Arkel ARL-500 Owner's manual

ARL-500
LIFT CONTROL SYSTEM
Programming Manual

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ARKEL 2010 ARL-500
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The information held in this manual may be modified without notice and ARKEL will not be responsible
for changes that may occur in the future.
No part of this manual can be reproduced, for any reason, in any form or by any means (including
recording and photocopying) without the written consent of ARKEL.
Before the control panel installation, wiring, commissioning and inspection, read this instruction manual
carefully.
Keep the manual in a safe place and available to engineering and installation personnel during the control
panel functioning period.
ARKEL is not responsible for those mistakes that may be found in this manual and for the damages that
they may cause.
Publisher ARKEL Elektrik Elektronik Ticaret Ltd. Şti.
Bostanci Yolu Cad. Sehit Sk. No:36
Yukari Dudullu Istanbul TURKIYE
TEL: [phone] – 11 - 12
Fax: [phone]
E-mail : [email protected].tr
www.arkel.com.tr
Date of document 2010
Document version V1.8
Hardware version V2.0D
Software version V20R76

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TABLE OF CONTENTS
1. GENERAL ................................................................................................................................... 6
1.1. APPLICABLE STANDARDS............................................................................................................................... 6
1.2. ELECTROMAGNETIC COMPATIBILITY (EMC)........................................................................................ 6
1.3. MANUAL DESCRIPTION................................................................................................................................... 7
1.3.1. This manual describes................................................................................................................................. 7
1.3.2. Symbols used in this manual ...................................................................................................................... 7
2. INTRODUCTION ...................................................................................................................... 8
3. PROGRAMMING INTERFACE................................................................................................ 9
4. KEYPAD FUNCTIONS ACCORDING TO SCREEN ............................................................. 10
5. ARL-500 DISPLAY SCREEN ..................................................................................................... 13
5.1. STARTUP SCREEN ............................................................................................................................................. 13
5.2. MAIN SCREEN..................................................................................................................................................... 14
5.3. INPUT STATUS SCREENS................................................................................................................................ 17
5.3.1. ARL-500 FIXED INPUTS SCREEN ................................................................................................... 17
5.3.2. ARL-500 PROGRAMMABLE INPUTS SCREENS.......................................................................... 18
5.3.3. REVKON PROGRAMMABLE INPUTS SCREENS....................................................................... 18
5.3.4. KABKON PROGRAMMABLE INPUTS SCREENS....................................................................... 19
5.4. OUTPUT STATUS SCREENS ........................................................................................................................... 20
5.4.1. ARL-500 FIXED RELAY OUTPUTS SCREEN................................................................................ 20
5.4.2. ARL-500 PROGRAMMABLE RELAYS SCREENS ......................................................................... 20
5.4.3. ARL-500 PROGRAMMABLE TRANSISTORS SCREENS ............................................................ 21
5.4.4. REVKON PROGRAMMABLE RELAYS SCREEN ........................................................................ 21
5.5.CANBUS STATUS SCREENS.............................................................................................................................. 22
5.5.1. The status of car communication............................................................................................................ 22
5.5.2. The status of landing communication .................................................................................................... 23
5.6. GROUP STATUS SCREEN................................................................................................................................ 24
5.7. ERROR STATUS SCREEN................................................................................................................................. 25
5.8. V-T (VELOCİTY-TİME)TRAVEL CURVE SCREEN....................................................................................... 26
5.9. ADRİVE /UNİDRİVE SP INVERTER SCREEN .............................................................................................. 26
5.10. CAR COMMAND ENTRY SCREEN ............................................................................................................. 27
5.11. MANUAL DRIVE SCREEN............................................................................................................................. 28
5.12. SERVICE OPTIONS SCREENS ..................................................................................................................... 29
6. MENU SETTINGS .................................................................................................................... 31
6.1. ENTERING MENU............................................................................................................................................. 31
6.2. MENU TREE......................................................................................................................................................... 32
6.3. MENU PARAMETERS........................................................................................................................................ 39
6.3.1. System Settings........................................................................................................................................... 39
6.3.2 Door Settings .............................................................................................................................................. 42
6.3.2.1. Door Type Settings............................................................................................................................................... 42
6.3.2.2. Set Door Timings.................................................................................................................................................. 43
6.3.3. Call Responding Settings .......................................................................................................................... 45
6.3.4. Display Settings.......................................................................................................................................... 46

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6.3.4.1. Floor Texts............................................................................................................................................................. 46
6.3.4.2. Dot Matrix Settings .............................................................................................................................................. 47
6.3.5. Error Logs .................................................................................................................................................. 49
6.3.6. Programmable Inputs ............................................................................................................................... 50
6.3.6.1. ARL-500 inputs..................................................................................................................................................... 50
6.3.6.2. REVKON inputs.................................................................................................................................................. 51
6.3.6.3. KABKON inputs.................................................................................................................................................. 52
6.3.6.4. KK-x inputs ........................................................................................................................................................... 53
6.3.6.5. List of Input Functions ........................................................................................................................................ 54
6.3.7. Programmable Outputs ............................................................................................................................ 63
6.3.7.1. ARL-500 Transistors ............................................................................................................................................ 63
6.3.7.2. ARL-500 Relays..................................................................................................................................................... 64
6.3.7.3. REVKON Relays.................................................................................................................................................. 65
6.3.7.4. KK-x Outputs ....................................................................................................................................................... 65
6.3.7.5. List of Output Functions..................................................................................................................................... 66
6.3.8. Encoder Settings........................................................................................................................................ 70
6.3.8.1. Floor Level Fine Tuning...................................................................................................................................... 70
6.3.8.2. Travel distances..................................................................................................................................................... 70
6.3.8.3. Hardware configuration ....................................................................................................................................... 71
6.3.8.4. Learn shaft ............................................................................................................................................................. 71
6.3.9. Hydraulic Lift Settings .............................................................................................................................. 72
6.3.10. Group Settings......................................................................................................................................... 73
6.3.11. Parking Settings ....................................................................................................................................... 74
6.3.12. Time and Date Settings .......................................................................................................................... 75
6.3.12.1. System date and time.......................................................................................................................................... 75
6.3.12.2. Next maintenance date ...................................................................................................................................... 75
6.3.13. Motor Protection Settings ...................................................................................................................... 76
6.3.14. Sound Settings.......................................................................................................................................... 77
6.3.15. Rescue settings......................................................................................................................................... 78
6.3.16. Language................................................................................................................................................... 80
6.3.17. Counters ................................................................................................................................................... 80
6.3.18. Change Password .................................................................................................................................... 81
6.3.19. Emergency Settings................................................................................................................................. 82
6.3.20. Headroom/Pit protection ...................................................................................................................... 83
6.3.21. Return to Factory Settings...................................................................................................................... 84
7. TECHNICAL DATA ..................................................................................................................85
7.1. ARL-500 MAIN CONTROLLER....................................................................................................................... 85
7.1.1. ARL-500 Technical Data.......................................................................................................................... 86
7.1.2. ARL-500 TERMINALS & PIN ASSIGNMENT................................................................................ 87
7.1.3. LEDs on ARL-500 Main controller........................................................................................................ 89
7.1.4. JUMPERs on ARL-500 main controller ................................................................................................ 92
7.1.4.1. Assigning the supply voltage of encoder in incremental positioning............................................................ 92
7.1.4.2. Activating the battery source of real time clock ............................................................................................... 92
7.1.5. LCD CONTRAST trimpot on ARL-500 controller............................................................................. 92
7.2. REVKON CAR TOP CONTROLLER ..................................................................................................................... 93
7.2.1. REVKON Technical Data....................................................................................................................... 94
7.2.2. REVKON TERMINALS & PIN ASSIGNMENT ............................................................................. 95
7.2.3. LEDs on REVKON Car Top Controller .............................................................................................. 98
7.3. KABKON CAR PANEL MODULE ......................................................................................................................100
7.3.1. KABKON Technical Data..................................................................................................................... 101
7.3.2. KABKON TERMINALS & PIN ASSIGNMENT........................................................................... 102
7.3.3. LEDs on KABKON Car command cotrol module........................................................................... 104

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7.3.4. Trimpot on KABKON module ............................................................................................................ 104
7.3.5. DIP-SWITCHES on KABKON module ............................................................................................ 105
7.4. CALL/INDICATOR MODULES..............................................................................................................................106
7.4.1. LCD240X128A Indicator Module ........................................................................................................ 106
7.4.1.1. LCD240X128A Technical Data ....................................................................................................................... 107
7.4.2. KKLCD-A/KKLCD-B/KKLCD-C Call/Indicator modules ......................................................... 108
7.4.2.1. KKLCD-A/KKLCD-B/KKLCD-C Technical Data................................................................................... 109
7.4.2.2. KKLCD-A/KKLCD-B/KKLCD-C Pin Assignments................................................................................ 111
7.4.3. KK3X3057 Dot-matrix Call/Indicator modules ................................................................................ 113
7.4.3.1. KK3X3057 Technical Data............................................................................................................................... 114
7.4.3.2. KK3X3057 Pin Assignments............................................................................................................................ 115
7.4.3.3. KK3X3057 Floor Adjustment .......................................................................................................................... 116
7.4.4 KK2X3057 Dot-matrix Call/Indicator modules ................................................................................. 117
7.4.4.1. KK2X3057 Technical Data............................................................................................................................... 118
7.4.4.2. KK2X3057 Pin Assignments............................................................................................................................ 119
7.4.4.3. KK2X3057 Floor Adjustment.......................................................................................................................... 120
7.4.5. KKBT Non-indicator Call Module....................................................................................................... 121
7.4.5.1. KKBT Technical Data ....................................................................................................................................... 122
7.4.5.2. KKBT Pin Assignments .................................................................................................................................... 123
7.4.5.3 Floor Setting With Dipswitches On KKBT ...................................................................................... 124
8. ARL-500 DISPLAY MESSAGES............................................................................................... 125
8.1. STATUS MESSAGES.........................................................................................................................................125
8.2. ERROR MESSAGES ..........................................................................................................................................132

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1. GENERAL
1.1. APPLICABLE STANDARDS
The ARL-500 Lift Controller complies with:
Lift Directive 95/16/EC
- European standards EN 81-1, EN 81-2
1.2. ELECTROMAGNETIC COMPATIBILITY (EMC)
The ARL-500 Lift Controller and its components comply with the standards according to
Directives of electro magnetic compatibility 2004/108/EC
- EN 55011 Issue 2007
- EN 61000-6-4 Issue 2007
- EN 61000-6-2 Issue 2005

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1.3. MANUAL DESCRIPTION
Please read this manual carefully before installing the ARL-500 Lift Controller System. This
manual will help you during installation of the ARL-500 controller and its components.
In case of any problems, users are advised to contact manufacturer without any delay giving
details of the problem.
1.3.1. This manual describes
- the user interface of ARL-500
- the screens of the ARL-500
- the menu settings of the ARL-500 controller
- the technical information of ARL-500 controller and its components
- the terminals and plugs of ARL-500 controller and its components
- the display messages of the ARL-500
- the error messages of the ARL-500
1.3.2. Symbols used in this manual
+Press keys together
►The default setting of parameter
Important points
Warning messages indicate that failure to take a specified action could result in
harm to the system

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2. INTRODUCTION
ARL-500 system, that we present you, our valued customers, under the “Advanced Solution”
heading, is a completely plug-and-run elevator electronics and control system.
ARL-500 is universal. With just a few parameter changes; it can be used for rope traction or
hydraulic elevators, with two-speed or VVVF, up to 48 stops, and for groups of up to 8 elevators.
ARL-500 is customizable. Freely programmable inputs and outputs located on the main board, car
boards and landing boards enable you to adjust your settings according to your needs.
With its special plug-in cables and connectors, it facilitates the commissioning process. You’ll get
surprised how easily and quickly you will install the complete system.
The ARL-500 main board has most of the functions needed for any elevator system. Mains supply
phase protection, motor temperature monitoring, door-bridging safety relays for door pre-opening
and hydraulic re-leveling, dual-door support adjustable for each floor are all on board of ARL-500.
Car and shaft connections are made easily with sockets. Also, inside-car and car-top board
connections are made with ready-made, socketed cables. Spare terminals add to the flexibility of
the system.
One of the most powerful features of ARL-500 is its large graphic LCD display and its user-
friendly interface that you will get used to in no time. Instead of using 2 or 4 line text displays that
are usually too small and simple, we’ve made use of graphics LCD technology to maximize ease-
of-use and legibility of the menu and status screens.
The HS500 hand terminal which can be connected to the system from any point on the CANbus
(in the cabin, on the cabin or on landings), in a way, enables you to carry the controller board in
your pocket.
We are doing our best to improve the quality of our products. You, our worthy customers, are our
biggest support in our studies.
Thank you for purchasing ARL-500.
ARKEL

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3. PROGRAMMING INTERFACE
The user interface of ARL-500 lift controller system consists of 128x64 pixel resolution graphic
LCD, keypads, LEDs, jumpers and trimpots.
GRAPHIC LCD
ARL-500 Controller has 128x64 pixel resolution illuminated blue graphic LC-Display.
KEYPAD
The ARL-500 controller is operated by using 6-key keypad. These
keys have different functions in different displays. But in
general, ESC
is used to exit current menu. Enter is used to enter a menu and
confirm any input. UP and DOWN arrows are used to move in menu
lists and change value of a parameter. LEFT and RIGHT arrows are
used to move left and right while changing the value of parameter.

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4. KEYPAD FUNCTIONS ACCORDING TO SCREEN
The ARL-500 controller is operated by using 6-key keypad. The functions of keys according to
screen are described in the tables below:
Key functions in the main screen
or To previous/next monitoring screens
Open service options screen
Open manual command screen
Open main menu
Back to main screen
+ Open manual motion screen
Key functions in the main menu
or To previous/next submenu
To next menu item
Increase value
To previous menu item
Decrease value
Select submenu/menu item
Exit submenu/menu item
Key functions in the manual motion screen
Inspection drive Up
Inspection drive Down
Back to main screen
Key functions in the car command entry screen
Change car command number
Set in/reset car command to a number
Back to main screen

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Key functions in the display settings submenu
or Move cursor left / right
or To next/previous floor name
Increase/decrease value
Select menu item/arrange
Exit submenu/menu item
Key functions in the error logs submenu
To next error log
Scroll help message one line up
To previous error log
Scroll help message one line down
Exit submenu
Key functions in the system date and time setting submenu
or Move cursor left / right
or To next / previous menu item
Increase / decrease value
Select menu item / set
Exit submenu / menu item
Key functions in the change password submenu
or Move cursor left / right
or Increase / decrease value
Select menu item / change
Exit submenu / menu item

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Key functions in the door type settings submenu
or Select door A / door B
or To next/previous floor name
Change door type
Activate door type item / set
Exit submenu / menu item
Key functions in the parking settings submenu
or Move cursor left / right
or To next / previous menu item
Increase / decrease value
Select menu item / set
Exit submenu / menu item

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5. ARL-500 DISPLAY SCREEN
The user interface of the ARL-500 controller is descripted below. The display of the ARL-500
controller is explained as required for installation and operating.
ARL-500 Controller’s display screen consists of:
5.1. STARTUP SCREEN
“VER”: Software Version for ARL-500 Controller
“SERI NO”: The serial number for ARL-500 Controller
After switching on, ARL-500 displays the startup screen.
Meanings of the items in these screens are explained below.
Car Command
Entry Screen
Status Screens
(Diagnostics)
Service Options
Screen
Menu
Main
Screen
Startup
Screen
Manual Motion
Screen
+
Status Screens
(Diagnostics)

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5.2. MAIN SCREEN
ARL-500 controller’s main screen summarizes the lift operation and the status of the lift
system within separated windows. Messages, aliases, symbols and signs used in main menu
are descripted below.
ARL-500 controller’s main screen shows max. 30 stop
numbers per one screen. 2 main screens are used to show car
position, car commands and landing calls for systems more
than 30 stops. The second part of main screen shows stop
numbers from 31 to 48. These screens are switched
automatically according to car position and by pressing
LEFT/RIGHT keys.
Car positioning signals
● Car distance in cm with
encoder positioning.
● ML1 and ML2 signals
with ML1-ML2 counter.
● M1 and 142 signals
with M1 counter.
Limit switches
818: Up limit switch
817: Down limit switch
Safety circuit
140: Landing door locks & car door contact(s)
130: Landing door contacts
120: Stop circuit
Status message
Current floor name
Current direction
Collective direction
Stop numbers line
Car position
Down landing call from 6th stop
Up landing call from 10th stop
Door signals
LB: Light Barrier
DC: Door Close
DO: Door Open
Signals of Door А
Signals of Door B
Status of Door А
Status of Door B
Car calls line
Landing calls line (Up and
Down calls)

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Status Message It displays status of the lift system and diagnostic messages.
Sample messages “Ready”, "Loading-Unloading", "Waiting for lock”
Current Floor
Name
It displays the code on car/floor indicator for the current
landing that is defined by user.
Sample code
01, b1, #5
Current Direction
It displays the current direction of travel.
↑
Up direction
↓
Down direction
Collection Direction
It displays the direction of collection.
▲
Up direction
▼
Down direction
Signal state
It is using for showing the status of the signal
●
Active
•
Inactive
Safety Circuit
It displays the status of safety circuit.
120
Stop circuit
130
Landing door contacts
140
Landing door locks & car door contact(s)
Limit switches
It displays the status of up/down limit switches.
817
Down limit switch
818
Up limit switch
Door Signals
It displays the status of door operation signals.
LB
Light barrier signal
DC
Door close signal
DO
Door open signal
Door Status
It displays the status of the car door.
Door is opening and door is open.
Door is closing.
Door is closed.
Door is locked.
Door is disabled in the “Debug tools” screen.

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Stop Numbers
Line
It displays the stop numbers that is defined by “Number of Stops”
parameter on “System settings” menu.
Values
1−48
Car Commands
This row displays car commands. One character is used for each floor.
Leftmost character of row shows the calls for bottom floor. As
moving right, stop number increases.
▪
No car command.
+
Car command to this floor.
Up/Down
Hall Calls
This row displays landing calls. One character is used for each floor.
Leftmost character of row shows the calls for bottom floor. As moving
right, stop number increases.
▪
No hall call.
Up hall call from the floor.
Down hall call from the floor.
Car Position
The column displays current car position and servicing collective
manner. In a floor 1 or 2 of call symbols can appear together means car
and hall calls for same floor. Most left position of column shows bottom
floor. As moving right, stop number increases. When lift services calls
the call symbols for relevant floor is terminated.
Sample view
Positioning
signals
It displays current position signals of the the system according to the
counter system:
Standart M1 counter: ML1 and 142 signals
Special JF counter: ML1 and 142 signals
ML1-ML2 counter: ML1 and ML2 signals
Encoder counter: It displays current position of the car relative to
leveled position of lowest landing in cm.
Sample value
“2588cm”
“ML1
●
ML2 •”

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5.3. INPUT STATUS SCREENS
5.3.1. ARL-500 FIXED INPUTS SCREEN
You cannot redefine or change the terminal of the following inputs:
ML1, ML2, 817, 818, 870, 120, 130, 140A, 140B, 869, L1, L2, L3
Fixed Inputs
Max.
voltage
ML1
1st door zone magnetic switch input
24VDC
ML2
2nd door zone magnetic switch input
24VDC
817
Down limit switch input (Mechanical or bi-stable magnetic
switch)
24VDC
818
Up limit switch input (Mechanical or bi-stable magnetic switch)
24VDC
120
Stop circuit monitoring input
230VAC
130
Landing door contacts monitoring input
230VAC
140A
Landing door locks & car door contact(s) monitoring input (This
input works same with the input 130 for full automatic doors)
230VAC
140B
Landing door locks & car door contact(s) monitoring input for
hydraulic systems during emergency lowering or AKUS-SD
emergency system (This input works same with the input 130 for
full automatic doors)
24VDC!!!
L1
L1 phase
380 VAC
L2
L2 phase
380 VAC
L3
L3 phase
380 VAC
869
Car top recall hand terminal
24 VDC
870
Control panel recall hand terminal
24 VDC
PHASE
L1, L2, L3 phase monitoring
SEQ
Phase sequence
In this screen some fixed inputs are monitored.
The inputs which have ‘●’ (Closed) on the right hand side
are active at the moment which have ‘.’ (Open) on the
right hand side are inactive.

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5.3.2. ARL-500 PROGRAMMABLE INPUTS SCREENS
(4 Screens, PI1to PI14 programmable inputs)
5.3.3. REVKON PROGRAMMABLE INPUTS SCREENS
(2 Screens, PI21to PI26 programmable inputs)
6 programmable inputs of car top controller are coded from PI21 to P126. All of the inputs
in the system are summarized in two screens 1.6 to 1.7. UP and DOWN keys are used to
switch to the previous/next screen.
All programmable inputs can be programmed by the user according to the needs of the
system. Any input can be selected from the available inputs in the list of “REVKON
inputs” menu.
In this screen all of the programmable inputs of
ARL-500 controller are monitored. The inputs
which have ‘●’ (Closed) on the left hand side are
active at the moment which have ‘.’ (Open) on the
left hand side are inactive. The inputs which are not
defined are monitored as “undefined”.
14 programmable inputs of main controller are
coded from PI1 to PI14. All of the inputs in the
system are summarized in four screens 1.2 to 1.5.
UP and DOWN keys are used to switch to the
previous/next screen.
All programmable inputs can be programmed by
the user according to the needs of the system. Any
input can be selected from the available inputs in
the list of “ARL500 inputs” menu.
In this screen all of the programmable inputs of
REVKON (Car top controller) are monitored. The
inputs which have ‘●’ (Closed) on the left hand side
are active at the moment which have ‘.’ (Open) on
the left hand side are inactive. The inputs which are
not defined are monitored as “undefined”.

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5.3.4. KABKON PROGRAMMABLE INPUTS SCREENS
(4 Screens, PI31-PI33 of each KABKON)
In this screen all of the programmable inputs of
KABKON (Car panel module) are monitored. The
inputs which have ‘●’ (Closed) on the left hand side
are active at the moment which have ‘.’ (Open) on
the left hand side are inactive. The inputs which are
not defined are monitored as “undefined”.
3 programmable inputs of each car panel module
are coded from PI31 to PI33. All of the inputs in
the system are summarized in 4 screens 1.8 to 1.11.
UP and DOWN keys are used to switch to the
previous/next screen.
In these screens, 12 rows of inputs (PI31-PI33 of
each KABKON) are listed. The inputs are listed
according to the KABKON code (Door side setting
and KABKON number). The door side setting can
be ‘A’ or ‘B’. ‘B’ is used for the second entrance. In
a car operating panel 2nd KABKON is used for
systems more than 24 stops to increase the number
of stops up to 48. The 1st KABKON’s number is 1
and the 2nd KABKON’s number is 2.
All programmable inputs can be programmed by
the user according to the needs of the system. Any
input can be selected from the available inputs in
the list of “KABKON inputs” menu.

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5.4. OUTPUT STATUS SCREENS
5.4.1. ARL-500 FIXED RELAY OUTPUTS SCREEN
7 relays of ARL-500 controler are constant in the system. You cannot redefine or change the
following relay output terminals: RU1, RU2, 11, RH1, RH2, RP, RSD, RF of ARL-500
controller. The functions of these relays are described in the following table.
The functions of ARL-500 fixed relays according to drive type
Relay
Traction-Rope
Hydraulic
Two Speed
VVVF
RU1 Down Direction Contactor Down Direction Contactor
VC : Slow-Down
Valve
RU2
Up Direction Contactor
Up Direction Contactor
VA : Slow-Up Valve
RH1 High Speed Contactor High Speed Contactor
VD : Fast-Down
Valve
RH2
High Speed Contactor
High Speed Contactor
VB : Fast-Up Valve
RP
-
Main Contactors
Up Contactor
RSD - -
Star- Delta
Contactors
RF
Low Speed Contactor
Low Speed Contactor
Emergency Valve
5.4.2. ARL-500 PROGRAMMABLE RELAYS SCREENS
(2 Screens, PR1to PR8 programmable relays)
All programmable relays can be programmed by the user according to the needs of the
system. Any output can be selected from the available outputs in the list of “ARL500
relays” menu.
In this screen all of the fixed relays of ARL-500 main board
are monitored. The outputs which have ‘●’ (Closed) on the
right hand side are active at the moment which have ‘.’
(Open) on the right hand side are not active.
In this screen, all of the programmable relays of
ARL-500 controller are monitored. The outputs
which have ‘●’ (Closed) on the left hand side are
active at the moment which have ‘.’ (Open) on the
left hand side are inactive. The inputs which are not
defined are monitored as “undefined”.
8 programmable relays are coded from PR1 to PR8.
All of the relays in the system are summarized in
two screens 2,2 to 2,3. UP and DOWN keys are
used to switch to the previous/next screen.