Amphenol UTX SERIES User manual

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 1 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
太阳能连接器UTX系列
PV Connector UTX Series
编制(Prepared by): Johnny Wang 审核(Checked by): Allen Wan
日期（Date）: 2017-06-30 日期（Date）:2017-07-05
UTX 线端太阳能连接器
UTX PV CABLE CONNECTOR
UTX 板端太阳能连接器
UTX BULKHEAD PV CONNECTOR

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 2 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
目录
Table of Contents
1. 警告 ................................................................................................................................ 4
Caution
2. 技术参数 ................................................................................................................................ 4
Technical data
3. 产品信息 ................................................................................................................................ 5
Product information
3.1 产品图片 .................................................................................................................................. 5
Product picture
3.2 连接器料号 ............................................................................................................................... 7
Connector part number
3.3 卷装冲压端子料号 ............................................................................................................................... 7
Stamping forming contact part number for reel
4. 工具及应用 .............................................................................................................................. 8
Tools & application
4.1 工具 .................................................................................................................................. 8
Tools
4.2 剥线流程 ................................................................................................................................ 9
Cable preparation and stripping process
4.3 机加端子压接流程 ............................................................................................................................. 9
Crimp process for cold forming contacts
4.4 冲压端子压接流程 .......................................................................................................................... 11
Crimp process for stamping forming contacts
5. 组装流程 ........................................................................................................................... 13
Assembly process
5.1 线端连接器组装 ................................................................................................................... 13
For Cable connector assembling
5.2 板端连接器组装 ............................................................................................................................. 17
For bulkhead connector assembling
5.3 连接器对插及解锁 ............................................................................................................................ 18
Connector mating and un-mating

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 3 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
6. 电缆状态 ............................................................................................................................. 19
Cable routing
7. 防尘帽安装 ........................................................................................................................ 19
Dust cap assembly
8. 更新记录 ............................................................................................................................. 21
Revision record
9. 附表 ....................................................................................................................................... 22
Attached table

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 4 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
1.警告
Caution
1) 此安装手册涉及的连接器应避免与附表WI-S047-ENG-connector文件中（但不仅限于此文件）列出禁止
使用的化学品接触。对于确实要使用的化学品而该化学品又不在物质表中的，请联络安费诺公司并得
到确认批准后方可使用。使用未经过安费诺认可的化学品所造成的损失，不属于质保范围。
The products in this document should avoid contact with the forbidden chemicals which listed in the
attached table WI-S047-ENG-connector (but not limited to this file). If some certain chemicals which are
not specified in the Sensitive Chemicals List must be introduced, please contact Amphenol for further
confirmation before the proposed use of these chemicals. It is out of scope of quality assurance if the
unconfirmed chemicals lead to the product failure.
2) 连接器在安装或拆卸过程中必须断开电源。
The connector must be isolated and disconnected from the power supply during the assembling or
disassembling process.
3) 不可带电插拔。
Do not disconnect under load.
4) 推荐使用光伏电缆线。
The use of PV cable is recommended.
5) 推荐使用镀锡线芯线材。
The use of tin plated cable is recommended.
6) 安费诺连接器符合IP68（水下1米一小时）密封性能。
The connectors are IP68 rated, and can be positioned for short time under 1MT of water.
7) 该产品应由有相应资质或经过专家培训的，具备相关安全应用规范的专业人员安装。
The connector is considered to be in compliance with UL 6703 only when assembled in the manner specified
by assembly instructions.
8) 该连接器只适用于B类和C类的铜导线（参考NFPA NEC 70第9章，表格10）。如果与其他等级的铜导线使
用，连接器应做标记。参考电缆导体标准：UL 486A-486B。
This connector is suitable for use only with Class B and C stranded copper conductors (See NFPA NEC 70
Chapter 9, Table 10).If the connector is found to be suitable for use with other stranding classes, the
connector shall be marked with those class conductors. See the Standard for Wire Connectors, UL
486A-486B.
9) 安费诺不承担对于未依照此安装手册要求安装而产生的任何责任。
Amphenol declines any liability in the event of failure to comply with this assembly instructions.

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 5 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
2.技术参数:
Technical data
额定电压: 1500V DC (UL/TUV/JET)
Electrical rating 1000V DC (ETL)
额定电流: TUV : 25A @85
℃
; (2.5mm²/ 14 AWG)(IEC 62852)
Current rating 35A @85
℃
;(4mm²/ 12 AWG) (IEC 62852)
45A @85
℃
;(6mm²/ 10 AWG) (IEC 62852)
75A @85℃; 69A @90℃; (10mm²/ 8 AWG) (EN50521)
JET: 30A (2.5mm²/14AWG)
40A (4.0mm²/12AWG)
50A (6.0mm²/10AWG)
ETL/UL: 15A (14AWG)
20A (12AWG)
30A (10AWG)
50A (8AWG)
保护等级: 互配状态IP68,分离状态IP2X
Protection degree IP68 mated and IP2X unmated
安全等级: II
Safety class
可使用温度范围: -40℃到+90℃
Operation Temperature Range -40℃to +90℃
持证方：
License holder
Amphenol Technology (Shenzhen) Co., Ltd.
地址：
Full Address
Building C, 2nd Industrial Zone of Xia Shi Jia, Jiangshi Community, gongming
Sub-district, Guangming New District, Shenzhen, Guangdong, 518103 P. R.
China
3.产品信息
Product information
3.1) 产品图片:
Product pictures
UTX 线端连接器（TUV&UL&JET&ETL认证）：
UTX cable connector (TUV&UL&JET&ETL APPROVALS)

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 6 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
UTX M14 板端连接器（TUV&UL认证）：
UTX M14 bulkhead connector (TUV&UL APPROVALS)
UTX M12 板端连接器（TUV&UL认证）：
UTX M12 bulkhead connector (TUV&UL APPROVALS)
UTX-H 线端连接器（TUV认证）：
UTX-H cable connector (TUV APPROVALS)
UTX-H M12 板端连接器（TUV认证）：
UTX-H M12 bulkhead connector (TUV APPROVALS)

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 7 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
UTX-XL 线端连接器（TUV&UL双认证）：
UTX-XL cable connector (TUV&UL APPROVALS):
3.2) 连接器料号:
Connector part number
3.3) 卷装冲压端子料号:
Stamping forming contact part number for reel
备注：机加工端子无单独料号。
Note: Cold forming contacts are supplied standard with the connectors.
冲压端子 机加工端子
Stamping forming contact Cold forming contact

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 8 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
4.工具及应用
Tools & application
4.1) 工具:
Required tools
机加工端子压接钳:UTXTC0001
Crimp tool for cold forming contact
（2.5/4.0/6.0/10mm²端子）
(for 2.5/4/6/10mm² contact)
机加工端子钳口: UTXTD0001
Crimping die for cold forming contact:
（2.5/4.0/6.0/10mm²端子）
(for 2.5/4/6/10mm² contact)
冲压端子压接钳: UTXTC0002
Crimp tool for stamping forming contact:
（2.5/4.0/6.0mm²端子）
(for 2.5/4/6mm² contact)
冲压端子钳口: UTXTD0002
Crimping die for stamping forming contact:
（2.5/4.0/6.0mm²端子）
(for 2.5/4/6mm² contact)
剥线钳（2.5/4.0/6.0mm²光伏线）: H4TS0000
Strip tool for 2.5/4/6mm² PV cable
UTX连接器蓝色扳手: UTXTWA001
Wrench tool for UTX:
UTX-XL连接器蓝色扳手: UTXTWL001
Wrench tool for UTX-XL:
UTX连接器套筒: H4TTW100
Open-end back cap spanner:

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 9 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
公端防尘帽: UTXPM
Dust cap for male connector
母端防尘帽: UTXPF
Dust cap for female connector
端子深度探测工具 UTXTT0001
Contact depth inspection tool
万能解锁工具 H4TU0000
Universal disconnect tool
4.2) 剥线流程:
Cable preparation and stripping process
使用安费诺剥线工具(H4TS0000)剥线时，首先调整卡位将线材放置合适位置，剥去线皮长度 7.0±0.5 mm。
请注意不要伤及铜丝, 见下图 4.2.1到图 4.2.3。
Amphenol specified strip tool (H4TS0000) can be used in this step. First adjust the stripe stopper, then put the
cable in corresponding notch to strip the length of 7±0.5mm. Be careful NOT to nick conductors. See below
pictures from 4. 2.1 to 4.2.3.
图4.2.1 图4.2.2 图4.2.3
Picture4. 2.1 Picture 4.2.2 Picture4. 2.3
4.3) 机加工端子压接流程:
Crimp process for cold forming contacts
使用安费诺压线钳(UTXTC0001)压线时，首先将已剥好的线材线芯放入端子孔内并确保所有线芯都在端子
孔内（可从检查孔确认线芯是否到位）然后将带线材的端子放入对应的压线钳钳口，并对应正确的定位
器孔位，如图 4.3.1 到4.3.5。压接后端子电缆拔出力要求需要满足表 4.3.1。
Amphenol specified crimp tool (UTXTC0001) can be used in this step. Insert striped cable into contact barrel and
insure all conductor strands are captured in the contact barrel ( conductors should be visible in the inspection
Strip length
L=7.0
±
0.5mm
cable

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 10 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
位置 3
Position 3
hole ). Crimp contact barrel by using the 4-ident crimping die, by putting the contact barrel with striped cable in
the corresponding crimping locator. See below pictures from 4.3.1 to 4. 3.5. The pull-out forces have to meet
table 4.3.1 requirement.
图4.3.1 图4.3.2
Picture4. 3.1 Picture4. 3.2
公端子
Male contact
母端子
Female contact
图4.3.3 图4.3.4
Picture4. 3.3 Picture 4.3.
位置 1
Position 1
位置2
Position 2
图4.3.5
Picture 4.3.5
端子压接好后的效果见图 4.3.6 及图 4.3.7.
See below pictures 4. 3.6 and 4.3.7 for crimping result.
图4.3.6 图4.3.7
Picture 4.3.6 Picture4.3.7
表格 4.3.1 （Table 4.3.1）
位置
Position
电缆规格
Cable size
电缆拔出力要求
Cable pull-out force
1 14AWG/2.5 mm² 最小 223 N
Min. 223 N
2 12AWG/4.0 mm² 最小 312 N
Min. 312 N
2 10AWG/6.0 mm² 最小 356 N
Min. 356 N
3 8AWG/10.0 mm² 最小 401 N
Min. 401 N
检查孔
Inspection hole