Aqua creek products Mighty 400 User manual

Mighty 400

Pool Lift

Check entire box and inside all packing materials for parts. Before beginning assembly, read the

instructionsandidentifypartsusingtheguresandpartslistedinthisdocument.

It is critical all parts be carefully inspected by the installer prior to installation to ensure no

damage occurred in transit and a damaged part is not used. If any damage occurred in transit,

AquaCreekProducts,LLCmustbenotiedwithinthreedaysofreceiptofunit.

Proper installation cannot be overstressed, as an improper installation voids Aqua Creek’s

warrantyandmayaffectthesafetyoftheuser.

READ CAREFULLY

PART #: F-MTY400-03

US PATENT PENDING: [16/205,638]

US PATENT NUMBER: [D507,769 S]

400 LB. [181 kg] MAXIMUM WEIGHT CAPACITY

FOR INDOOR OR OUTDOOR USE

MANDATORY

LEAVE THIS MANUAL WITH LIFT OWNER

ADA COMPLIANT

Mighty 400 Lift

IMPORTANT SAFETY INSTRUCTIONS

  Wheninstallingandusingthiselectricalappliance,basicprecautionsshouldalwaysbe 

  followed,includingthefollowing:

READ ALL INSTRUCTIONS BEFORE USING

WARNING - To reduce the risk of injury, do not permit children to use this product unless they are closely

supervised at all times.

Thisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryor

mentalcapabilities,orlackofexperienceandknowledge,unlesstheyhavebeengivensupervisionor

instruction concerning use of the appliance by a person responsible for their safety.

Awireconnectorisprovidedontheunittoconnectaminimum8AWG(8.4mm2) solid copper conductor

betweenthisunitandthemeansforlocalequipotentialbonding.

Checktheunitperiodicallyforsignsofdeterioration:Keepallnuts,boltsandscrewstighttobesurethe

liftisinsafeworkingcondition.

SAVE THESE INSTRUCTIONS

AfxsuppliedADAPOOL/SPALIFTsigninalocationvisiblefromtheliftatalltimes.

Rechargeable batteries are to be removed from the appliance before being charged. Batteries are to be

insertedwiththecorrectpolarity.Iftheapplianceistobestoredunusedforalongperiodoftime,the

batteries should be removed. The supply terminals are not to be short-circuited.

REDUCE THE RISK OF DROWNING!

Supervise children at all times.

No jumping or diving from the lift.

Seatmaybehot,usecautionwhenentering.

Keepcoveredwhennotinuse.Inspectandcleanbeforeuse.

INDOOR BATTERY CHARGER:

AMPERAGE = 0.65 FREQUENCY = 60

24 VOLT BATTERY

AMPERAGE = 8 IP RATING = IPX5

Mighty 400 Components

1. BASE AND MOTOR ASSEMBLY

2. CONTROL ARMS

3. LIFTING ARM

4. ADJUSTABLE SEAT ARM

5. TOP CASING ASSEMBLY

6. FOOTREST

7. LINAK ACTUATOR

8. VITO 24 V BATTERY

9. HANDSET

10. HARDWARE BAG

Mighty 400 Lift

Table of Contents

PAGE DESCRIPTION PAGE DESCRIPTION

3 Mighty 400 Components 10 Basic Troubleshooting

4 ADA Installation Guidelines 11 Battery Test Cable Instructions

5-6 Anchor Installation: Core-Drill Retro-Fit 12 Pinch Point Locations

7AnchorInstallation:Saw-CutRetro-Fit/

NewConstruction 13 Proper Care of Pool & Spa Lifts

8 Mighty 400 Lift Assembly Instructions 14 Mighty 400 Parts List

9 Footrest Installation Instructions 15 Warranty

Installation: ADA Guidelines

ADA REQUIREMENTS (For Commercial Applications):

The Mighty 400 lift is completely ADA compliant when installed correctly.

The installation must meet the following requirements:

•Clear deck space dimensions (see FIGURE 1)

•Install lift a minimum of 24 inches from the pool edge

(For curved pool walls contact Aqua Creek for placement)

•Deck slope no greater than 1:48

•The seat must be submerged at least 18 inches into the water. The lift

should be installed at a location with 42-48 inches of depth (deck to pool oor)

NOTE: Other requirements may be necessary based on local code requirements. The anchor system

should be bonded according to NEC Section 680 and/or local code requirements.

24" (MIN)

44" (MAX)

36"

33"

MIN

12"

48"

62"

66"

ADA CLEAR

DECK SPACE

DECK

WATER

POOL WALL

FIGURE 1

Mighty 400 Assembly Instructions

WARNING: NEVER LIFT THE MAIN ASSEMBLY USING THE LINEAR ACTUATOR AS A HANDLE! USE AT LEAST TWO PEOPLE TO LIFT.1.Lift the Mighty 400 MAIN ASSEMBLY from the shipping container. Insert the 1.9” [48mm] post

of the MAIN ASSEMBLY into the deck anchor (FIGURE A, PAGE 6). Ease the MAIN ASSEMBLY down

until it rests on the deck surface. Rotate the base until the xing anchor hole lines up with the

xing anchor. Install the 1/2” x 1 1/2” hex bolt and washer to hold down the lift. Tighten the bolt.

2.Remove all of the shipping materials from the lift. Slide the CHAIR AND CHAIR ARM ASSEMBLY

up through the top casing of the MAIN ASSEMBLY and connect using the supplied 5/16” hex bolts,

washers and nylock nuts. For standard pool conguration the CHAIR ARM will be connected

at the top two holes. However, the chair arm can be adjusted up to 6 inches higher, in 2 inch

increments, if there is a need for it. NEVER USE THE LIFT WITHOUT BOTH HEX BOLTS INSTALLED!

TOOLS REQUIRED:

1/2” WRENCH (2)

5/16" NYLOCK NUT (2)

5/16" FLAT WASHER (4)

5/16" X 3"

HEX BOLT (2)

MIGHTY 400 LIFT

MAIN ASSEMBLY

MIGHTY 400 CHAIR

AND CHAIR ARM

Footrest Installation Instructions

The Aqua Creek footrest assembly is designed to t under the chair and is installed inside the 2”

square tubing that supports the chair from underneath. To install the footrest;

1. Insert the footrest assembly into the 2 x 2 square tubing that supports the chair until the

plastic insert of the footrest assembly sits ush against the end of the 2 x 2 tube.

2. Using the supplied 1/4” hardware, fasten the legrest assembly to the 2 x 2 tubing.

1/4" FLAT WASHER

1/4" LOCK WASHER

1/4" X 5/8" THUMB SCREW

FOOTREST ASSEMBLY

FOOTREST IN FOOTREST OUT

Mighty 400 Parts List

ITEM # QTY PART # DESCRIPTION

1 1 MTY-100WM-00 ANCHOR SPINDLE

WELDMENT

2 1 MTY-200WM-00 MAIN FRAME WELDMENT

3 1 MTY-300-00 TOP CASING ASSEMBLY

4 2 MTY-400-00 CONTROL ARM ASSEMBLY

5 1 MTY-500-00 LIFTING ARM ASSEMBLY

6 1 MTY-700-00 CHAIR CRADLE ASSEMBLY

7 1 MTY-900-00 MIGHTY MOTOR ASSEMBLY

8 1 F-0904CA-A 18” CHAIR ASSEMBLY

9 1 F-FRB-02 FOOTREST ASSEMBLY

10 1 341155-02 ACTUATOR, LINAK, 400MM

11 1 VCB10 VITO CONTROL BOX

12 1 VCP100-29800 VITO 24V BATTERY

13 1 GT10 (CONTROL

BRACKET) VITO MOUNTING BRACKET

14 1 K50X55X20H NEEDLE ROLLER BEARING

15 1 93576A250 SPIRAL EXTERNAL

RETAINING RING

16 1 94751A785 EXTERNAL RETAINING RING

27 30

721

32422

824

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

MTY-100WM-00

ANCHOR SPINDLE WELDMENT

MTY-200WM-00

MTY MAIN FRAME WELDMENT

MTY-300-00

TOP CASING ASSEMBLY

MTY-400-00

CONTROL ARM ASSEMBLY

MTY-500-00

LIFTING ARM ASSEMBLY

MTY-700-00

CHAIR CRADLE ASSEMBLY

MTY-900-00

MIGHTY MOTOR ASSEMBLY

F-0904CA-A

CHAIR ASSEMBLY, 18" WIDE

F-FRB

FOOTREST ASSEMBLY, BLUE

341155-02

ACTUATOR, LINAK, 400MM 10K

PUSH

VCB10

CONTROL BOX, VITO, 2-PORT,

10AMP, BATTERY LEVEL INDICATOR

VCP100-29800

BATTERY, 24V BATTERY PACK,

SEALED, LEAD ACID, VITO

GT10 (CONTROL

BRACKET)

BRACKET, MOUNTING, VITO

K50X55X20H

BEARING, NEEDLE,

K50MMX55MMX20MM

93576A250

SPIRAL EXTERNAL RETAINING RING

(MCMASTER)

94751A785

EXTERNAL RETAINING RING

(MCMASTER)

BEARING, ROLLER

LM67048

ROLLER BEARING & RACE FOR

REVOLUTION

INV01703

1" CLAMP ON SHAFT COLLAR

BSH 10 X 3-8

BOLT, 316 SS, 10-24 X 3/8 SHCS

WF 10

WASHER, FLAT, #10 SAE, 316 SS

BHW 1-4 X 3-8

BOLT, 1/4-20 X 3/8 HWH,

SERRATED, PATRIOT CASTERS

BH 5-16 X 3

BOLT, 316 SS, 5/16-18 X 3 HCS

BH 5-16 X 4 1-2

BOLT, 316 SS, 5/16-18 X 4 1/2 HCS

WF 5-16

WASHER, FLAT, 5/16, 316 SS

NN 5-16

NUT, 316 SS, NYLOCK, 5/16"-18

BS 3-8 X 2 18-8

BOLT, 18-8, 3/8 X 2 SHOULDER,

5/16-18 THREAD

NN 3-4

NUT, 316 SS, NYLOCK, 3/4"-10

TS 3-4 X 6

THREADED STUD, 18-8, 3/4-10 UNC

2A, BOTH ENDS PARTIALLY

THREADED

TS 3-4 X 8

THREADED STUD, 18-8, 3/4-10 UNC

2A, BOTH ENDS PARTIALLY

THREADED

TS 3-4 X 10 1-2

THREADED STUD, 18-8, 3/4-10 UNC

2A, BOTH ENDS PARTIALLY

THREADED

31 14530

CLIP, ROUTING, 3/8" DIAMETER FITS

1/4" DIAMETER

F-UBC

COVER, UNIVERSAL BATTERY

COVER

F-MTMCB

MIGHTY MOTOR COVER

ITEM # QTY PART # DESCRIPTION

17 1 BEARING, ROLLER

LM67048 ROLLER BEARING & RACE

18 1 INV01703 1” CLAMP ON SHAFT COLLAR

19 4 BSH 10 X 3/8 #10 X 3/8 SOCKET HEAD

20 2 WF 10 #10 FLAT WASHER

21 4 BHW 1/4 X 3/8 1/4-20 X 3/8 HEX WASHER

BOLT

22 2 BH 5/16 X 3 5/16-18 X 3 HEX BOLT

23 1 BH 5/16 X 4 1/2 5/16-18 X 4 1/2 HEX BOLT

24 8 WF 5/16 5/16 FLAT WASHER

25 5 NN 5/16 5/16-18 NYLOCK NUT

26 2 BS 3/8 X 2 18-8 3/8 X 2 SHOULDER BOLT

27 8 NN 3/4 3/4-10 NYLOCK NUT

28 1 TS 3/4 X 6 3/4-10 X 6 THREADED STUD

29 1 TS 3/4 X 8 3/4-10 X 8 THREADED STUD

30 2 TS 3/4 X 10 1/2 3/4-10 X 10 1/2 THREAD

STUD

31 3 14530 3/8 DIAMETER ROUTING CLIP

32 1 F-UBC UNIVERSAL BATTERY COVER

33 1 F-MTMC MIGHTY MOTOR COVER

Mighty 600

Pool Lift

Check entire box and inside all packing materials for parts. Before beginning assembly, read the

instructionsandidentifypartsusingtheguresandpartslistedinthisdocument.

It is critical all parts be carefully inspected by the installer prior to installation to ensure no

damage occurred in transit and a damaged part is not used. If any damage occurred in transit,

AquaCreekProducts,LLCmustbenotiedwithinthreedaysofreceiptofunit.

Proper installation cannot be overstressed, as an improper installation voids Aqua Creek’s

warrantyandmayaffectthesafetyoftheuser.

READ CAREFULLY

PART #: F-MTY600-03

US PATENT PENDING: [16/205,638]

US PATENT NUMBER: [D507,769 S]

600 LB. [272 kg] MAXIMUM WEIGHT CAPACITY

FOR INDOOR OR OUTDOOR USE

MANDATORY

LEAVE THIS MANUAL WITH LIFT OWNER

ADA COMPLIANT

Mighty 600 Lift

IMPORTANT SAFETY INSTRUCTIONS

  Wheninstallingandusingthiselectricalappliance,basicprecautionsshouldalwaysbe 

  followed,includingthefollowing:

READ ALL INSTRUCTIONS BEFORE USING

WARNING - To reduce the risk of injury, do not permit children to use this product unless they are closely

supervised at all times.

Thisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryor

mentalcapabilities,orlackofexperienceandknowledge,unlesstheyhavebeengivensupervisionor

instruction concerning use of the appliance by a person responsible for their safety.

Awireconnectorisprovidedontheunittoconnectaminimum8AWG(8.4mm2) solid copper conductor

betweenthisunitandthemeansforlocalequipotentialbonding.

Checktheunitperiodicallyforsignsofdeterioration:Keepallnuts,boltsandscrewstighttobesurethe

liftisinsafeworkingcondition.

SAVE THESE INSTRUCTIONS

AfxsuppliedADAPOOL/SPALIFTsigninalocationvisiblefromtheliftatalltimes.

Rechargeable batteries are to be removed from the appliance before being charged. Batteries are to be

insertedwiththecorrectpolarity.Iftheapplianceistobestoredunusedforalongperiodoftime,the

batteries should be removed. The supply terminals are not to be short-circuited.

REDUCE THE RISK OF DROWNING!

Supervise children at all times.

No jumping or diving from the lift.

Seatmaybehot,usecautionwhenentering.

Keepcoveredwhennotinuse.Inspectandcleanbeforeuse.

INDOOR BATTERY CHARGER:

AMPERAGE = 0.65 FREQUENCY = 60

24 VOLT BATTERY

AMPERAGE = 8 IP RATING = IPX5

Mighty 600 Components

1. BASE AND MOTOR ASSEMBLY

2. CONTROL ARMS

3. LIFTING ARM

4.ADJUSTABLESEATARM

5. TOP CASING ASSEMBLY

6. FOOTREST

7. LINAK ACTUATOR

8.VITO24VBATTERY

9. HANDSET

10. HARDWARE BAG

Mighty 600 Lift

Table of Contents

PAGE DESCRIPTION PAGE DESCRIPTION

3 Mighty 600 Components 10 Basic Troubleshooting

4ADA Installation Guidelines 11 Battery Test Cable Instructions

5-6 Anchor Installation: Core-Drill Retro-Fit 12 Pinch Point Locations

7AnchorInstallation:Saw-CutRetro-Fit/

NewConstruction 13 Proper Care of Pool & Spa Lifts

8 Mighty 600 Lift Assembly Instructions 14 Mighty 600 Parts List

9 Footrest Installation Instructions 15 Warranty

3 4

Installation: ADA Guidelines

ADA REQUIREMENTS (For Commercial Applications):

The Mighty 600 lift is completely ADA compliant when installed correctly.

The installation must meet the following requirements:

•Clear deck space dimensions (see FIGURE 1)

•Install lift a minimum of 24 inches from the pool edge

(For curved pool walls contact Aqua Creek for placement)

•Deck slope no greater than 1:48

•The seat must be submerged at least 18 inches into the water. The lift

should be installed at a location with 42-48 inches of depth (deck to pool oor)

NOTE: Other requirements may be necessary based on local code requirements. The anchor system

should be bonded according to NEC Section 680 and/or local code requirements.

24" (MIN)

44" (MAX)

36"

33"

MIN

12"

48"

62"

66"

ADA CLEAR

DECK SPACE

DECK

WATER

POOL WALL

FIGURE 1

Anchor Installation: Core-drill Retro-t

(Typical Concrete Pool Deck Installation)

Your deck MUST have:

• Minimum footing size: 4’ - 0” x 4’ - 0” x 10” thick.• Minimum concrete strength: 2500 psi• Reinforcement: #5 rebar @ 10” on center (O.C.)1. Mark the center of the anchor location on your deck using the guidelines on page 4. Also

mark the center for the xing anchor 3 1/2” from the center anchor.

2. Using a 3” diameter core-drill bit, drill a 3” diameter hole at the anchor location. Make sure

to keep the bit square to the deck. Drill straight down to a depth of at least 6”. Then use a 1

1/2” drill bit for the xing anchor, drilling down at least 4”

NOTE: Create a depth marker on the drill bit with black electrical tape to make sure you drill to the right depth.

If you drill through the deck you may need to use the saw-cut installation instructions.

3. Remove plug and clean out the holes with a wire brush. Insert an air nozzle to the bottom

of the hole. Use a pump or compressed air to blow out the hole. A heat-gun may be helpful

in drying out the hole.

continued on page 6

TOOLS REQUIRED:

CORE DRILL MARKING PEN

3” CORE DRILL BIT AIR NOZZLE & PUMP/COMP.

1 1/2” CORE DRILL BIT HEAT GUN (OPTIONAL)

EPOXY (ANCHOR ADHESIVE)* MASKING TAPE

*Use HILTI RE-500-SD adhesive anchor or SIMPSON SET-XP

anchor adhesive or equivalant.

NOTE: Your local codes may require one or more permits. Check with your local building codes for the proper

permit requirements.

Anchor Installation: Core-drill Retro- t (CONTINUED)

4.Place the anchor in the hole and‘dry-t’ it rst to make sure the anchor will be ush and

plumb with the nished deck surface when installed. Adjust the hole as needed.

NOTE: Pool decks with pavers or thick tiles may require other anchor options. Contact Aqua Creek Products.

5. Inject epoxy adhesive into each hole starting at the bottom until the hole is 1/3 to 1/2 full.

NOTE: We recommend using masking tape around the top of the anchors so that no epoxy gets inside the anchors.

7.Let the epoxy cure for at least 24 hours before installing the lift (or where applicable

according to the epoxy manufacturers’ instructions).

6. Install the anchor into the epoxy lled hole by pushing down and twisting back and

forth to evenly distribute the epoxy around the anchor. Push down until it is ush with the

nished deck surface. Clean oﬀ any excess epoxy. Adjust the anchor as needed to make

sure it is ush and plumb with the deck surface. This should be done during the adhesives’

specied ‘gel time’(see epoxy manufacturers’ instructions).

1/2" X 1 1/2"

HEX BOLT

1/2" FLAT

WASHER

1" X 4"

FIXING ANCHOR

MIGHTY LIFT

MAIN ASSEMBLY

1.9" POST

1.9" X 6" ANCHOR

(AQUA CREEK OR

EQUIVALENT)

ANCHOR MUST BE BONDED

ACCORDING TO LOCAL

REQUIREMENTS

FIGURE A

Anchor Installation:

Saw-cut Retro- t/New construction

1.Mask the bottom hole of the anchor sleeve to prevent concrete from seeping in.

2. Install rebar in the 4’-6” x 4’-6” section of the deck that will be thickened to 10”. SEE

FIGURES B & C.

3. Set the bronze anchor sleeve in place. Make sure the center of the anchor sleeve

is no more than 44”from the pool’s edge. Set the xing anchor insert 3 1/2” from the

center of the anchor sleeve. Fixing anchor may be located anywhere on the deck, as

long as it is 3 1/2” from the center of the anchor sleeve. SEE FIGURE B.

4.Bond the anchor sleeve according to your local code requirements by using the

bonding lug and bonding screw on the side of the anchor sleeve.

5.Pour your concrete and nish the pool deck surface.

6.Once the concrete has cured, your lift is ready to be mounted into the anchor sleeve.

4'-6"

(MIN)

12" MIN

32" MAX

12"

MIN

4'-6"

(MIN)

24" MIN

(44" MAX)

3 1/2"

POOL WALL

2.19" O.D. X 6"

BRONZE ANCHOR

ASSEMBLY

1" O.D. X 4"

FIXING ANCHOR

4" MIN CONC.

SLAB BY OTHERS

10"

CLR

3 1/2"

4'-6" SQ. X 10" DEEP CONC. FTG.

W/ 4-#5 LONG & 6-#5 TRANS

(2500 PSI MIN)

1" X 4" PVC FIXING ANCHOR

BONDING LUG: BOND PER LOCAL CODE

2.19" O.D. X 6" BRONZE ANCHOR ASSEMBLY

8-AWG SOLID COPPER WIRE

(TO BONDING GRID)

DRILLING & EPOXYING REBAR TO EXISTING SLAB

(4" MIN EMBED W/ HILTI RE500 SD OR SIMPSON SET-XP EPOXY)

IS RECOMMENDED TO RESIST DIFFERENTIAL MOVEMENTS

FIGURE B

FIGURE C

Mighty 600 Assembly Instructions

WARNING: NEVER LIFT THE MAIN ASSEMBLY USING THE LINEAR ACTUATOR AS A HANDLE! USE AT LEAST TWO PEOPLE TO LIFT.1.Lift the Mighty 600 MAIN ASSEMBLY from the shipping container. Insert the 1.9” [48mm] post