ARGON18 GALLIUM PRO User manual

GALLIUM PRO DISC: ASSEMBLY GUIDE
Revision 1.0 - 2016-10-04 - Valid for MY2017 Gallium Pro Disc
Gallium Pro Disc Gloss shown above. The Gallium Pro Disc is also available in Black Matte.

2
1. Tools Needed and First Aid Kit ........................................ 3
2. Sizing Chart.......................................................... 4
3. Trouble-shooting / Tips............................................... 5
4. Seat Post Collar Assembly ............................................ 6
5. Seat Post Assembly .................................................. 8
6. Frameset Inspection ................................................. 9
7. Frameset Parts ......................................................10
8. Rear Derailleur Hanger Adjustment ..................................11
9. Derailleurs and Brake Cables Installation.............................12
10. Frameset Parts Checklist ...........................................22
11. Appendix - Naild Axles Installation .................................29
GALLIUM PRO DISC: Table of Contents
For the warranty to be valid, the bicycle must be fully assembled by an authorized Argon 18 dealer. High-end components, particularly carbon
parts, need extra care when assembled. These components must be installed using a calibered torque wrench to make sure every bolt is at
the right torque setting to prevent damage.
My Gallium Pro Disc
Date of purchase:
Retailer:
Size:
Serial Number:

3
Tools needed for assembly
1: Bearing Cup Press (Park Tool HHP-2)
2: Allen Key Set
3: Grease
4: Utility Pick Set (Park Tool Item #UP-SET)
5: Clean Rags
6: Derailleur Hanger Alignment Gauge (Park Tool Item #DAG-2 or #DAG-2.2)
7: Cables and Housing Cutter
8: Carbon Paste
9: Loctite #242
10: Torque Wrench
First Aid Kit: Essential parts to always have on hand
IN CASE OF EMERGENCY…THIS MIGHT SAVE YOUR RIDE!
1: Spare rear derailleur hanger (SKU: 80649)
2: Seat clamp (SKU: 80546)
GALLIUM PRO DISC: 1. Tools Needed and First Aid Kit
SKU: 80649 SKU: 80546

4
This chart indicates recommended values. Max and min drop values are calculated according to Canadian
specication. Please consult one of our authorized dealers for further informations on your bike t.
A
B
C
D
E
Saddle
Height
Sizing Chart: Gallium Pro Disc
Saddle
Height
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
Suggested
Size
XXS
XXS
XXS
XXS
XXS / XS
XXS / XS
XS
XS
XS / S
XS / S
S
S
S / M
S / M
M
M
M / L
M / L
L
L
L / XL
L / XL
XL
XL
XL
Seat tube
angle
A
75.5
75.5
75.5
75.5
75.5 / 74.5
74.5
74.5
74.5
74.5 / 74
74.5 / 74
74
74
74 / 73.5
74 / 73.5
73.5
73.5
73.5 / 73
73.5 / 73
73
73
73 / 72.5
73 / 72.5
72.5
72.5
72.5
Top tube
length
B
499
499
499
499
499 / 519
499 / 519
519
519
519 / 539
519 / 539
539
539
539 / 559
539 / 559
559
559
559 / 577
559 / 577
577
577
577 / 596
577 / 596
596
596
596
Stack
C
474
474
474
474
474 / 492
474 / 492
492
492
492 / 523
492 / 523
523
523
523 / 552
523 / 552
552
552
552 / 575
552 / 575
575
575
575 / 596
575 / 596
596
596
596
Reach
D
374
374
374
374
374 / 382
374 / 382
382
382
382 / 389
382 / 389
389
389
389 / 395
389 / 395
395
395
395 / 401
395 / 401
401
401
401 / 408
401 / 408
408
408
408
3D Spacer = 0
Stack
C
488
488
488
488
488 / 506
488 / 506
506
506
506 / 537
506 / 537
537
537
537 / 566
537 / 566
566
566
566 / 590
566 / 590
590
590
590 / 610
590 / 610
610
610
610
Reach
D
369
369
369
369
369 / 377
369 / 377
377
377
377 / 384
377 / 384
384
384
384 / 391
384 / 391
391
391
391 / 396
391 / 396
396
396
396 / 404
396 / 404
404
404
404
3D Spacer = 15
Stack
C
498
498
498
498
498 / 516
498 / 516
516
516
516 / 547
516 / 547
547
547
547 / 575
547 / 575
575
575
575 / 599
575 / 599
599
599
599 / 620
599 / 620
620
620
620
Reach
D
366
366
366
366
366 / 374
366 / 374
374
374
374 / 381
374 / 381
381
381
381 / 388
381 / 388
88
388
388 / 394
388 / 394
394
394
394 / 401
394 / 401
401
401
401
3D Spacer = 25
Drop
Minimum
E
-4
-14
-23
-33
-43 / -23
-52 / -33
-42
-52
-62 / -28
-71 / -37
-47
-56
-66 / -34
-76 / -43
-53
-62
-72 / -44
-82 / -54
-63
-73
-83 / -59
-92 / -68
-78
-87
-97
Drop
Maximum
-53
-63
-73
-82
-92 / -73
-102 / -82
-92
-101
-111 / -77
-121 / -87
-96
-106
-115 / -83
-125 / -93
-102
-112
-122 / -94
-131 / -103
-113
-123
-132 / -108
-142 / -118
-128
-137
-147
GALLIUM PRO DISC: 2. Sizing Chart

5
GALLIUM PRO DISC: 3. Trouble-shooting / Tips
SPECIFICATIONS
Brakes
Use only at mount hydraulic disc brakes. The frame and fork are compatible with either 140mm or 160mm disc rotors.
Adapters might be required, consult brake manufacturer.
• Rear mount thickness: 30mm
• Rear at mount xing bolt length (for 140mm rotor): 43mm
• Rear converter xing bolt length (for 160mm rotor): 36.8mm
Axles
Naild 12-3-9 quick release thru axles with integrated rear derailleur hanger. Axles are included with frameset.
Tire Clearance
Up to 28mm tire clearance.
Seat Post
27.2mm (Argon 18 ASP-6600 Carbon Seat Post Included)
Seat Post Clamp
30.7mm
Bottom Bracket
BB86 (Press-t)
Headset
FSA No 37 + 3D Press-t (Bearing 1 1/8” , 36°x45° top and 1 1/2” , 36°x45° bottom + FSA TH-881-1 Compressor included)

6
GALLIUM PRO DISC: 4. Seat Post Collar Assembly
Assemble the seat post collar with the seat post.
Apply carbon paste on the seat post where it
inserts inside the frame. Tighten the bolt at 4 Nm.
CARBON
PASTE
4Nm

7
GALLIUM PRO DISC: 5. Seat Post Assembly
The seat post is supplied fully assembled.
It’s equipped with a spring-loaded head
for easy installation of the saddle.
1. Unscrew both bolts slightly until the top
clamp (a) and the cradle (b) are separated
enough to insert the saddle rail. Do not
unscrew the bolts completely.
2. Screw both bolts in order to adjust the
angle of the saddle and clamp the rail.
3. Tighten bolts at 4.5Nm.
4.5 Nm
a (80643)
b (80642)

8
GALLIUM PRO DISC: 5. Seat Post Assembly
The top clamp (a) and the cradle (b)
can be ipped to change the saddle
oset between 15 or 25mm.
25mm oset 15mm oset
a (80643)
b (80642)
a (80643)
b (80642)

9
GALLIUM PRO DISC: 6. Frameset Inspection
Parts installed on the frame Description Screw Torque Detail
type Nm
1 Bottle cage Screw (4) 5 mm 3 Nm Grease
2 Chain stay cable guide Screw (2) 3 mm 1.5 Nm Grease
BEFORE ASSEMBLING YOUR NEW GALLIUM PRO DISC, MAKE SURE THAT YOU HAVE ALL THE FOLLOWING:
1. Frameset parts (see p.9)
2. Inspect the frame for cosmetic aspect (scratches, bumps, cracks, paint defect, etc.)
3. For reference, check serial number and write it on p.2
4. All the necessary bolts (refer to Frameset Parts, p.9)
5. For optimal shifting performance, use a derailleur hanger alignment gauge to make sure that the derailleur hanger is straight (p.10)
IMPORTANT:
The following parts are assembled on the frame. When assembling the bike, you will need to adjust these parts according to their
torque specications.

1010
GALLIUM PRO DISC: 7. Frameset Parts
SKU: 80554Included in SKU: 80403
Included in SKU: 80404
SKU: 80546
SKU: 80555
SKU: 80553
SKU: 38879
SKU: 80551
SKU: 38884
SKU: 80548
SKU: 80547
SKU: 80550
SKU: 38661
SKU: 80552
SKU: 80404
SKU: 80403
SKU:
SP.GALLPRO_D.246A
SP.GALLPRO_D.246B
SKU:
FK.GALLPRO_D.246A
FK.GALLPRO_D.246B
10
SKU: 80549
SKU: 38446

11
GALLIUM PRO DISC: 8. Rear Derailleur Hanger Adjustment
1. Ensure that the derailleur hanger is aligned.
2. Use Derailleur Hanger Alignment Gauge
like Park Tool Item #DAG-2 or #DAG-2.2.
For any assistance, visit Park Tool’s website:
parktool.com/product/derailleur-hanger-
alignment-gauge-dag-2
Also see instructions from Naild
for rear assembly in Appendix (p.27).

12
GALLIUM PRO DISC: 9. Mechanical Drivetrain Specication
Start installation at this end.
Insert derailleur cables with hoses using plastic caps.
Insert hydraulic brake hose as shown.
BR = Brake Hose
DC = Derailleur Cable (mech.)
DH = Derailleur Housing (mech.)
BR
DC+DH
DC+DH
CABLE GUIDE
(80551)
CABLE STOPPER
(38879)

13
GALLIUM PRO DISC: 9. Mechanical Drivetrain Specication
Exit derailleur cables through bottom bracket (BB) hole.
Insert in the appropriate slots in the BB guide.
Making sure the pipe is aligned with the top hole,
insert BB guide in the square hole until it clicks.
BOTTOM BRACKET
CABLE GUIDE
(80547)
DC
DC = Derailleur Cable (mech.)
DC
BOTTOM BRACKET
CABLE GUIDE
(80547)

14
GALLIUM PRO DISC: 9. Mechanical Drivetrain Specication
ROUND PLUG
(80554)
DC
CABLE GUIDE
(80551)
BR = Brake Hose
DC = Derailleur Cable (mech.)
DH = Derailleur Housing (mech.)
DC+DH
CABLE STOPPER
(80552)
BR
Exit the hydraulic brake hose through
the hole on the chain stay.

15
GALLIUM PRO DISC: 9. Electronic (Di2) Drivetrain Specication
BR = Brake Hose
EW = Electronic Wire
EW
PLUG
(80549)
CABLE GUIDE
(80551)
GROMMET
(80550)
BR
Start installation at this end.
Insert electronic wire and hydraulic
brake hose as shown.

16
GALLIUM PRO DISC: 9. Electronic (Di2) Drivetrain Specication
Use the square hole to connect all the wires
to the junction box.
Insert the junction box in the hole.
Insert the BB cover in the square hole until it clicks.
BOTTOM BRACKET COVER
(80548)
GROMMET
(80553)
EW
EW = Electronic Wire

17
GALLIUM PRO DISC: 9. Electronic (Di2) Drivetrain Specication
CABLE GUIDE
(80551)
BR
Exit the hydraulic brake hose through
the hole on the chain stay.
BR = Brake Hose
EW = Electronic Wire
EW
GROMMET
(80553)

18
GALLIUM PRO DISC: 9. Electronic (Di2) Drivetrain Specication
The Di2 battery is hidden in the
seatpost; use the Di2 battery holder to
x the battery correctly. Apply a slight
amount of grease on both parts.
GREASE
Di2 Battery Holder
(38446)

19
GALLIUM PRO DISC: 9. Electronic Wireless Drivetrain Specication
Start installation at this end.
Insert hydraulic brake hose
as shown.
BR = Brake Hose
BR
PLUG
(80549)
CABLE GUIDE
(80551)

20
Use the square hole to connect all the wires
to the junction box.
Insert the junction box in the hole.
Insert the BB cover in the square hole until it clicks.
BOTTOM BRACKET COVER
(80548)
ROUND PLUG
(80554)
GALLIUM PRO DISC: 9. Electronic Wireless Drivetrain Specication