ANTTI E-series User manual

Installation instructions
Shutter plate, operated by
linear actuator
Elevators E-series
408012 (en)
06-2018
ANTTI-TEOLLISUUS OY
Koskentie 89
FIN25340 Kanunki, Salo
Tel. +358 2 774 4700
Fax +358 2 774 4777
E-mail: antti@antti-teollisuus.
www.antti-teollisuus.


Antti-Teollisuus Oy 3 408012 06-2018
SHUTTER PLATE, OPERATED BY LINEAR ACTUATOR..................................................................................... 4
Contents of the package......................................................................................................................................... 5
Installation in the E-series elevator......................................................................................................................... 6
Attachment of the frame plate (E-model)................................................................................................................ 7
Attachment of the draw support.............................................................................................................................. 8
Supporting the linear actuatorrod ........................................................................................................................... 8
Cutting and attachment of shutter plate rods.......................................................................................................... 9
Connecting the cables to the linear motor............................................................................................................ 11
LOCATION OF SENSORS................................................................................................................................... 12
GUARANTEE TERMS.......................................................................................................................................... 14
EU- Declaration of Conformity.............................................................................................................................. 15
Contents

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SHUTTER PLATE, OPERATED BY LINEAR ACTUATOR
The shutter plate package includes the required ttings for installation in the E-elevators.
The electric connections shall be made in accordance with the documentation, included in the delivery.
Content of package (32828)

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Contents of the package
All part numbers in the installation instructions follow the numbering shown in Table 1.
Table 1. Parts included in the package.
Number ATK-code Part Amount
1 22456 Frame plate 1
2
3 32822 Draw support 2
4
5 42122 Support against buckling 2
6
7 41966 Guide 3
8 31642 Intermediate rod bracket 1
9 503513 Shutter plate rod 2
10 111565 Shutter plate rod M14 2
11 120545 Compression spring 2
12 110810 Nut Nyloc M12 1
13 101849 Hexagon screw M8x30 19
14 111501 Nut M8 19
15
16 102570 Hexagon screw M12x50 2
17 110570 Nut M12 1
18
19 102240 Hexagon screw M10x100 2
20 110560 Nut M10 6
21 300368 Linear actuator 1
22 119020 Conductor strap 3,6X203 4
23 111511 Washer M8 4
24
25
26 300295 Limit switch capacitive KI-2015-ABOA KI-0016 3
27 A73373 SENSOR BRACKET D30 100X100 1
28 107700 SELF-TAPPING SCEW 4 2X13 10
29 408012 Manual 1

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Installation in the E-series elevator
Fig. 1. Installation in elevator E
3pcs at regular
distances
NOTE! THE
SHUTTER PLATE
EDGE POINTS
AWAY FROM THE
ELEVATOR PIPES

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Attachment of the frame plate (E-model)
In the vertical direction the location for the machinery must be selected so that none of theelevator
pipe joints are positioned either at the frame plate (part 1) or at the draw support (part3). Fix the frame plate at the
four points shown in Fig. 2. It pays to put the screws for the sup-port against buckling (part 19) in place before
xing. See “Supporting the linear actuator rod”on the next page.
Fig. 2. Attachment of the frame plate to the elevator pipe.
Cover plate of elevator pipe
Side plate of elevator pipe
Frame plate
Fixing points
13. Hexagon screw M8x30
14. Nut M8

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3. Draw support
12. Nut Nyloc M12
13. Hexagon screw M8x30
14. Hexagonal nut M8
16. Hexa M12x50
Linear actuator
Fig. 4. Supporting the linear actuator rod. (Fig. 1, detail DET1)
Linear actuator rod
Supporting the linear actuator
rod
The linear actuator rod must always be installed
parallel to the elevator pipe. Do not tighten the xing
nuts (Fig. 4, part 20) too much, to avoid bending the
linear actuator rod. While tightening the nuts (parts 20),
try the linear actuator rod by hand. It must turn easily.
1. Frame plate
5. Support against buckling (2pcs.)
19. Hexagon screw M10x100 (2pcs.)
20. Nut M10 (6pcs.)
Attachment of the draw support
Choose the attachment point for the draw support so that the distance between its lowermost
xing screws and the uppermost xing screws of the frame plate is 800 mm (see Fig. 1). If you wish to place the
motor in a dierent position, you can turn the motor bracket 90°.
Fig. 3. Attachment of the draw support viewed from above.

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Cutting and attachment of shutter plate rods
COMPRESS TO 35 mm
Fig. 6. Attachment to the actuator.
Fig 7. Guides
7. Guide
8. Intermediate rod bracket
9. Shutter plate rod
16. Hexagon screw M12x50
17. Nut M12
Attach the lower ends of the shutter plate
rodsas shown in Fig. 5. Compress the spring to 35mm
by tightening the nut.
Install the rod guides (Fig. 7, part 7) at regulardistances.
Cut the shutter plate rod to such a length that the inter-
mediate rod bracket (Fig. 8, part 8) falls on the lower
limit switch as the shutterplate is closed. Drill 8 mm holes
in the rods for attachment. If necessary, place washers
underthe screws so as to prevent the screw capsfrom
touching the frame plate.
Install the uppermost limit switch in the uppermost
attachment holes.
Finally, lift the intermediate rod bracket to a level where
it can be xed to the linear actuator (Fig. 6).
Fig 5. Fixing the lower end of the shutter plate rod (Fig.
1, detail DET 2) Note that the shutter plate edge must
point away from the elevator pipes.

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Fig 8. Intermediate rod bracket at the lowest limit switch.
Check that the roller arms of the limit switches are adjusted to the correct length. As the intermediate arm passes
the limit swich, the limit swich must click and only the roller of the swich hit the intermediate rod bracket. The low-
est limit switch must be correctly positioned in particular in the vertical direction so that in their lowest position the
springs will be compressed by a few millimeters, but not completely tight.

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Connecting the cables to the linear motor
Connect the cables, coming out of the connecting box,
to the linear motor. Ensure that the seal rings in the
connectorsremain in their grooves as the connector
ispressed in place.
After the connection x the conductors withstraps
(part 22) to the linear actuator rod.
The electric connections shall be made in accordance
with the documentation included in the delivery.
Fig. 9. Cables

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LOCATION OF SENSORS
EXAMPLE:

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The required number of sensors depends on the con-
guration of the unit and the selected equipment. As
necessary, familiarise yourself with the documentation
included in the delivery
Capacitive sensor with adjustable upper limit.
Install as close to the precleaner as possible, but not
in the grain stream.
Capacitive intermediate limit sensor.
To be installed in the rst top section from the bottom.
If motorised shutter plates for the air channel (Optivol)
are used, the intermediate limit is normally installed
level with the lowest Optivol sensor.
Capacitive sensor at the lower limit.
It can be installed in the D170 cleaning hatch or next
to it on either side.
Hopper lower limit
The lower limit for the hopper shall be xed to the up-
per edge of the front intake part's side plate. Head of
sensor comes to hopper side.
Drill ø30 mm holes for the capacitive sensors (at the
lower and hopper lower limit). Install the sensors
putting the two pcs. of M30 nuts, which were included
in the delivery, on both sides of the plate.
Use the sensor bracket (27) for xing the capacitive sensor as the intermediate limit sensor. Fix the sensor
in the sensor bracket so the 2 pcs. of M30 nuts, which are included in the sensor package delivery, come on
opposite sides of the plate.
Make a hole in the side plate of the top section in the place, shown in the picture. The hole must be suciently
large to enable the sensor with its nuts to be inserted in it. The hole must, however, not be too large so that the
installation plate will cover it. Use self-tapping screws for xing the installation plate to the top section plate.
The hole does not have to be round.
Installing the sensor so that its tip will project about 5 mm above the attachment nut.

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GUARANTEE TERMS
Antti-Teollisuus Oy grants a guarantee on the products the company has manufactured, subject
to the following terms:
1. The period of guarantee is one year, which starts on the date of delivery from the factory; however,
it must include at least one harvest season.
2. The guarantee covers any defects in material and workmanship observed during the guarantee
period.
3. The guarantee period of the heat exchanger for the dryer heater is ve years from the date of
leaving the factory.
4. The instructions given by the manufacturer and the valid regulations have been followed during
assembly, operation and servicing.
5. The electrical installation has been carried out by a properly authorised service company.
6. The manufacturer is not responsible for any possible guarantee or commitment that the distributor
may have granted.
Compensation under the guarantee
The guarantee covers repair or replacement of faulty parts, as deemed appropriate by the
manufacturer. The guarantee covers neither the consequential losses caused by breakdown of the
appliance nor the labour, travel or daily allowances which are incurred as a result of replacing any
parts.
The guarantee does not cover the assembly and adjustment of the machinery.
Restrictions
Compensation under the guarantee will not be made in the following cases:
1. If the cause of the fault is normal wear, abnormal operating conditions, incorrect installation,
inadequate servicing, carelessness or unintended use.
2. The defect has resulted from incorrect voltage or any other disturbance in the electrical supply
network.
3. The defect has resulted from a thunderstorm, re, ooding or any other external factor.
4. The defect has resulted from water or any other contamination in the fuel or from the use of fuel not
suitable for the burner.
5 If the user has modi ed the appliance or attached additional equipment to it without the consent
of the manufacturer, or if the pre-set xed values of the limiting devices have been changed.
Claiming for compensation
1. The manufacturer and distributor must be noti ed of the defect in writing without delay.
2. The make, type and serial number as well as the date of delivery/putting into operation of the
machine must be stated.
3. Upon request, the faulty part or appliance must be delivered to the guarantor without delay. If the
part is not returned, the guarantor is entitled to invoice for the replacement part.

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EU- Declaration of Conformity
ANTTI-TEOLLISUUS OY
Koskentie 89
FIN25340 KANUNKI, Finland
Tel. +358 2 7744700
Fax +358 27744777
declares that
SHUTTER PLATE, OPERATED BY LINEAR ACTUATOR
conforms with the provisions of the following directives:
- Machine Directive 2006/42/EC
- Electro-Magnetic Compatibility Directive (EMC) 2004/108/EC
Kuusjoki 12.06.2018
Kalle Isotalo
Managing Director
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