Aprilaire Zoned Comfort User manual

Owner’s
Manual

Preface
Thank you for purchasing your new Aprilaire®Zoned
Comfort Control System. We sincerely appreciate your
business and are pleased to add your name to our growing
list of customers. With this purchase, you have invested in
the highest quality equipment currently available.
Please be assured that in addition to product quality, we
are committed to product performance and complete
customer satisfaction.
Overview
The Aprilaire Zoned Comfort Control System has been
designed to increase comfort in your home and reduce
energy costs. It’s able to do this because it solves the
problem caused by various areas of the home gaining and
losing heat at different rates. Unlike conventional heating
and air conditioning systems, Zoned Comfort Control
knows, at any given time, which areas (zones) of your home
require conditioned air. With this information, the Zoned
Comfort Control automatically directs the air to the zones
that require it. Because of this, it will not only increase the
comfort level throughout your home, it will also condition
only the areas that need it, thus reducing your energy costs.
The components that make up the Aprilaire Zoned
Comfort Control System are the following: thermostats, a
Control Panel, air control dampers and heating and cooling
equipment, as shown in the illustration on the following
page. The Control Panel is typically located on an inside wall
near your heating and air conditioning equipment. The
dampers are located inside your air ducts in such a way that
each zone can be independently controlled. Thermostats,
placed in each zone, are directly connected to the Control
Panel.

The above illustration shows a typical three zone Aprilaire
Zoned Comfort Control system with the following Research
Products Corporation components added for the ultimate in
indoor air quality and comfort:
• Eliminates dry nose, dry throat, itchy skin.
• Reduces static electricity.
• Reduces heating costs because you feel warmer at lower
temperatures.
• Proper humidity helps repel upper respiratory problems
caused by excessively dry air. Ask your doctor.
• Protects your home and furnishings from damaging
dryness and shrinkage.
• Reaches 99% efficiency on particles five microns or larger.
• Provides allergy relief.
• Lifetime limited warranty.
• Filtering media lasts one to two years.
• Protects heating and cooling equipment.
• Absolutely silent operation.
• Requires no service calls.
• Uses no electricity.
• Produces no ozone.
• Provides a constant, controlled supply of fresh air to your
home year-round.
• Reduces unhealthy indoor air pollutants, such as radon,
formaldehyde, smoke, and odors.
• Handles up to a 3,600 sq. ft. home, and conserves energy
by efficiently retaining the energy value from indoor air.
• Helps produce a quiet, safe, secure, healthy indoor
environment.
• Saves energy and energy costs with pinpoint accuracy.
• Provides ultimate comfort and reliability through state-of-
the-art engineering.
• Easy-to-set, easy-to-read controls.
For information on any of these products, please contact your
heating and air conditioning contractor or feel free to write or call us.
A
B
C
Zone 1
68˚F (20˚C)
Zone 2
70˚F (21˚C)
Zone 3
65˚F (18˚C)
A
B
C
D
D
Energy Recovery Ventilator

Model Types
Models 6202 & 6203
These two models were designed to work with your single-
stage heat/cool equipment (for example a furnace and an
air conditioner). The 6202 is for two zones while the 6203 is
for three.
Model 6303
This model was designed to work with your heat pump. It can
handle two stages of heat (one stage compressor, one
auxiliary heat) and one stage of cool. The 6303 will control 2
or 3 zones.
Basic Operation
Your Aprilaire Zoned Comfort Control System will allow you to
increase your comfort by directing conditioned air to separate
areas (zones) based on each zone’s thermostat setting.
To operate this system, just set or program each zone’s
thermostat to your desired comfort set points. When there is a
heating or cooling call from any zone, the appropriate heating
or cooling equipment will be turned on. The dampers to zones
not requiring heating or cooling will close and the conditioned
air will be directed to the calling zone (s) until the thermostat
is satisfied.
If one zone is calling for heat, while another zone is calling for
cooling during the minimum off time between cycles, the heat
call will be satisfied first. After the heat call is satisfied, the
cooling call will be satisfied. There is also a 20 minute change
over feature which provides a maximum call time of 20
minutes if opposing calls exist. The heating and cooling
equipment will not operate at the same time.
Your zone control system is designed to direct conditioned air
only to the rooms served by that zone’s thermostat. However,
due to the open design of today’s homes, it may not be
possible to maintain drastic temperature differences between
zones. Closing interior doors is a good way to reduce the air
exchange between zones and increase the temperature
difference between them.
The following sections describe how to make Heating,
Cooling, and Emergency Heat calls.

Heating Operation (All Models)
To start heating:
1. Set your thermostat to the Heat mode. Depending on the
thermostat, this is accomplished by either manually
moving a switch to the Heat position or digitally selecting
Heat mode with a push button. Consult your thermostat
Owner’s Manual for details.
2. Adjust the thermostat set point to a temperature higher
than the displayed room temperature so that a Heat call is
initiated. Again, consult your thermostat Owner’s Manual
for details on how to do this properly.
When you have correctly initiated a Heat call, the Aprilaire
Zoned Comfort Control Panel will start your heating
equipment. If the equipment does not come on right away it
may be due to the minimum-off time delay. Four minutes
must elapse after the last furnace cycle before it can come on
again. This built in feature ensures that the furnace does not
cycle too frequently, which can reduce the life of your furnace.
Cooling Operation (All Models)
1. To start cooling: Set your thermostat to the Cool mode.
Depending on the thermostat, this is accomplished by
either manually moving a switch to the Cool position or
digitally selecting Cool mode with a push button. Consult
your thermostat Owner’s Manual for details.
2. Adjust the thermostat set point to a temperature lower than
the displayed room temperature so that a Cool call is
initiated. Again, consult your thermostat Owner’s Manual
for details on how to do this properly.
When you have correctly initiated a Cooling call, the Aprilaire
Zoned Comfort Control Panel will start your cooling
equipment. If your air conditioning does not come on right
away it may be due to the minimum-off time delay. Four
minutes must elapse after the last air conditioner cycle before
it can come on again. This built-in feature ensures that the air
conditioner does not cycle too frequently, which can reduce
the life of your equipment.
Emergency Heat Operation
(Model 6303 only)
There are two options available for operation of Emergency
Heat. The option used with your system is dependent upon
the initial installation performed by your installer.

Option 1- If a heat pump thermostat was used, in zone 1, it is
equipped with an Emergency Heat setting that can initiate the
emergency heat mode. This is accomplished by moving the
thermostat mode selector switch or push button until
Emergency Heat is chosen. Then, by placing the zone 1
thermostat’s set point above the current temperature,
Emergency Heat will energize until the thermostat is satisfied.
Heat calls by any of the thermostats will then be satisfied by
the emergency heat until zone one makes a standard heat
call.
Option 2- If a Heat/Cool (non heat pump) thermostat was
used in zone 1, emergency heat can only be accessed by
setting the Emergency Heat switch located on the
Zoned
Comfort
Control Panel to the emergency heat position. Then,
by placing any thermostat’s set point above the current
temperature while in the heat mode, Emergency Heat will
energize until the thermostat is satisfied. The accompanying
Red Light on the control panel enclosure signifies you are in
Emergency Heat mode.
With this option the system will stay in the emergency heat
mode until this switch is turned to off.
Note: Emergency Heat is generally much more expensive
to operate than the Heat Pump. Use only when necessary.
Your equipment may not include Emergency Heat.
Damper Operation (All Models)
When the Aprilaire Zoned Comfort Control Panel receives a
call and turns on the appropriate equipment, it also
automatically closes the dampers that serve the non-calling
zones and opens those in the calling zones. When all calls are
satisfied, the Control Panel initiates a purge cycle during
which time the dampers maintain their last position. After this
purge all dampers open.
Fan Operation
The Aprilaire Control Panels allow you to control fan operation
from any zone. Dampers in zones not calling for fan will close.
If continuous fan operation is desired in all zones, the fan must
be turned on at the thermostat in each zone.

Turning the System Off (All Models)
In order to shut off the system and prevent the Aprilaire
Control Panel from turning on your equipment, you need to
set ALL of your thermostats to the OFF mode. Depending on
your thermostats, this is done manually with a slide switch on
your thermostat’s sub-base or with a digital push button. Consult
the Owner’s Manual for your particular thermostat.
If leaving the home for a long period of time, set the Zone 1
thermostat to the Heat mode and adjust the set point to a
temperature that will prevent freezing in all areas of the home.
It is not recommended to turn off all thermostats for extended
periods in climates where freezing temperatures may occur.
System Pressure Relief
With a
Zoned Comfort Control System, some form of
pressure relief must be designed into the system to assure
proper operation and reduce the possibility of noise due to
airflow. The method of pressure relief that has been designed
into your system could include use of a bypass damper or the
Aprilaire method of controlled pressure relief. With the
controlled pressure relief method, a predetermined amount of
air is allowed to pass through a closed damper. The amount
of air that is passed by each damper (the bypass) is not
enough to cause a noticeable temperature change in a non-
calling zone, but is enough to relieve the higher system
pressures.
So, if you feel small amounts of air entering into a non-
calling zone, what you are feeling is the bypass air.
Remember, this bypass is normal and provides pressure
relief for the system without causing a noticeable change
in temperature within that zone.
Maintenance
Once your Aprilaire
Zoned Comfort Control System is
properly installed, there is no maintenance required.

LIMITED WARRANTY
Your Research Products Corporation Aprilaire®Zoned Comfort
Control System is expressly warranted for five (5) years from date of
installation to be free from defects in materials or workmanship.
Research Products Corporation’s exclusive obligation under
this warranty shall be to supply, without charge, a replacement for
any part of the zone control system which is found to be defective
within such five year period and which is returned not later than
thirty (30) days after said five year period by you to either your
original supplier or to Research Products Corporation, Madison,
Wisconsin 53701, together with the model number and installation
date of the unit.
THE WARRANTY SHALL NOT OBLIGATE RESEARCH
PRODUCTS CORPORATION FOR ANY LABOR COSTS AND
SHALL NOT APPLY TO DEFECTS IN WORKMANSHIP OR
MATERIALS FURNISHED BY YOUR INSTALLER AS
CONTRASTED TO DEFECTS IN THE ZONED COMFORT
CONTROL SYSTEM ITSELF.
IMPLIED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED IN
DURATION TO THE AFORESAID FIVE YEAR PERIOD.
RESEARCH PRODUCTS CORPORATION’S LIABILITY FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES, OTHER THAN
DAMAGES FOR PERSONAL INJURIES, RESULTING FROM ANY
BREACH OF THE AFORESAID IMPLIED WARRANTIES OR THE
ABOVE LIMITED WARRANTY, IS EXPRESSLY EXCLUDED. THIS
LIMITED WARRANTY IS VOID IF THIS UNIT IS NOT INSTALLED
BY A QUALIFIED HEATING AND AIR CONDITIONING
CONTRACTOR. IF THE LIMITED WARRANTY IS VOID DUE TO
FAILURE TO USE A QUALIFIED CONTRACTOR, ALL
DISCLAIMERS OF IMPLIED WARRANTIES SHALL BE
EFFECTIVE UPON INSTALLATION.
Some states do not allow limitations on how long an implied
warranty lasts or the exclusion or limitation of incidental or
consequential damages, so the above exclusion or limitations may
not apply to you.
This warranty gives you specific legal rights and you may also
have other rights which vary from state to state.
®
10005202 11.06
B2201773B ©2006 Research Products Corporation
P.O. BOX 1467 • MADISON, WI 53701-1467
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