Amphenol ePower-lite C10-765779-3XS1 User manual

CABLE ASSEMBLY WORK INSTRUCTION
ePower-lite 5.7mm 3-Port Connector
Part Numbers:
C10-765779-3XS1
C10-765779-3XS2
Revision Description Issue Date
Alnitial release 2021/08/16
AI-17

2
1. Package Contents
1: Plug Shell assembly
2: Plug contact assembly
3: Rear Outside Shield ring
4: Rear inside Shield ring
5: Rear Grommet
6: Rear Cover
2. Recommended shielded wire specicaon
Part 1: Plug Assembly
1 2 3 5 64
Wire Size Insulation
Diameter (mm)
Shield Wire
Diameter (mm)
Cable Jacket
Diameter (mm)
Recommended Min.
Cable Pullout Force (N)
16 mm28.1±0.2 0.12REF 11.2±0.3 1500
25 mm210.2±0.2 0.12REF 13.9±0.3 1900

3
Part 2: Plug Assembly
Step 1: Shielded wire stripping the jacket.
Step 2: Mount the rear inside shield ring (Part 4).
Step 3: Cutting shield wire.
Step 4: Shielding wire turned back.
Part 4
L1
Item Cung Length
L1 29.5±0.5mm
Item Cung Retenon Length
L2 9.5±0.5mm
L2

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Step 6: Mount the Rear Cover (Part 3).
Step 5: Install the Rear Cover (Part 6) and the Rear Grommet (Part 5) in sequence.
Step 7: Crimping the rear shield outside ring.
Part 3
Part 5 Part 6
Recommended crimp length is 4.5±0.5mm
Cable Size Recommended crimp
length of Side S
Recommended crimp
dist across Flats F
Recommended Min.
Pull out force
16mm26.0 11.0±0.1mm 150N
25mm26.0 11.0±0.1mm 150N

5
Step 8: Remove film layer, cutting insulation.
Notes: The recommended crimp sizes are only for reference. The customer should adjust them according to cable
specification and crimp tool and test results including temperature rise and metallographic analysis and pullout force.
Recommended crimping tool: Hydraulic press
Step 9: Mount the Plug contact assembly (Part 2).
L3
Item Cung Length
L3 9±0.5mm
Step 11: Pull one of the wires out and load. Crimp the Rear Shield (Part 5).
Gap is 1.0mm
reference
Recommended crimp length 8.0±0.5mm
Cable Size Recommended crimp
length of Side S
Recommended crimp
dist across Flats F
Recommended Min.
Pull out force
16mm26.0 6.5±0.1mm 1500N
25mm26.0 7.5±0.1mm 1900N

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Step 14: Insert the crimped terminal into the Plug shell assembly (Part 1) one by one. First assemble the rear sealing
grommet (Part 5). After that, assemble the rear cover (Part 6).
Notes: The recommended crimp sizes are only for reference. The customer should adjust them according to cable
specification and crimp tool and test results including contact resistance and pullout force.
Crimping tool: Manual hydraulic crimping
Die: 25mm2 die for 25mm2 cable
Step 13: Follow steps to assemble another two cables.
Note: The rear cover must be locking to the buckle of plug shell
Notes: Need to do lnsulation Resistance and DWV test after cable assembly
lnsulation Resistance test: 1000V DC, 100MΩ Min, 60s
DWV test: 3000V AC, leakage current ≤ 5mA, 60s
Part 1