Amphenol H4 Bulkhead Series User manual

太阳能连接器H4板端系列安装手册
PV Connector H4 Bulkhead Series Instrucon Manual
Amphenol
H4 太阳能板端连接器
H4 PV BULKHEAD CONNECTOR
H4-H 太阳能板端连接器
H4-H PV BULKHEAD CONNECTOR
H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A

4. 组装流程 7
Assembly process
4.1 板端连接器组装 7
Bulkhead connectors assembly
4.2 连接器对插及解锁 9
Connectors mang and un-mang
5. 电缆状态 13
Cable roung
6. 连接器对插前防尘保护 12
connector dust protecon to the former
7. 存储注意事项： 13
Note on storage
8. 附件：禁止接触化学品清单： 14
Forbidden to exposure of chemicals list
H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A
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目 录
Table of Contents
1. 警告 2
Cauon
2. 技术参数 3
Technical data
3. 工具及应用 4
Tools & applicaon
3.1 工具 4
Tools
3.2 剥线流程 5
Cable preparaon and stripping process
3.3 机加端子压接流程 5
Cold Formed contacts crimping process
3.4 冲压端子压接流程 6
Stamping and Formed contacts crimping process
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1.警告
Cauon
1) 连接器在安装或拆卸过程中必须断开电源。
The connector must be isolated and disconnected from the power supply during the assembling or disassembling process.
2) 不可带电插拔。
Do not disconnect under load.
3) 推荐使用光伏电缆线。
The use of PV cable is recommended.
4) 推荐使用镀锡线芯线材。
The use of n plated cable is recommended.
5) 安费诺连接器配合状态符合IP68（水下1米一小时）密封性能。
The Amphenol connectors being mated are IP68 compliant in the funcon of sealing, and can be posioned for underwater 1 meter an hour.
6) 该产品应由有相应资质或经过专家培训的、具备相关安全应用规范的专业人员安装。
The product may be assembled and installed only by suitably qualified and trained specialists with due observance of applicable safety regulaons.
7) 该连接器只适用于B类和C类的铜导线(参考NFPA NEC 70第9章,表格10)。如果与其他等级的铜导线使用，连接器应做标记。
参考电缆导体标准：UL 486A-486B。
This connector is suitable for use only with Class B and C stranded copper conductors (See NFPA NEC 70 chapter 9, Table 10)” If the connector is found
to be suitable for use with other stranding classes, the connector shall be marked with those class conductors. See the Standard for Wire Connectors,
UL 486A-486B.
8)H4，H4-H连接器沿其轴向可承受最小44Lb拉力，但是不能长时间施加外力在连接器上.如图1.1所示。但不可使用如图1.2所示非连接器轴向力来拉连接器。
The H4，H4-H can withstand the pull force 44Lb MINS .But can't apply external force on the connector for a long me .along the direcon of picture 1.1
shows at the coupling interface .The force as shown in picture 1.2 shows is forbidden
图1.1 图1.2
picture 1.1 picture 1.2
9) 安费诺不承担对于未依照此安装手册要求安装而产生的任何责任。
Amphenol declines any liability in the event of failure to comply with this assembly instrucons.
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10）那些可与Amphenol零件相匹配的，非Amphenol原产的连接器以及被有时称为可与“Amphenol兼容”的连接器，它们不符合安全的，长期稳定的
电气要求，并且出于安全方面的考虑，不允许它们与Amphenol零件连接.如果这些连接器（未经Amphenol认证）与Amphenol零件连接并产生损害，对此
我们不承担任何责任。
Connectors not made by Amphenol which can be mated with Amphenol elements and in some cases are also described as “Amphenol-compable”do not
conform to the requirements for safe electrical connecon with long-term stability, and for safety reasons must not be plugged together with Amphenol
elements .Amphenol can therefore accept no liability for damage which occurs as a result of mang these connectors which lack Amphenol approval with
Amphenol elements.
11） 安费诺已知接触或使用化学品可能引起产品被污染，腐蚀，导致产品性能的衰减、或出现产品开裂的情形，禁止这些化学品与产品接触。
化学品清单参见文件：WI-S047-ENG Rev.B
A warning to our customers and users of product to prevent exposure of the chemicals to our product. These chemicals may cause corrosion degradaon of
performance, or cracking of product and might lead to potenal safety issues in applicaons, known chemicals refers to file, WI-S047-ENG Rev.B
2.技术参数:
Technical data
额定电压 :
Electrical rang
额定电流:
Current rang
保护等级:
1500V DC (TÜV IEC62852)①
1500V DC (UL 6703)
TÜV (IEC 62852) 25A @85℃; (2.5mm²/ 14 AWG) / 35A @85℃; (4mm²/ 12 AWG) / 45A @85℃; (6mm²/ 10
AWG) UL (UL6703) 15A (14 AWG) / 20A (12 AWG) / 30A (10 AWG)
连接器互配状态IP68 ,连接器分离状态 IP2X
Protecon degree: IP68 mated and IP2X unmated
安全等级: II
Safety class
可使用温度范围: -40℃to +85℃
Operaon Temperature Range
持证方： Amphenol Industrial Operaons
License holder
地址： 40-60 Delaware Avenue, Sidney, New York State 13838-1395, USA
Full Address
制造商 Amphenol Technology （Shenzhen）Co.,Ltd
Producer
电话 [phone]
Telephone
①H4-H bulkhead only get TÜV cerficaon
H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A
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H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A
3.工具及应用
Tools & applicaon
3.1)工具:
Required tools
机加工端子压接钳:
Crimp tool for cold forming contact
（2.5/4.0/6.0/10mm²端子）
(for 2.5/4/6/10mm² contact)
冲压端子压接钳:
Crimp tool for stamping forming contact:
（2.5/4.0/6.0mm²端子）
(for 2.5/4/6mm² contact)
剥线钳（2.5/4.0/6.0mm²光伏线）:
Strip tool for 2.5/4/6mm² PV cable
端子深度探测工具
Contact depth inspecon tool
母端防尘帽：
Female protect caps
公端防尘帽：
Male protect caps
机加工端子钳口:
Crimping die for cold forming contact:
（2.5/4.0/6.0/10mm²端子）
(for 2.5/4/6/10mm² contact)
UTXTC0004
UTXTC0005
UTXTD0004
UTXTD0005
H4TC0003 UTXTD0003
冲压端子钳口:
Crimping die for stamping forming contact:
（2.5/4.0/6.0mm²端子）
(for 2.5/4/6mm² contact)
H4TS0000 H4TW0001
H4&H4-H连接器蓝色扳手:
Wrench tool for H4&H4-H Cable connector
工具箱:
Complete tool kit for installers
H4TK0000
H4TT0001
UTXPF
UTXPM
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3.2) 剥线流程:
Cable preparaon and stripping process
使用安费诺剥线工具(H4TS0000)剥线时，首先调整卡位将线材放置合适位置，剥去线皮长度7.0±0.5 mm。请注意不要伤及铜丝,见下图3.2.1到图3.2.3。
Amphenol specified strip tool (H4TS0000) can be used in this step. First adjust the striper stopper , then put the cable in corresponding notch to strip the
length of 7±0.5mm. Be cauous not to nick conductors. See below pictures3.2.1 to 3.2.3.
3.3) 机加工端子压接流程:
Cold Fromed contacts Crimping process:
使用安费诺压线钳(UTXTC0004/ UTXTC0005)压线时，首先将已剥好的线材线芯放入端子孔内并确保所有线芯都在端子孔内（可从检查孔确认线芯是否到位）
然后将带线材的端子放入对应的压线钳钳口，并对应正确的定位器孔位，如图3.3.1及图3.3.5。压接后端子电缆拔出力要求需要满足表3.3.1。
Amphenol specified crimp tool (UTXTC0004/ UTXTC0005) can be used in this step. Insert striped cable into contact barrel and insure all conductor strands
are captured in the contact barrel and the conductors are visible in the inspecon hole. Crimp contact barrel by using the 4-ident crimping die, by pung
the contact barrel with striped cable in the corresponding crimping locator. See below pictures 3.3.1 and 3. 3.5 . The pull-out forces have to meet
below table 3.3.1 requirement.
H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A
图3.2.1
Picture 3.2.1
图 3.3.1
Picture 3.3.1 图 3.3.2
Picture 3.3.2
图 3.2.2
Picture 3.2.2
图 3.2.3
Picture 3.2.3
剥线长度
Strip length
L=7±0.5mm
线
cable
检查孔
Inspecon hole
公端子
Male contact
母端子
Female contact
图3.3.3
Picture 3.3.3
图3.3.4
Picture 3.3.4
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H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A
端子压接好后的效果见图3.3.6及图3.3.7.
See below pictures 3. 3.6 and 3.3.7 for crimping results.
3.4) 冲压端子压接流程:
Stamped & Formed contacts Crimping process:
使用安费诺压接工具 (H4TC0003)压线时，首先将已剥好的线材线芯放入端子槽内，并确保所有线芯都在端子槽内，然后将要压接的端子放入压线钳钳口, 并对应
正确的定位器孔位，小心不要伤到定位翅膀，见图 3.4.1至图3.4.5. 压接后端子电缆拔出力要求需要满足表3.4.1要求，
Amphenol specified crimp tool (H4TC0003) can be used in this step. Insert striped cable into contact barrel and Insure all conductor strands are captured in the
contact barrel. Crimp contact barrel by using the crimping die, Be careful for not hurng the locator wings. See below pictures 3. 4.1 to 3.4.5. The pull-out force
should meet below table 3.4.1 requirement.
图3.3.6
Pictures 3.3.6
图3.3.7
Pictures 3.3.7
图3.4.4
Picture 3.4.4
图 3.4.1
Picture 3.4.1
图3.4.3
Picture 3.4.3
图3.4.5
Picture 3.4.5
表格3.4.1
Table 3.4.1
位置
Position
1 14AWG/2.5 mm² Min. 223 N
2 12AWG/4.0 mm² Min. 312 N
3 10AWG/6.0 mm² Min. 356 N
电缆拔出力要求
Cable pull-out force
电缆规格
Cable size
图 3.4.2
Picture 3.4.2
位置 1
Position 1
位置 2
Position 2
位置 3
Position 3
图3.3.5
Picture 3.3.5
表格3.3.1
Table 3.3.1
位置
Position
1 14AWG/2.5 mm² Min. 223 N
2 12AWG/4.0 mm² Min. 312 N
3 10AWG/6.0 mm² Min. 356 N
3 8AWG/10.0 mm² Min. 401 N
Compression Ratio(压缩比率)：60%≤ X ≤80%
电缆拔出力要求
Cable pull-out force
电缆规格
Cable size
位置 1
Position 1
位置 2
Position 2
位置 3
Position 3
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H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A
客户使用自动打端子机进行压接时, 建议的压接规范, 如下图及其表格3.4.2
The customer wants to use the automac crimping machine, we suggest that the contact crimping spec, see following picture and table 3.4.2
14AWG/2.5 mm² 2.10mm REF 3.40mm REF
12AWG/4.0 mm² 2.39mm REF 4.00mm REF
10AWG/6.0 mm² 2.70mm REF 4.25mm REF
H/W Ratio(高度/宽度比率)：50%≤ X ≤75%
Compression Ratio(压缩比率)：70%≤ X ≤90%
铆接高度(A)
Crimping Height(A) 铆接宽度(B)
Crimping Width(B)
电缆规格
Cable Size
表格3.4.2
Table 3.4.2
b)将连接器安装到逆变器或者转换器的面板上,如图4.1.2
Mount the connectors to the panel of invertor or converter , see picture 4.1.2
图4.1.1
Picture 4.1.1
图4.1.2
Picture 4.1.2
高度Height
宽度Width
端子压接好后的效果见图3.4.6及图3.4.7。
See below pictures 3.4.6 and 3.4.7 for crimping result.
图 3.4.6
Picture 3.4.6
定位翅膀(不可被压接)
Locator wings should not be crimped
图 3.4.7
Picture 3.4.7
4) 组装流程：
Assembly process
4.1) 板端安装步骤：
Panel mounng assembling
a)客户收到的板端连接器密封件已经组装在板端连接器
的壳体上,如图4.1.1
Customer gets the connectors with sealing gaskets
assembled to the housings , see picture 4.1.1
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图 4.1.3
Picture 4.1.3
图 4.2.2
Picture 4.2.2
图 4.2.1
Picture 4.2.1
4.2.1) 压接端子及插线
Crimped contacts with cable
将已打好端子的线材从连接器后端插入，当插到位后会听到“滴”的卡位声，端子插入后不可再拔出。(端子的压接方法及剥线请参考工具的应用3.2到3.4)
见下图4.2.1到图4.2.2
Insert contact cable assembly into back of male and female connector. A “click” should be heard or felt when the contact cable assembly is seated in
correct posion. Contacts cannot be removed once seated.
不论是水平安装还是垂直安装，孔间距最小要求25mm,以面板壁厚最大5mm来安装连接器，并用1.1 N·m到1.4N·m扭矩扭紧螺母，如图4.1.1及图4.2.3 (单位: mm)。
Drill the box wall according to the illustraon. For both horizontal and vercal mounng we recommend a Minimum distance X=25mm, the wall thickness need
be 5mm MAX. The nut must be screwed up with a Properly torque range 1.1 to 1.4 N·m See below picture 4.1.1 to picture 4.2.3(unit: mm).
c) 使用扭力扳手使螺母紧固在面板上, 如图4.1.3
Use the wrench tool to ghten the nut to the panel, see picture 4.1.3
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H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A
图 4.3.1
Picture 4.3.1
4.2.2) 连接器对插及解锁
Connector mang and un-mang
公端和母端连接器对插直到听到“滴“的卡位声说明对插到位。安费诺H4连接器及加大H4连接器符合NEC 2008 690.33标准, 所以需要工具进行解锁。
For mang, align the 2 half connectors and mate them together by hand unl a “click” is heard and/or felt. For un-mang, since the Amphenol H4 and Enlarge H4 connector
complies with the NEC 2008 690.33, a tool is required to disconnect the connector once mated.
以下特征可以确认连接器是否对插到位：
Below feather can confirm the connector has been good mated or not：
1. 卡扣卡到位如下第一点。/ The latch was hookup as below point one.
2. 密封圈在外部不可看见。/ O-ring pressed inside and invisible.
3. 公头和母头之间仅可有小的间隙( 间隙 ≤ 0.3mm) ./ There is very small gap between the interface of male and female ( gap ≤ 0.3mm) .
安费诺提供蓝色扳手(H4TW0001)和解锁工具(H4TU0000)用于安费诺H4系列连接器连接器的解锁，如图4.3.1。
Amphenol specified wrench tool (H4TW0001) or Universal tool (H4TU0000) should be used in this step for H4 series. See below picture 4.3.1.
H4-H连接器可直接用手打开。
The H4-H can be disconnected by hand.
2
3
1
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