APW Wyott XPRS User manual

R
Phone: +1
Fax: [phone]
Toll Free: [phone]
Website: www.apwwyott.com
E-mail: [email protected]
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INSTALLATION
AND
OPERATING INSTRUCTIONS
INTENDED FOR OTHER
THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
APPLIANCE MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
P/N 93100174 9/05
1
XPRS TOASTER
APW WYOTT
729 Third Avenue
Dallas, TX 75226
This equipment has been engineered to provide you with year-round dependable service when used
according to the instructions in this manual and standard commercial kitchen practices.
Initial heating of appliance may generate smoke or fumes and must be done in a well ventilated area.
Overexposure to smoke or fumes may cause nausea or dizziness.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance. !!
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the Installation, Operating and
Maintenance Instructions thoroughly before installing or servicing this equipment. !!
[phone]
24 Hour Service Hotline
Model:
XPRS

takes pride in the design and quality of our products. When used as intended and with proper
care and maintenance, you will experience years of reliable operation from this equipment. To ensure best
results, it is important that you read and follow theinstructions in this manualcarefully.
Installation and start-up should be performed by a qualified installer who thoroughly read, understands and
followsthese instruction.
If you have questions concerning the installation, operation, maintenance or service of this product, contact
APW Wyott FoodserviceEquipmentCompanys 
APW Wyott
TechnicalService Department.
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For
Warranty Service and/or Parts, this information is required.
ModelNumber Serial Number DatePurchased
Notes:
2

1. IMPORTANT SAFETY INSTRUCTIONS
!
!
WARNING: Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug
configuration. If the plug and receptacle do not match, contact a qualified electrician to determine
thepropervoltage and size and installtheproperelectricaloutlet.
!
IMPORTANT: Read the following important safety instructions to avoid personal injury or
death,andtoavoiddamagetotheequipmentor property.
!
!
!
WARNING: APW Wyott toasters are designed, built, and sold for commercial use. If positioned
where the general public can usethem, make sure that all cautions, warnings, and operating
instructions are clearly posted near each unit to insureproper operation, reduce the chance of
personalinjuryand/orequipmentdamage.
SECTION ITEM PAGE
Important Safety Instructions
General Information
Installation Instructions
Operation Instructions
Cleaning Instructions
Specifications
1 3
2 5
3 5
4 5
5 6
6 6
7 7
8 8
9 10
10 11
Troubleshooting
Parts List with Exploded View
Wiring Diagram
Warranty
3
TABLE OF CONTENTS
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation are fully trained
and are aware of all precautions.Accidents and problems can result by a failure to follow fundamental rules
andprecautions.
The following words and symbols, found in this manual, alert you to hazards to the operator, service
personnel or the equipment.The words are defined as follows:
!
WARNING: This symbol refers to a potential hazard or unsafe practice, which could result in
seriousinjury or death.
!
!
!
DANGER: Thissymbolwarnsof imminenthazard whichwillresultinseriousinjuryor death.
!
!
CAUTION: This symbolrefers to a potential hazardor unsafe practice, whichmay result in minor or
moderateinjuryorproductor propertydamage.
!
!
NOTICE: This symbol refers to informationthat needs special attention or must be fully understood
eventhough not dangerous.

4
!
!
WARNING: Genuine APW Wyott Replacement Parts are specified to operate safely in the
environments in which they are used. Some aftermarket or generic replacement parts do not have
the characteristics that will allow them to operate safely inAPW Wyott equipment. It is essential to
use APW Wyott Replacement Parts when repairing APW Wyott equipment. Failure to use APW
Wyott Replacement Parts may subject operators of the equipment to hazardous electrical voltage,
resultingin electricalshockor burn.
!
!
WARNING: This product has no user serviceable parts. To avoid damage to the unit or injury to
personnel, use only Authorized APW Wyott Service Agents and genuine APW Wyott Parts when
serviceis required..
!
!
WARNING: If service is required on this unit, contact your authorizedAPW Wyott ServiceAgent, or
contact theAPW Wyott Service Department directly at [phone] or [phone]; fax (214)
565-0976.
!
WARNING: Unit is not waterproof. DO NOT submerge in water. Do not operate if it has been
submergedinwater.
!
!
!
WARNING: To avoid any injury, turn the power switch off at the fuse disconnect switch/circuit
breaker or unplug the unit from the power source and allow to cool completely before performing
anymaintenanceorcleaning.
!
WARNING: To avoid electrical shock, always unplug the unit before performing cleaning or
maintenance.
!
!
WARNING: For safe and proper operation, the unit must be located a reasonable distance from
combustible walls and materials. If safe distances are not maintained, discoloration or combustion
couldoccur.
!
!
WARNING: To avoid electrical shock or personal injury, do not steam clean or use excessive water
ontheunit.
!
!
!
CAUTION: Some exterior surfaces on the unit will get hot. Use caution when touching these areas
toavoidinjury.
!
CAUTION: Locate the unit at the proper counter height, in an area that is convenient for use. The
location should be level to prevent the unit or its contents from accidentally falling, and strong
enoughto supportthe weightofthe unit and food.
!
!
!
CAUTION: The National Sanitation Foundation (NSF)requires that units over 36 (91 cm) in length
or weighing more than 80 lbs. (36 kg) to be either sealed or raised on the installation surface. If this
unit cannot be sealed at the point of use, 4 (10 cm) legs are included to allow for proper cleaning
accessbelowunit.
!
!
CAUTION: Use only non-abrasive cleaners.Abrasive cleanerscould scratch the finish of your unit,
marringitsappearanceandmakingit susceptibleto dirt accumulation.
!
!
WARNING: Failure to provide clearances will cause unit failure and invalidate warranty claims
(seeinstallationinstructions).
!
!
NOTICE : Do not use toppings (butter, etc.) on product as product is inverted during normal
operation.
!
!
NOTICE: Operatingtoasterwithout legs invalidatesany warrantyclaims.
!
!
NOTICE: Neglecting to keep fan opening clean could result in toaster failure.

2. GENERAL INFORMATION
1. Overall Dimensionsw/Wire Feeder - 13.610H(34.5cm) x 15.192W (38.6cm) x 17.982D(45.7cm)
2. Product Opening - 1.50H(3.8cm) x 10.50W (26.7cm)
3. Electrical Requirements (Single phase):
A. 120 Volt, 1800 Watt, 15Amp.
B. 208 Volt, 1800 Watt, 8.5Amp.
C. 230/240 Volt, 1800 Watt, 7.8Amp.
D. Cordset configuration
1. Each toaster equippedwith three wire groundedcordset and standard three-prong plug.
2. In the U.S.: 120V uses NEMA5-15P. 208, 230/240V uses NEMA6-20P .
3. In Canada: 120V uses NEMA5-20P.
4. Net/Shipping Weight  28 lb.(12.7kg) / 33 lb.(14.97kg)
I. Check Contents - refer to Figure 1, account for the following parts:
A. Wire Feeder - inside ReflectorTray
B. ReflectorTray - shippedin place
C. Toast Drawer - shipped in place
D. Instruction Manual - shippedloose
2. PositionWire Feeder
A. Pull out ReflectorTray
B. Rotate WireFeeder
C. Slide ReflectorTray back
D. WARNING: Operating toaster withoutReflector Tray reduces toasting capabilities.
3. ToasterPlacement
A. Locate toaster near a grounded receptacle of the proper configuration (see below). Plug
thecordset directly into receptacle(DO NOTUSEAN EXTENSIONCORD).
1. In the U.S.: 120V uses NEMA5-15R. 208, 230/240V uses NEMA6-20R.
2. In Canada: 120V uses NEMA5-20R.
B. Place toaster on flat surfaceproviding following minimumclearances:
1. Base = one inch (providedwith legs installed).
2. Side and back walls = two inches
3. Overhead = Enough space to allow adequate heat displacement.
C. Position toaster wherecustomers will not contact any surface labeled CAUTION HOT.
1. Preparation
A. Clean toaster thoroughlybefore first use (See cleaninginstructions).
B. Controls Familiarity
1. Main Power Switch (located on very bottom of control panel): There are two rocker switches.
The bottom switch powers the unit ON. It also turns on the bottom element. The top switch is
a standby switch (upper heat switch) that runs the top element. When the standby switch is in
the ON position the unit is at full power. When the standby switch is in the OFF position the
unit is running at 50%.
a) Full Power: Flip both rockerswitches to the right.
b) Power Off: Flip both rocker switches to the left.
2. Conveyor Speed Control: Set knob to the three (3) position for warm-up.
C. Warm-up time:Allow five (5) minutes.
2. NormalUse
A. Loading Product
1. Place product on Wire Feeder. The conveyor will automatically draw product through the
toaster at a speed determined by conveyor speed control.
3. INSTALLATION INSTRUCTIONS
4. OPERATION INSTRUCTIONS
5
C
B
A
Figure 1

B.ToastingDarkness: determinedby conveyor speed.
1. Darkest toasting - set conveyorspeed control to far left setting.
2. Lightest toasting - set conveyorspeed control to far right setting.
3. Other factors affecting toasting darkness.
a) Product moistness- moister product requires slower speeds
b) Sugar content in product - product with more sugar requires slower speeds
c) ProductTemperature - cooler product requiresslower speeds
4. For best results, use day old bread stored room temperature.
1. DailyCleaning
A. With toaster off and cool, turn toaster on and set conveyor speed to four.
B. Using a plastic abrasive pad, wipe the conveyor belt in a back and forth motion (side-to-
side) motion to remove baked-on product. Wipe the conveyor belt in the same manner
with a hot, damp cloth.
C. Turn off toaster.
D. Slide the reflector/crumb tray out of toaster by pulling forward. Dispose of crumbs and
wash tray in hot, soapy water. Dry tray and place back in toaster.
E. Remove toast drawer from toaster by sliding out and lifting up. Dispose of crumbs and
wash drawer in hot, soapy water. Wipe crumbs from inside the toaster with a hot, damp
cloth. Dry drawer and placeback in toaster.
F. Wipe the exterior surfacesof the toaster with a hot, damp cloth.
5. CLEANING INSTRUCTIONS
15.192
.677 13.837
1.000 17.982
15.393
12.223 12.610
6. SPECIFICATIONS
6

7
7. TROUBLESHOOTING
1. Always ask and check the following:
A. Is the unit connected to a live power source?
B. Check the circuit breaker.
C. Is power switch on?
D. Is the unit operating on proper voltage?
2. If problems exist after checking the above, check the chart below.
3. If any service is needed s), call an APW Wyott authorized service agency.All service
shouldbe performed by anAPWWyottauthorizedservice agency.
(italicized item
Wont toast... a. Toaster cold. a. Allow five (5) minutes for warm up.
b. Wrong power switch position.
c. Wrong conveyor speed setting. c. Reduce conveyor speed.
Toasts unevenly... d. Only part of product surface is
toasted.
e. Product located to far to side of
Conveyor.
Product sticks to
g. Conveyor surface has baked-on
residue.
h. Very moist or doughy product.
i. Product not defrosted or thawed. i. Defrost/thaw product.
No power... j. No power to receptacle.
k. Toaster unplugged.
m. Power switch. m. Check that switch is on & operational.
Wont heat...
p. p.
Lighter toast under
peak loads...
s. Product too cold.
t. Toaster cavity temperature being
quenched. product.
Conveyor wont
Move... v. Conveyor links are binding.
y.
b. Position power switch to full power.
d. Reduce conveyor speed.
e. Place product on conveyor between
End links.
f. Butter or butter substitute used f. Discontinue use of butter or butter
conveyor or slide.. on product. substitute.
g. Follow daily cleaning methods to
oil remove & prevent residue.
h. Use different source or day old product.
j. Check circuit breaker.
k. Plug in toaster.
q. Speed control setting. q. Reduce speed control setting.
r. Very moist product. r. Use different source or day old
product.
s. Allow product to warm to room
temperature.
t. Add 1 or more spacing between
u. No power. u. Check circuit breaker.
v. Check conveyor for bent links.
.
l. Loose connections.
n. Loose connections.
o. Faulty power switch.
Burnt out element. Replace element.
w. Loose or bad connection between w
speed control and conveyor motor.
x. Conveyor motor burnt out. x
Speed control burnt out. Y
l. Check connections.
n. Check connections.
o. Replace power switch.
. Check for loose or bad connection.
. Replace conveyor motor.
Replace speed control.
PROBLEM CAUSE SOLUTION

43
13
1
43
12
4
1
29
1
30
1
24
2
23
2
35
1
46
2
26
2
27
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10
1
7
2
3
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11
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17
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12
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15
1
22
10
16
1
8
2
8
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37
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44
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38
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9
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34
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33
1
21
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41
140
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2
20
2
22
10
14
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6
1
5
1
14
2
1
142
1
39
1
36
1
32
4
31
4
25
22
1
45
4
18
1
44
6
47
12
50
2
48
1
49
4
EXPLODED VIEW
21
20
14
14
6
22
22
41
43 13
40
32
39
36 31
33
50 49
48
44
44
34
37
38
19
28
9
88
15
16
12
17
3
1
29
30
4
42
45
25
11
2
7
46
47
5
10
18
23 24
26
27
35
8. PARTS LIST WITH EXPLODED VIEW

PARTS LIST
ITEM PART NUMBER DESCRIPTION QUANTITY
9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
93100158
93100160
93100162
93100150
93100061
93100060
93000067
93000070
83267
93100058
93100101
70444800
93100069
81600095
93100063
83221
83222
88705
38129
93100033
54087
54088
54089
93100047
89061
83248
83821
38130
38125
38122
89184
85286
85248
85152
85149
85144
89076
89030
83209
85287
83956
83261
93100064
89073
82902
89111
85638
85640
PS0018
89039
81600087
89063
83868
94000114
34236
34236
89054
RIVET ASSY, XPRS INNER CORE
XPRS-CONTROL PANEL EXTRUSION
XPRS-RIGHT SIDE EXTRUSION
XPRS-TOP COVER LEFT
XPRS-PANEL, LEFT OUTER
XPRS-PANEL, RIGHT OUTER
END CAP, F/L & B/R
END CAP, B/L & F/R
LEG 1" PLASTIC W/CHROME
ASSY, XPRS FEEDER
WELD ASSY, XPRS-CONTROL PANEL
SWITCH, ROCKER ON-OFF
XPRS-BACK COVER
HANDLE, POCKET PULL SERIES
XPRS-PLATE, CONTROL PANEL
RHEOSTAT, MOTOR CONTROL 120V
RHEOSTAT, MOTOR CONTROL 208, 230/240V
KNOB 039-266 8A BLACK
DRAWER TOAST
ASSY, ELEMENT HOLDER
ELEMENT 120V 832W
ELEMENT 208V
ELEMENT 230/240V
XPRS-ELEMENT END CAP
NUT, HEX 10-24
BEARING, SHAFT
BRACKET, BEARING
ASSY, CLIP BEARING
BEARING FLANGED POLYMER
W'ASSY IDLER SHAFT
BUSHING, .875 HEYCO 2126
FAN MOTOR COOLING 120V
FAN MOTOR COOLING 208, 230/240V
MOTOR AT10 115V 60HZ
MOTOR AT10 208/240V 60HZ
MOTOR AT10 230V 60HZ
WASHER, LOCK 1/4 INTERNAL
SCREW, 10-32X3/4
SPROCKET, 23 TOOTH 1/4 PITCH 5/16 BORE
FAN GUARD
DRIVE SHAFT ASSY AT-10 SEGMENTED BELT
SPROCKET, 12 TOOTH 1/4 PITCH 3/8 BORE
HEX MACHINE SCREW, #6-32 X 1/4
SCREW, #8 X 1/2 HEX TAPIT SHT MTL TYPE AB
CHAIN, 1/4" DRIVE 67 PITCH
BUSHING, STRAIN RELIEF SR-7W-2
CORDSET 14/3 600V 5-20P (120V)
CORDSET 14/3 600V 5-20P (230&240V)
BELT, WIRE 27x.05 3 SEG.
SCREW, 8-32X5/16 PH PAN SS
SCREW, 8-32 x 3/8, PHILLIPS, PAN HEAD
NUT, HEX 8-32
SPACER, CONVEYOR SHAFT
SCREW, COUNTERSINK, 6-32X5/16,Z,BLK
TERMINAL BLOCK END MTG
TERMINAL BLOCK END MTG
NUT, KEPS 6-32
1
1
1
1
1
1
2
2
4
1
1
2
1
2
1
1
1
1
1
2
2
2
2
4
10
2
2
2
2
1
1
1
1
1
1
1
4
4
1
1
1
1
11
10
1
1
1
1
1
12
6
4
2
12
1
4
2

9. WIRING DIAGRAM9. WIRING DIAGRAM
1
2
3
4
5
6
7
89
10
11
ON/OFF SWITCH
STANDBY SWITCH
CORD SET DRIVE MOTOR
COOLING FAN
TOP ELEMENT
BOTTOM ELEMENT
TERMINAL BLOCK
RHEOSTAT
L1 L2
GND
BLUE
BLACK
IMPORTANT NOTICE: The information contained in this section of the manual is intended for individuals possessing backgrounds of electrical and
mechanical experience, such as an authorized APW Wyott service technician. APW or the seller cannot be responsible for the interpretation of this
information,norcanitassumeany liabilityin connectionwithits use.