmitted to the RJ45 receptacle through
lateral grounding fingers. For an outstanding EMI protection, the
conductive plating versions (Ni and Cd) with metallized receptacle inserts
transmit the shielding to the connector shells and finally to the panel.
Applications
Applications
•Robotics
• Industrial Process Control
• CNC Machines
• Machine Tool
• Motion Control
• Data Acquisition and
Transmission in Harsh
Environment
• Tele-maintenance
• Warehousing / Logistics
Amphenol ®
DOC-000041-ROW-C April 2003 AALBNA
Transform your RJ45
cordset into a Harsh
Environment Connector !
NEW
http://www.RJField.com
RJF awarded “Best Automatic
Control Component”

2
Amphenol ®
Amphenol PCD – 2 Technology Drive – Peabody - Massachusetts – 01960 – USA
Tel: + 1 978-532-8800 x 273 Fax: + 1 978-532-6800
http://www.RJField.com
Main
Main Characteristics Characteristics
Environmental Protection
•Sealing : IP67 with recommended 5 to 12 mm cable diameter
•Salt Spray : 48 h with Nickel plating
> 96 h with black coating
> 500 h with hard anodic coating and Cadmium
•Fire retardant / Low Smoke : UL94 V0 and NF F 16 101 & 16 102
•Vibrations : 10 - 500 Hz, 10 g, 3 axes : no discontinuity > 10 nano s.
•Shocks : IK06 : drop of a 250 g weight from 40 cm [15.75 in] height
onto mated pair of connectors
•Humidity : 21 days, 43°C, 98% humidity
•Thermal Shock : 5 cycles at -40°C / +100°C
•Temperature Range : -40°C / +85°C
Data Transmission
•10 BaseT, 100 BaseTX and 1000 BaseT networks
Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801
Mechanical
•Bayonet coupling ( “Audible & Visual” coupling signal )
•4 mechanical Coding / Polarization possibilities by the
user (insert rotation)
•RJ45 cordset retention in the plug : 100 N in the axis
•Mating cycles : 500 min
Universal : Can be used with all standard * RJ45 Cat.5e cordset brands
RJStop
Patent
Assembly instructions
1. Push down the RJ45 cordset latch, and fix it inside
the insert
2. Press in and click the other part of the insert
3. Insert in the metallic housing
Easy and Safe : No field cabling tools required
* TheRJStopsystem allowsthe use ofstandardRJ45 cordsets regardless theirBrand. However, AmphenolSocapex can
provide Cat5-5e cordsetwithreinforcedjacket tobe usedin harsh environments (shocks, oils, fuel,…). Please consult
factory.

3
Amphenol ®
Amphenol PCD – 2 Technology Drive – Peabody - Massachusetts – 01960 – USA
Tel: + 1 978-532-8800 x 273 Fax: + 1 978-532-6800
http://www.RJField.com
Plug
Shell type 6
With Plastic or Metal Gland
Receptacle
Back Termination
Square flange receptacle
4 mounting holes
Shell type 2
Panel Drilling
Jam nut receptacle
Shell type 7
IP67 In line receptacle :
Shell type 2PE and 7PE with
Plastic or Metal Gland
Panel Drilling
Type 2 : RJ45 CordsetType 1 : Female RJ45 Type 2 - 00 : Solder – 8 tined holes
Notes : - Type 1 is also available with 90° female RJ45 : please consult factory for details
- Type 2 without RJ45 plug at the end of the cable is also available : please consult factory for details

4
Amphenol ®
Amphenol PCD – 2 Technology Drive – Peabody - Massachusetts – 01960 – USA
Tel: + 1 978-532-8800 x 273 Fax: + 1 978-532-6800
http://www.RJField.com
Part
Part Number Number Code Code
2 2 B 03 100 BTX
RJFie ld
Shell Type
6 : Plug
6M : Plug, Metal Gland
2 : Receptacle, 4 mounting holes
2PE : IP67 In line Receptacle, 4 mounting holes
2PEM : IP67 In line Receptacle, 4 mounting holes, Metal Gland
7 : Receptacle, Hexagonal nut mounting
7PE : IP67 In line Receptacle, Hexagonal nut mounting
7PEM : IP67 In line Receptacle, Hexagonal nut mounting, Metal Gland
Back Terminations (For Receptacles only)
1 : Female RJ45
2 : RJ45 Cordset
Shell Finishes
B : Black Coating
A : Hard Anodic Coating
N : Nickel (Note : with this version, the inserts are metallized)
G : Olive Drab Cadmium (Note : with this version, the inserts are metallized)
Cordset Length (For Receptacles with "2" Back Termination only)
03 : 0.3 meters [11.81 inches]
05 : 0.5 meters [19.68 inches]
10 : 1 meter [39.37 inches]
15 : 1.5 meters [59.05 inches]
00 : 8 tined holes at the rear of the PCB to solder the cable
Cabling Configuration (For "2" Receptacles only)
100BTX : 10/100 Base TX
568A
568B
Series RJF
HOW TO ORDER
•Panel Gasket for type 2 Receptacle (Thickness : 0.6mm
[.024]) : Part No. JE 18
•Insert removal tool : Part No. RJF ODE
•Cat5 and 5e cordsets with reinforced jacket for harsh
environments applications (shocks, oils, fuel, …).
Please consult corresponding data sheet.
Accessories
•Metallic Caps
Plug Cap Receptacle Cap
Plug cap end Type 2 receptacle end Type 7 receptacle end
Examples : - Black Plug: RJF 6 B
- Black square flange receptacle, Female RJ45 Back termination: RJF 2 1 B
- Olive Drab Cadmium jam nut receptacle, 1.5 m [59.05”] 100 BTX cordset termination: RJF 7 2 G 15 100BTX
- Black in line square flange receptacle, 30 cm [11.81”] 568B cordset termination: RJF 2PE 2 B 03 568B
- Nickel jam nut receptacle, solder termination: RJF 7 2 N 00
2B
Connector Type
6 : Plug
2 : Receptacle - 4 mounting holes
7 : Receptacle - Hexagonal nut mounting
Finishes
B : Black Coating
A : Hard Anodic coating
N : Nickel
G : Olive Drab Cadmium
RJFC