Kone Mx10 Manual

ASME A17.1-2013 / CSA B44-13 Code

KONE MX10

MX20

MCP Maintenance Procedures

KONE Maintenance Method

MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13

Section 1: General Information

1.1 Warranties, Disclaimers and Notices

Illustration Notice:

The illustrations in this manual are generic and may differ in some cases from the material used for

the actual elevator.

DISCLAIMER OF WARRANTIES AND LIABILITIES:

KONE reserves the right at any time to alter the product design, specifications and procedures

reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE

CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY

PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY

PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR REPRESENTATION OF

THE TERMS OF ANY PURCHASE AGREEMENT.

KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR

DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR

TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR

ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE USER OF THIS DOCUMENT

ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT.

Trademark Notice:

KONE EcoSpace™, KONE MonoSpace®, KONE MiniSpace™, KONE S-MiniSpace™, EcoDisc®,

KONE EcoDom®3000, KONE TranSys™, KONE Alta™, KoneXion®and all other product names

are trademarks or registered trademarks of KONE Corporation in various countries.

General Notice:

This document, including all content other than ASME code content, is the sole and exclusive

property of KONE Inc. and KONE Corporation, and their respective affiliates and subsidiaries

(collectively, “KONE”). This document is protected by U.S. and International intellectual property

laws. KONE reserves the right to modify this document at any time, without notice. KONE makes

no representations or warranties, express or implied, regarding the accuracy of this document and

disclaims any liability for injury or property damage that may arise from use of this document.

copied, modified, or adapted, without the prior written consent of KONE Inc. All ASME code

references contained in this document are reprinted from A17.1-2013/CSA B44-13, by permission of

without written permission.

KONE Maintenance Method

MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13

1.2 Introduction

You now own a KONE elevator, congratulations!

We trust that you will be completely satisfied with your new equipment.

Safety and reliability are KONE’s primary concerns and are strongly emphasized in the design,

manufacturing, installation and maintenance processes of all KONE elevators. The revolutionary

KONE elevator technology, together with KONE’s quality, guarantee you a modern, ecologically

friendly elevator which will maintain its functionality in the years to come.

Planned preventive maintenance helps you take care of your elevator. You can ensure the future

value of your investment by implementing a carefully planned preventive maintenance program,

carried out by a competent maintenance provider. KONE has the experience and knowledge

needed to plan and carry out a program that will meet all the maintenance needs of your elevator.

KONE offers you a wide range of top quality maintenance and training services with the help of our

global organization and the latest elevator technology. For more information on these services,

please contact your local KONE office.

The scope of this manual

The purpose of this manual is to provide general guidance on the maintenance of your KONE

EcoDisc®technology based elevator to ensure safety. By following the instructions in this manual

you will ensure safe, comfortable and reliable elevator service for the elevator users in your building.

You will also increase the service life of your elevator and thus better retain the value of your

investment.

Maintenance instructions are updated based on the latest know-how related to elevator

maintenance. KONE wants to ensure that all KONE products are safe to end-users, even if KONE is

not the service provider, by providing these instructions.

Please, contact your local KONE sales office to ensure that you receive the latest information

related to the elevator’s maintenance.

NOTICE!

This manual should be stored so that it is accessible to authorized

persons.

1.3 Owner’s Responsibility:

The owner is responsible for ensuring that a competent elevator maintenance company or

organization maintains the elevator(s) according to a predefined maintenance program.

Elevator work is for elevator professionals only. Elevator maintenance work involves many

risks that unskilled people are not aware of.

KONE Maintenance Method

MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13

Maintenance organization:

A company, or part of a company, where competent maintenance personnel carry out maintenance

operations on behalf of the owner of the installation.

KONE Services

KONE as the elevator manufacturer has the best understanding of the maintenance requirements of

KONE elevators. KONE is committed to optimizing the equipment’s performance by

•using skilled people backed by the latest technology

•constantly developing new maintenance methods and techniques

•offering tailored and optimized maintenance programs

•training committed professionals to focus on the customer and his needs

•delivering maintenance services that focus on maximizing equipment reliability, availability and

safety

•taking into consideration particular, specific technical requirements of the equipment

•paying attention to specific needs of the building use

•providing 24/7 service

Local KONE Service Center

Contact information

(To be completed by local Front Line unit)

The contact information can also be found on the KONE website www.kone.com (Global Contact

Directory).

KONE Maintenance Method

MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13

Table of ContentsPage

1 General Information and Safety

1.1 Warranties, disclaimers and notices............................................................................................2

1.2 Introduction..................................................................................................................................3

1.3 Owner’s responsibility..................................................................................................................4

1.4 Safety...........................................................................................................................................6

2 AMSE A17.1-2013/B44/CSA-13 Code Information..........................................................8

3 Maintenance Procedures

3.1 Inside the Car...........................................................................................................................14

3.2 Machine Room.........................................................................................................................17

3.3 Car Top .....................................................................................................................................47

3.4 Outside the Hoistway..............................................................................................................57

3.5 Pit ..............................................................................................................................................58

4 Test Procedures

4.1 Category 1.................................................................................................................................65

4.2 Category 5.................................................................................................................................84

5 Approval and Version History.................................................................................................116

KONE Maintenance Method

MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13

1.4 Safety

Refer also to KONE U.S. Safety Policy (SAFETY-01-003) and Elevator Industry Field Employees’

Safety Handbook.

Safety precautions Note

You should develop and follow procedures that

have assimilated the requirements of national lift

codes and other safety related regulations.

In case of conflict between the Code and the

present instructions, a full risk assessment

should be carried out and an appropriate

course of action defined with the local

regulator and company management.

The local safety codes and rules must be obeyed

whenever possible. Refer to your local procedures to take the elevator

out of use.

Follow the safe working methods defined herein.

In case you are uncertain of the method’s safety,

seek expert advice.

Follow this instruction. Do not skip any step within

the procedures; otherwise there may be a

potentially dangerous situation which you have not

considered.

Warning signs highlight possible hazards.

Be sure that you have the latest maintenance

instruction in use. If you are unsure please

contact KONE.

ENSURE THAT ELECTRICAL EQUIPMENT AND

CONDUCTORS ARE SAFELY DE-ENERGISED

BEFORE WORKING ON THEM.

A locking off system for main electric supply isolator

or other system (for example fuse removal, locking

and tagging system, etc. when applicable) must be

agreed with person responsible for the building

electrification.

Do not connect or disconnect any connectors

when the power is ON.

Personal safety equipment must be available and

used as required.

Handle and dispose of waste materials in

accordance with company procedures that have

assimilated the regulations applicable to your

country/state.

Ensure that your work does not cause a hazard to

others. In particular keep access ways and fire exits

clear.

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KONE Maintenance Method

MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13

Special Signs and Notices

Example

Explanation

General warning, caution or risk of danger

Warning, risk of electric shock

General mandatory action

Electrical Safety

The following five (5) steps must be taken in the specified order unless there are essential

reasons for doing otherwise.

Take 5 Electrical When Working on Elevators

1. Disconnect power supply completely.

2. Secure power supply against re-connection.

3. Verify that installation is de-energized.

4. Check grounding requirements for special circumstances

5. Provide protection against adjacent live parts

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KONE Maintenance Method

MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13

SECTION 2:ASME A17.1-2013 / CSA B44-13 Code Requirements

Section 8.6.1, 8.6.2 and 8.6.3: Maintenance, Repair and Replacement

Special attention should be paid to the following excerpts taken from Section 8.6 of the ASME

A17.1-2013 / CSA B44-13 Safety Code for Elevators and Escalators. Section 8.6 outlines

requirements for Maintenance, Repair and Replacement. Field employees performing Maintenance,

Repair and Replacement should be familiar with this section of the code.

Note: Previous editions of the code do not include all of the following requirements. Check the

edition of the Code in effect in your area for information regarding local requirements.

8.6.1: General Requirements

8.6.1.2.2: On-Site Documentation

8.6.1.2.2 (a):Up-to-date wiring diagrams detailing circuits of all electrical protective devices and

critical operating circuits shall be available in the machinery space, machine room, control

space, or control room as appropriate to the installation.

8.6.1.5: Code Date Plate (reference to 8.9)

8.9.1: Required Information

An individual data plate shall be provided and maintained for each unit. The data plate shall

indicate the Code to be used for inspections and tests. The data plate shall indicate the Code

and edition in effect at the time of installation. The data plate shall also indicate the Code in

effect at the time of alteration and indicate the applicable requirements of 8.7.

Where the installation or alteration contains SIL Rated Devices the following wording

“Installation contains SIL Rated Devices” shall be included on the data plate or on an

additional plate located adjacent to the Code Data Plate.

8.9.2: Location

The data plate shall be in plain view, securely attached to each main line disconnect or

controller. It shall also be permitted to locate the data plate in the controller as long as it is in

plain view with the controller door open. An additional data plate shall be installed in the vicinity

of one of the starting switches on the exterior of escalators and moving walks.

8.6.1.6: General Maintenance Methods and Procedures

8.6.1.6.1: Making Safety Devices Inoperative

No person shall at any time make inoperative or ineffective any device on which the safety of

users is dependent including any electrical protective device, except where necessary during

tests, inspections, maintenance, repair, and replacement, provided the installation is first

removed from normal operation. Such devices shall be restored to their normal operating

condition in conformity with the applicable requirements prior to returning the equipment to

service.

8.6.1.6.2: Lubrication. All parts of the machinery and equipment requiring lubrication shall be

lubricated with lubricants equivalent to the type and grade recommended by the manufacturer.

Alternative lubricants shall be permitted when intended lubrication effects are achieved.

All excess lubricant shall be cleaned from the equipment. Containers used to catch leakage shall

not be allowed to overflow.

KONE Maintenance Method

MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13

8.6.1.6.3: Controllers, Wiring, and Wiring Diagrams

(a)The interiors of controllers and their components shall be cleaned when necessary to

minimize the accumulation of foreign matter that can interfere with the operation of the

equipment.

(b)Temporary wiring and insulators or blocks in the armatures or poles of magnetically operated

switches, contactors, or relays on equipment in service are prohibited.

and the equipment tested prior to returning it to service. Jumpers shall not be stored in the

machine space, hoistway, or pit.

(d) Control and operating circuits and devices shall be maintained in compliance with applicable

Code requirements (see 8.6.1.1.2).

(e) Substitution of any wire or current-carrying device for the correct fuse or circuit breaker in an

elevator circuit shall not be permitted.

8.6.1.6.4 Painting: Care shall be used in the painting of the equipment to make certain that it

does not interfere with the proper functioning of any component. Painted components shall be

tested for proper operation upon completion of painting.

8.6.1.6.5 Fire Extinguishers: In jurisdictions not enforcing NBCC, Class “ABC” fire

extinguishers shall be provided in elevator electrical machine rooms, control rooms, and control

spaces outside the hoistway intended for full bodily entry, and walk-in machinery and control

rooms for escalators and moving walks; and they shall be located convenient to the access door.

8.6.1.6.6 Workmanship: Care should be taken during operations such as torquing, drilling,

cutting, and welding to ensure that no component of the assembly is damaged or weakened.

Rotating parts shall be properly aligned.

8.6.1.7: Periodic Tests

8.6.1.6.7: Signs and Data Plates: Required signs and data plates that are damaged or missing

shall be repaired or replaced.

8.6.1.7.2: Periodic Test Tags: A periodic test record for all periodic tests containing applicable

code requirement(s) and date(s) performed, and the name of the person or firm performing the

test, shall be installed so as to be readily visible and adjacent to, or securely attached to, the

controller for each unit. The test record shall be in the form of a metal tag or other format

designated by and acceptable to the authority having jurisdiction. If any of the alternative test

methods contained in 8.6.4.20 were performed the test tag must indicate alternative testing was

utilized for the applicable requirement.

8.6.1.7.3: No person shall at any time make any required safety device or electrical protective

device ineffective, except where necessary during tests. Such devices shall be restored to their

normal operating condition in conformity with the applicable requirements prior to returning the

equipment to service (see 2.26.7).

8.6.2: Repairs

8.6.2.1: Repair Parts. Repairs shall be made with parts of at least equivalent material, strength,

and design (see 8.6.3.1).

Note: It is very important to distinguish repair parts from replacement parts. Definitions of a repair

and a replacement follow:

KONE Maintenance Method

MX10 / MX20 MCP Procedures - ASME A17.1-2013 / CSA B44-13

Repair: Reconditioning or renewal of parts, components, and/or subsystems necessary to keep

equipment in compliance with applicable Code requirements.

Replacement: The substitution of a device or component and/or subsystems, in its entirety, with a

unit that is basically the same as the original for the purpose of ensuring performance in

accordance with applicable Code requirements.

8.6.2.2: Welding and Design. Welding and design of welding shall conform to 8.7.1.4 and 8.7.1.5.

8.6.2.3: Repair of Speed Governors. Where a repair is made to a speed governor that affects the

tripping linkage or speed adjustment mechanism, the governor shall be checked in conformance

with 8.6.4.19.2.

Where a repair is made to the governor jaws or associated parts that affect the pull-through force,

the governor pull-through force shall be checked in conformance with 8.6.4.19.2(b). A test tag

shall be attached, indicating the date the pull-through test was performed.

8.6.2.4: Repair of Releasing Carrier. When a repair is made to a releasing carrier, the governor

rope pull-out and pull-through forces shall be verified in conformance with 8.11.2.3.2(b).

8.6.2.5: Repair of Suspension and Compensating Means and Governor Ropes. Suspension

and compensating members and governor ropes shall not be lengthened or repaired by splicing

(see 8.7.2.21).

8.6.2.6: Repairs involving SIL Rated Device(s). SIL Rated Device(s) used to satisfy 2.26.4.3.2,

2.26.8.2, 2.26.9.4(b), 2.26.9.5.1(b), and 2.26.9.6.1(b) shall:

(a) not be repaired in the field

(b) be permitted to be repaired in accordance with the provisions for repair where included in the

listing/certification

8.6.3: Replacements

8.6.3.1: Replacement Parts. Replacements shall be made with parts of at least equivalent

material, strength, and design.

8.6.3.2: Replacement Suspension Means. Suspension means, compensation means, and

governor ropes shall be replaced when they no longer conform to the requirements of ASME

A17.6. Replacement of suspension means, compensation means, and governor ropes shall

conform to the requirements of ASME A17.6 as stated in 8.6.3.2.1 through 8.6.3.2.3.

8.6.3.2.1: For steel wire rope, ASME A17.6, Section 1.10 shall apply. NOTE (8.6.3.2.1): See

Nonmandatory Appendix T for inspection and replacement of steel wire ropes.

8.6.3.2.2: For aramid fiber ropes, ASME A17.6, Section 2.9 shall apply.

8.6.3.2.3: For noncircular elastomeric-coated steel suspension members, ASME A17.6, Section

3.7 shall apply.

8.6.3.3: Replacement of Suspension-Means Fastenings and Hitch Plates. Replacement of

suspension-means fastenings and hitch plates shall conform to the requirements in 8.6.3.3.1

through 8.6.3.3.5.

8.6.3.3.1: When the suspension-means fastenings are replaced with an alternate means that

conforms to 2.20.9, load-carrying ropes shall be in line with the shackle rod.

8.6.3.3.2: Existing hitch plates that do not permit the load-carrying ropes to remain in line with

the shackle rods shall have the replacement fastening staggered in the direction of travel of the

elevator and counterweight, or the hitch plates shall be replaced.

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