Amphenol UTX SERIES User manual

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 1 of 21
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文件编号 (File Name):WI-S035-ENG-UTX REV.G
太阳能连接器UTX系列
PV Connector UTX Series
编制(Prepared by): Johnny Wang 审核(Checked by): Allen Wan
日期（Date）: 2017-06-30 日期（Date）:2017-07-05
UTX 线端太阳能连接器
UTX PV CABLE CONNECTOR
UTX 板端太阳能连接器
UTX BULKHEAD PV CONNECTOR

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
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目录
Table of Contents
1. 警告 ................................................................................................................................ 4
Caution
2. 技术参数 ................................................................................................................................ 4
Technical data
3. 产品信息 ................................................................................................................................ 5
Product information
3.1 产品图片 .................................................................................................................................. 5
Product picture
3.2 连接器料号 ............................................................................................................................... 7
Connector part number
3.3 卷装冲压端子料号 ............................................................................................................................... 7
Stamping forming contact part number for reel
4. 工具及应用 .............................................................................................................................. 8
Tools & application
4.1 工具 .................................................................................................................................. 8
Tools
4.2 剥线流程 ................................................................................................................................ 9
Cable preparation and stripping process
4.3 机加端子压接流程 ............................................................................................................................. 9
Crimp process for cold forming contacts
4.4 冲压端子压接流程 .......................................................................................................................... 11
Crimp process for stamping forming contacts
5. 组装流程 ........................................................................................................................... 13
Assembly process
5.1 线端连接器组装 ................................................................................................................... 13
For Cable connector assembling
5.2 板端连接器组装 ............................................................................................................................. 17
For bulkhead connector assembling
5.3 连接器对插及解锁 ............................................................................................................................ 18
Connector mating and un-mating

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
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6. 电缆状态 ............................................................................................................................. 19
Cable routing
7. 防尘帽安装 ........................................................................................................................ 19
Dust cap assembly
8. 更新记录 ............................................................................................................................. 21
Revision record
9. 附表 ....................................................................................................................................... 22
Attached table

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
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1.警告
Caution
1) 此安装手册涉及的连接器应避免与附表WI-S047-ENG-connector文件中（但不仅限于此文件）列出禁止
使用的化学品接触。对于确实要使用的化学品而该化学品又不在物质表中的，请联络安费诺公司并得
到确认批准后方可使用。使用未经过安费诺认可的化学品所造成的损失，不属于质保范围。
The products in this document should avoid contact with the forbidden chemicals which listed in the
attached table WI-S047-ENG-connector (but not limited to this file). If some certain chemicals which are
not specified in the Sensitive Chemicals List must be introduced, please contact Amphenol for further
confirmation before the proposed use of these chemicals. It is out of scope of quality assurance if the
unconfirmed chemicals lead to the product failure.
2) 连接器在安装或拆卸过程中必须断开电源。
The connector must be isolated and disconnected from the power supply during the assembling or
disassembling process.
3) 不可带电插拔。
Do not disconnect under load.
4) 推荐使用光伏电缆线。
The use of PV cable is recommended.
5) 推荐使用镀锡线芯线材。
The use of tin plated cable is recommended.
6) 安费诺连接器符合IP68（水下1米一小时）密封性能。
The connectors are IP68 rated, and can be positioned for short time under 1MT of water.
7) 该产品应由有相应资质或经过专家培训的，具备相关安全应用规范的专业人员安装。
The connector is considered to be in compliance with UL 6703 only when assembled in the manner specified
by assembly instructions.
8) 该连接器只适用于B类和C类的铜导线（参考NFPA NEC 70第9章，表格10）。如果与其他等级的铜导线使
用，连接器应做标记。参考电缆导体标准：UL 486A-486B。
This connector is suitable for use only with Class B and C stranded copper conductors (See NFPA NEC 70
Chapter 9, Table 10).If the connector is found to be suitable for use with other stranding classes, the
connector shall be marked with those class conductors. See the Standard for Wire Connectors, UL
486A-486B.
9) 安费诺不承担对于未依照此安装手册要求安装而产生的任何责任。
Amphenol declines any liability in the event of failure to comply with this assembly instructions.

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
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2.技术参数:
Technical data
额定电压: 1500V DC (UL/TUV/JET)
Electrical rating 1000V DC (ETL)
额定电流: TUV : 25A @85
℃
; (2.5mm²/ 14 AWG)(IEC 62852)
Current rating 35A @85
℃
;(4mm²/ 12 AWG) (IEC 62852)
45A @85
℃
;(6mm²/ 10 AWG) (IEC 62852)
75A @85℃; 69A @90℃; (10mm²/ 8 AWG) (EN50521)
JET: 30A (2.5mm²/14AWG)
40A (4.0mm²/12AWG)
50A (6.0mm²/10AWG)
ETL/UL: 15A (14AWG)
20A (12AWG)
30A (10AWG)
50A (8AWG)
保护等级: 互配状态IP68,分离状态IP2X
Protection degree IP68 mated and IP2X unmated
安全等级: II
Safety class
可使用温度范围: -40℃到+90℃
Operation Temperature Range -40℃to +90℃
持证方：
License holder
Amphenol Technology (Shenzhen) Co., Ltd.
地址：
Full Address
Building C, 2nd Industrial Zone of Xia Shi Jia, Jiangshi Community, gongming
Sub-district, Guangming New District, Shenzhen, Guangdong, 518103 P. R.
China
3.产品信息
Product information
3.1) 产品图片:
Product pictures
UTX 线端连接器（TUV&UL&JET&ETL认证）：
UTX cable connector (TUV&UL&JET&ETL APPROVALS)

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
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UTX M14 板端连接器（TUV&UL认证）：
UTX M14 bulkhead connector (TUV&UL APPROVALS)
UTX M12 板端连接器（TUV&UL认证）：
UTX M12 bulkhead connector (TUV&UL APPROVALS)
UTX-H 线端连接器（TUV认证）：
UTX-H cable connector (TUV APPROVALS)
UTX-H M12 板端连接器（TUV认证）：
UTX-H M12 bulkhead connector (TUV APPROVALS)

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
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UTX-XL 线端连接器（TUV&UL双认证）：
UTX-XL cable connector (TUV&UL APPROVALS):
3.2) 连接器料号:
Connector part number
3.3) 卷装冲压端子料号:
Stamping forming contact part number for reel
备注：机加工端子无单独料号。
Note: Cold forming contacts are supplied standard with the connectors.
冲压端子 机加工端子
Stamping forming contact Cold forming contact

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4.工具及应用
Tools & application
4.1) 工具:
Required tools
机加工端子压接钳:UTXTC0001
Crimp tool for cold forming contact
（2.5/4.0/6.0/10mm²端子）
(for 2.5/4/6/10mm² contact)
机加工端子钳口: UTXTD0001
Crimping die for cold forming contact:
（2.5/4.0/6.0/10mm²端子）
(for 2.5/4/6/10mm² contact)
冲压端子压接钳: UTXTC0002
Crimp tool for stamping forming contact:
（2.5/4.0/6.0mm²端子）
(for 2.5/4/6mm² contact)
冲压端子钳口: UTXTD0002
Crimping die for stamping forming contact:
（2.5/4.0/6.0mm²端子）
(for 2.5/4/6mm² contact)
剥线钳（2.5/4.0/6.0mm²光伏线）: H4TS0000
Strip tool for 2.5/4/6mm² PV cable
UTX连接器蓝色扳手: UTXTWA001
Wrench tool for UTX:
UTX-XL连接器蓝色扳手: UTXTWL001
Wrench tool for UTX-XL:
UTX连接器套筒: H4TTW100
Open-end back cap spanner:

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
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公端防尘帽: UTXPM
Dust cap for male connector
母端防尘帽: UTXPF
Dust cap for female connector
端子深度探测工具 UTXTT0001
Contact depth inspection tool
万能解锁工具 H4TU0000
Universal disconnect tool
4.2) 剥线流程:
Cable preparation and stripping process
使用安费诺剥线工具(H4TS0000)剥线时，首先调整卡位将线材放置合适位置，剥去线皮长度 7.0±0.5 mm。
请注意不要伤及铜丝, 见下图 4.2.1到图 4.2.3。
Amphenol specified strip tool (H4TS0000) can be used in this step. First adjust the stripe stopper, then put the
cable in corresponding notch to strip the length of 7±0.5mm. Be careful NOT to nick conductors. See below
pictures from 4. 2.1 to 4.2.3.
图4.2.1 图4.2.2 图4.2.3
Picture4. 2.1 Picture 4.2.2 Picture4. 2.3
4.3) 机加工端子压接流程:
Crimp process for cold forming contacts
使用安费诺压线钳(UTXTC0001)压线时，首先将已剥好的线材线芯放入端子孔内并确保所有线芯都在端子
孔内（可从检查孔确认线芯是否到位）然后将带线材的端子放入对应的压线钳钳口，并对应正确的定位
器孔位，如图 4.3.1 到4.3.5。压接后端子电缆拔出力要求需要满足表 4.3.1。
Amphenol specified crimp tool (UTXTC0001) can be used in this step. Insert striped cable into contact barrel and
insure all conductor strands are captured in the contact barrel ( conductors should be visible in the inspection
Strip length
L=7.0
±
0.5mm
cable

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UTX SERIES INSTRUCTION MANUAL
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位置 3
Position 3
hole ). Crimp contact barrel by using the 4-ident crimping die, by putting the contact barrel with striped cable in
the corresponding crimping locator. See below pictures from 4.3.1 to 4. 3.5. The pull-out forces have to meet
table 4.3.1 requirement.
图4.3.1 图4.3.2
Picture4. 3.1 Picture4. 3.2
公端子
Male contact
母端子
Female contact
图4.3.3 图4.3.4
Picture4. 3.3 Picture 4.3.
位置 1
Position 1
位置2
Position 2
图4.3.5
Picture 4.3.5
端子压接好后的效果见图 4.3.6 及图 4.3.7.
See below pictures 4. 3.6 and 4.3.7 for crimping result.
图4.3.6 图4.3.7
Picture 4.3.6 Picture4.3.7
表格 4.3.1 （Table 4.3.1）
位置
Position
电缆规格
Cable size
电缆拔出力要求
Cable pull-out force
1 14AWG/2.5 mm² 最小 223 N
Min. 223 N
2 12AWG/4.0 mm² 最小 312 N
Min. 312 N
2 10AWG/6.0 mm² 最小 356 N
Min. 356 N
3 8AWG/10.0 mm² 最小 401 N
Min. 401 N
检查孔
Inspection hole

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
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母端子
Female contact
4.4) 冲压端子压接流程:
Crimp process for stamping forming contacts
使用安费诺压接工具 (UTXTC0002)压线时，首先将已剥好的线材线芯放入端子槽内，并确保所有线芯都在
端子槽内，然后将要压接的端子放入压线钳钳口, 并对应正确的定位器孔位压接，见图 4.4.1 至图 4.4.5. 压
接后端子电缆拔出力要求需要满足表 4.4.1 要求。
Amphenol specified crimp tool (UTXTC0002) can be used in this step. Insert striped cable into contact barrel and
insure all conductor strands are captured in the contact barrel. Crimp contact barrel by using the corresponding
crimping die, See below pictures from 4. 4.1 to 4.4.5. The pull-out force has to meet below table 4.4.1
requirement.
图4.4.1 图4.4.2
Picture 4.4.1 Picture 4.4.2
图4.4.3 图4.4.4
Picture 4.4.3 Picture 4.4.4
图4.4.5
Picture 4.4.5
表格 4.4.1 （Table 4.4.1）
位置
Position
电缆规格
Cable size
电缆拔出力要求
Cable pull-out force
1 14AWG/2.5 mm² Min. 223 N
2 12AWG/4.0 mm² Min. 312 N
3 10AWG/6.0 mm² Min. 356 N
公端子
Male contact
位置 1
Position 1
位置 2
Position 2
位置 3
Position 3

UTX 系列连接器安装手册
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端子压接好后的效果见图 4.4.6 及图 4.4.7。
See below pictures 4.4.6 and 4.4.7 for crimping result.
图4.4.6 图4.4.7
Picture 4.4.6 Picture 4.4.7
客户使用自动打端子机进行压接时, 建议压接规范如表格 4.4.2, 压接刀模尺寸要求如下图 4.4.8 到图
4.4.13(单位: mm)。
If customer use the automatic crimping machine, we suggest that the contact crimping spec should meet the
table 4.4.2 requirement. The suggestion dimensions of crimping tool as below pictures 4.4.8 to 4.4.13 (Unit: mm).
2.5mm²/14AWG 上刀模 2.5mm²/14AWG 下刀模
2.5mm²/14AWG Up Blade 2.5mm²/14AWG Down Blade
图4.4.8 图4.4.9
Picture 4.4.8 Picture 4.4.9
表格 4.4.2（Table 4.4.2）
电缆规格
Cable Size
铆接高度(A)
Crimping Height(A)
铆接宽度(B)
Crimping Width(B)
14AWG/2.5 mm² 2.10±0.05mm 3.40±0.10mm
12AWG/4.0 mm² 2.39±0.05mm 4.00±0.10mm
10AWG/6.0 mm² 2.70±0.05mm 4.25±0.10mm
H/W Ratio(高度/宽度比率)：50%≤X ≤75%
Compression Ratio(压缩比率)：70%≤X ≤90%
B

UTX 系列连接器安装手册
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4.0mm²/12AWG 上刀模 4.0mm²/12AWG 下刀模
4.0mm²/12AWG Up Blade 4.0mm²/12AWG Down Blade
图4.4.10 图4.4.11
Picture 4.4.10 Picture 4.4.11
6.0mm²/10AWG 上刀模 6.0mm²/10AWG 下刀模
6.0mm²/10AWG Up Blade 6.0mm²/10AWG Down Blade
图4.4.12 图4.4.13
Picture 4.4.12 Picture 4.4.13
5. 组装流程:
Assembly process
5.1) 线端连接器安装:
For Cable connector
5.1.1) 压接端子及插线
Crimped contacts with cable
将已压接好的端子从连接器后端插入，当插到位后会听到“滴”的卡位声，端子插入后不可再拔出,
(端子的压接方法及剥线请参考工具应用4.2到4.4), 见下图5.1.1到图5.1.4。
Insert contact cable assembly into back of male and female connector. A “click” should be heard or felt

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when the contact cable assembly is seated in correct position. Contacts cannot be removed once seated.
(Contacts crimping and cable stripping per tool application from 4.2 to 4.4).
See below pictures 5.1.1 to 5.1.4.
母端连接器
Female PV Connector
图5.1.1 图5.1.2
Picture 5.1.1 Picture 5.1.2
公端连接器
Male PV Connector
图5.1.3 图5.1.4
Picture 5.1.3 Picture 5.1.4
备注：
Notes:
可通过端子探测工具确认端子是否插到位。连接器边缘要落在端子深度探测工具白色区域内。
见下图5.1.5到图5.1.7。
Can use the contact depth inspection tool confirm whether the contact is right seated or not. The edge
of connector should locate within the white area of the contact depth inspection tool. See below picture
5.1.5 to 5.1.7.
图5.1.5
Picture 5.1.5
图5.1.6
Picture 5.1.6
白色区域/White area
连接器边缘在白色区域内
The edge of connector locate within the white area
母头连接器
For female end connector
公头连接器
For male end connector

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图5.1.6
Picture 5.1.6
5.1.2) 锁紧螺帽
Tightening the back cap
UTX 连接器需用 3.5 N·m 到4.0 N·m 的扭矩锁紧螺帽。
UTX PV connector back cap must be screwed up with a properly torque range from 3.5 to 4.0 N·m
UTX-XL 连接器用 4.0 N·m 到4.5 N·m扭矩锁紧螺帽。
UTX-XL PV connector back cap must be screwed up with a properly torque range from 4.0 to 4.5 N·m.
在锁紧螺帽时，不论是使用帽子还是本体进行连接器组装都不会影响连接器的功能，客户可以根据自己
的组装工艺选择组装方式。
Whether the connectors were screwed by cap or body, there is no any effect on the functionality. Customer
can choose the different screwed method according to their manufacturing processes..
以下是连接器通过本体或帽子组装时的受力面，如图 5.1.5 到图 5.1.8。
See the acting point when connector was screwed by body or cap, as below picture from 5.1.5 to picture 5.1.8
图5.1.5 图5.1.6
Picture 5.1.5 Picture 5.1.6
受力面
Action surface
连接器边缘在白色区域内
The edge of connector locate within the white area

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图5.1.7 图5.1.8
Picture 5.1.7 Picture 5.1.8
客户选择现场安装，可使用安费诺蓝色扳手(UTX 使用 UTXTWA001, UTX-XL 使用 UTXTWL001 )组装连接器，
如图 5.1.9 及图 5.1.10。如果客户使用扭力扳手组装连接器，可用安费诺专用连接器套筒(H4TTW100)
进行组装,如图 5.1.11 及图 5.1.12。
Amphenol specified wrench tool (UTXTWA001 for UTX and UTXTWL001 for UTX-XL) can be used in this step，
as below picture 5.1.9 and 5.1.10.
Customer can use open-end back cap spanner (H4TTW100) if customer use electric torque controlled wrench
tool to tighten the cap，as below picture 5.1.11 and 5.1.12..
图5.1.9 图5.1.10
Picture 5.1.9 Picture 5.1.10
图5.1.11 图5.1.12
Picture 5.1.11 Picture 5.1.12
受力面
Action surface

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 17 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
5.1.3) 备注：
Notes
1. UTX 连接器线材外径要求为 ø5.3mm 到ø7.65mm，UTX-XL 连接器线材外径要求为 ø7.9mm 到ø9.3mm。
The cable range of UTX PV connector is from ø5.3mm to ø7.65mm, UTX-XL is from ø7.9mm to ø9.3mm.
2.适用 UTX 连接器导线的线芯数为 19 到105 根。
The number of conductor strands for UTX is from 19 to 105.
3.适用 UT-XL 连接器导线的线芯数为 19 到84 根。
The number of conductor strands for UTX-XL is from 19 to 84.
4.扭矩要求只针对安费诺太阳能线材。不同的线材组装完成后都需达到 IP68 及拉力测试要求（无端子状
态下吊重 20Lb，一分钟）。
These torque force apply to Amphenol PV cable only. The cable assembly should pass IP68 and Pullout test
(20Lb, Min, without contact) which UTX and UTX-XL PV connector assembled with different PV cable.
5.线材线芯只能用铜线芯。
A statement that the conductor type is limited to copper wire only ("Copper" or "CU" are acceptable).
5.2) 板端连接器安装
N·m到1.4N·m扭矩扭紧螺母，如图5.2.1及图5.2.2 (单位: mm) 。
Drill the box wall according to the illustration. For both horizontal and vertical mounting we recommend a
minimum Distance X=30mm, the wall thickness need be 5mm MAX. The nut must be screwed up with a
Properly torque range from 1.1 to 1.4 N·m. See below picture 5.2.1 to picture 5.2.2(unit: mm).
For Bulkhead connector assembling
5.2.1) 板端连接器安装
Bulkhead connector mounting
不论是水平安装还是垂直安装，孔间距最小要求30mm,面板壁厚最大5mm来安装连接器，并用1.1
图5.2.1
Picture 5.2.1

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 18 of 21
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文件编号 (File Name):WI-S035-ENG-UTX REV.G
图5.2.2
Picture 5.2.2
5.2.2) 压接端子及插线
Crimped contacts with cable
将已打好端子的线材从连接器后端插入，当插到位后会听到“滴”的卡位声，端子插入后不可再拔出。
（端子的压接方法及剥线请参考工具的应用4.2到4.4）见下图5.2.3到图5.2.4。
Insert contact cable assembly into back of male and female connector. A “click” should be heard or felt when
the contact cable assembly is seated in correct position. Contacts cannot be removed once seated. (Contacts
crimping and cable stripping per tool application from 4.2 to 4.4). See below pictures 5.2.3 to 5.2.4.
图5.2.3 图5.2.4
Picture 5.2.3 Picture 5.2.4
5.3) 连接器对插及解锁
Connector mating and un-mating
公端和母端连接器对插直到听到“滴“的卡位声说明对插到位。安费诺 UTX 连接器及 UTX-XL 连接器符合
NEC 2008 690.33 标准, 所以需要工具进行解锁。
For mating, align the 2 half connectors and mate them together by hand until a “click” is heard and/or felt. For
un-mating, since the Amphenol UTX and UTX-XL connector complies with the NEC 2008 690.33, a tool is
required to disconnect the connector once mated.

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 19 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
安费诺蓝色扳手(UTX 使用 UTXTWA001，UTX-XL 使用 UTXTWL001)或万能解锁工具(H4TU0000)用于安费诺
UTX 系列连接器的解锁，如图 5.3.1 及图 5.3.2。UTX 系列与 H4 系列互配时也可用蓝色扳手 UTXTWA001
进行解锁。
Amphenol specified wrench tool (UTXTWA001 for UTX and UTXTWL001 for UTX-XL) or Universal tool
(H4TU0000) should be used in this step. See below picture 5.3.1 and 5.3.2. The wrench tool UTXTWA001 is
adapted if UTX series and H4 series mated.
蓝色扳手解锁 万能解锁工具解锁
WRENCH TOOL DISCONNECT UNIVERSAL TOOL DISCONNECT
图5.3.1 图5.3.2
Picture 5.3.1 picture 5.3.2
6. 电缆状态:
Cable routing
电缆根部建议保留 20mm 未折弯长度，以免因线缆折弯产生的外力引起连接器密封件变形, 如图 6.1 和图 6.2。
In order to avoid the cable bend force lead to a visible deformation in the sealing portion of the insulation, the
cable need keep at least 20mm straight length. See picture 6.1 and 6.2.
电缆最小弯曲半径请参考电缆生产厂商详细要求。
Refer to cable manufacturer’s specification for minimum bending radius.
图6.1 图6.2
Picture 6.1 Picture 6.2
20mm 20mm

UTX 系列连接器安装手册
UTX SERIES INSTRUCTION MANUAL
SOP-001QF-07 REV. A 本文最终解释权归安费诺所有/Final interpretation is owned by Amphenol. Page 20 of 21
uncontrolled copy
文件编号 (File Name):WI-S035-ENG-UTX REV.G
7. 防尘帽安装:
Dust cap assembly:
连接器安装过程中，如未能及时对插公母头连接器，需要用防尘帽（母头使用UTXPF，公头使用UTXPM)
组装保护，以防止连接器内部被污染。如图7.1和图7.2。
In the process of connector assembly, the connect need be protected by dust cap (female end use UTXPF and
male end use UTXPM) if connector can't be mated in time, so as to prevent the internal of connector be
contaminated. See picture 7.1 and 7.2.
图7.1 图7.2
Picture 7.1 Picture 7.2