artisan Altivar 16 Series User manual

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C 16
Variateur de vitesse
pour moteurs asynchrones
Speed controller
for asynchronous motors
Umrichter für Drehstrom-
Asynchronmotoren
Variador de velocidad
para motores asíncronos
Guide d'exploitation User's manual
Bedienungsanleitung Guía de explotación
®
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Altivar 16
Variateur de vitesse pour moteurs asynchrones Page 2
Speed controller for asynchronous motors Page 14
Umrichter für Drehstrom-Asynchronmotoren Seite 26
Variador de velocidad para motores asíncronos Página 38
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ATTENTION
NOTE
Thespeedcontrollerincorporatessafetydeviceswhichcanshutdownthespeedcontrollerand
thus the motor in the event of faults. The motor itself may be blocked due to mechanical faults.
In addition, voltage variation and mains failures in particular may result in stoppages.
The clearance of the causes of a stoppage may cause the motor to restart, entailing danger for
certain machines or installations, especially those which conform to safety regulations.
In such cases, therefore, the user must take precautions to avoid restarting, in particular by the
use of a speed detector, to disconnect the supply to the speed controller in the event of a non-
programmed stop of the motor.
The equipment has been designed to conform to IEC standards.
In general, power to the speed controller must be switched off before any electrical or
mechanical intervention on the installation or the machine .
Theproductsandmaterialspresentedinthisdocumentmaybechangedormodifiedatanytime,
either from a technical point of view or in the way they are operated. Their description can in no
way be considered contractual.
Whenthe speed controller is powered up, the power components andanumberof other control
components are connected to the mains supply. It is extremely dangerous to touch them.
AfterswitchingtheALTIVARoff, waitfor1minutebeforetouchingtheequipment. Thisisthetime
required for the capacitors to discharge.
The motor can be stopped during operation, by inhibiting the start command or the speed
reference, while the speed controller remains switched on. If safety of personnel requires
prevention of any sudden restarts, this electronic locking will not be sufficient : provision must
be made for the power circuit to be broken.
This speed controller must be installed and implemented in compliance with the international
and national standards in force in the premises where it is to be used. It is the responsibility of
the integrator to comply with the EMC directive, among others, which concerns the European
Community.
Compliance with the essential requirements specified in the EMC directive is dependent on
conditioned application of the recommendations provided in the following documents :
–Our catalogue which indicates the accessories to be associated with Speed Controllers, for
instance when radio disturbance filtering is needed.
–Standard IEC 1000-5-2, the recommendations of which are repeated in our EMC
didactic Manual which describes the installation safety measures to comply.
Foranyinformationaboutthesedocuments,pleasecontactourSCHNEIDERcommercialagency.
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P4
P1
P5
P3
P6
Contents
" The Altivar 16 " 16
Preliminary checks 17
Reference code 17
Choice of speed controller 17
Technical characteristics 18
Installation : mounting recommendations 18
Dimensions 19
Access to terminal blocks and switches 19
Connections 20
Connection diagram 21
Setting up 22
Motor thermal protection 23
Available torque 23
Operational assistance 24
Maintenance assistance 24
Documentation 25
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A wide range of options and accessories is available for the Altivar 16, to meet the needs of various
applications.
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Remove the Altivar 16 from its packaging and check that it has not been damaged in transit.
Check that the reference of the speed controller on the label is the same as that on the delivery note and
corresponds to the order form.
Reference codeAltivar 16 Power supply
Example : ATV-16U09 M2 power rating : voltage :
U09 :0.9 kVA
U18 : 1.8 kVA
U29 : 2.9 kVA
U41 : 4.1 kVA
U54 : 5.4 kVA
U72 : 7.2 kVA
U90 : 9.0 kVA
Power supply Sp. contr. Maximum Total power
voltage Reference Motor Line rated transient dissipated at
power current current current rated load
rating (1) (In) (2)
kW HP A A A W
208 / 240 V ATV-16 U09M2 0.37 0.5 4 2.1 3.2 22
- 10 % + 10 %
50/60 Hz ±2 Hz ATV-16 U18M2 0.75 1 7 4 5.4 35
Single phase
208 / 240 V ATV-16 U29M2 1.5 2 14 /10 7.1 10 55
- 10 % + 10 % Single/Three
50/60 Hz ±2 Hz ATV-16 U41M2 2.2 3 18 /14 10 14 65
Single/Three phase Single/Three
400 / 460 V ATV-16 U18N4 0.75 1 3.3 2.3 3.1 35
- 15 % + 15 %
50/60 Hz ±2 Hz ATV-16 U29N4 1.5 2 6 4.1 5.5 50
Three phase ATV-16 U41N4 2.2 3 9 5.8 7.9 70
ATV-16 U54N4 3 4 12 7.8 11 100
ATV-16 U72N4 4 5 16 10.5 14.2 135
ATV-16 U90N4 5.5 7.5 20 13 17.6 185
(1)Linecurrent:thevaluesshowncorrespondtothecurrentdrawnbythespeedcontrollersonalowimpedance
supply, under rated load and speed conditions of the motor.
(2) Transient current : for 60s.
The Altivar 16 is designed to supply the required power for each of these motor sizes.
Choiceofspeedcontroller
M2 : 208 / 240 V
N4 : 400 / 460 V
9572400449756
Preliminary checks
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Output voltage Maximum voltage equal to supply voltage.
Frequency range 0.1 Hz to 50 Hz / 60 Hz.
Overtorque 150 % of motor rated torque (typical value ±5 %, from 5 to 50/60 Hz).
Acceleration ramp Linear 3s from 0 to 50 Hz / 60 Hz (automatic adaptation of ramp times
Deceleration ramp when transient torque is exceeded).
Low speed braking By automatic d.c. injection 0.7 In, for 0.5s if the frequency
to a standstill drops to < 0.1Hz.
Speed controller Supply overvoltage / undervoltage.
protection Phase failure : only for ATV-16...N4.
Short circuit : between output phases, between output phases and ground,
internal control supplies (+10, +24).
Overvoltage / Over heating
Motor protection Thermal : I
2
.t if rated motor current = 0.9 In (rated current) of the speed controller
(from 25/30 to 50/60 Hz).
Degree of protection NEMA 1, IP 30 (remove cover), for ATV-16U09M2 to U72N4
IP 30 for ATV-16U90N4.
Ambient air Operating : 0 to 40°C for NEMA 1/ 0 to 50°C for IP 30, for ATV-16U09M2 to
U72N4.
temperature 0 to 40°C in IP 30 for ATV-16U90N4 –0 to 50°C in IP 30 with mandatory use
of inductance VW3-A66503.
Storage : -25°C to + 70°C.
Maximum humidity 93 % without condensation or dripping water (if there is a risk of condensation
provide a heating system).
Altitude Less than 1000 m. Above that, derate power by 3% for each additional 1000 m.
Pollution Speed controller protected against dust, corrosive gas, water splashes, etc.
Standards /Certification / IEC, VDE, UL, CSA.
Recommendation
Installation : Mounting recommendations
Technical characteristics
Mount the unit vertically
Avoid placing close to any heating
equipment.
IP30 : Remove the blanking plate from the top
of the cover. Free space is required around
the speed controller : D ≥ 100 mm, d ≥ 50 mm.
D
d
IP30
Nema 1
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MOUNTING
Reference a b c G H Weight
mm mm mm mm mm kg
Size 1
ATV-16U09M2 150 120 160 137 150 1.800
ATV-16U18M2 1.850
Size 2
ATV-16U29M2 180 144 200 168 190 3.300
ATV-16U18N4 3.400
ATV-16U29N4 3.400
Size 3
ATV-16U41M2 200 152 230 188 220 4.300
ATV-16U41N4 4.400
ATV-16U54N4 4.400
ATV-16U72N4 5.000
ATV-16U90N4 5.200
Wiring
Mounting
the
device
Dimensions
Access to terminal blocks and switches
+
Access to switches
a
b
c
G
4 x Ø6
H
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Connections
Power
supply
}
Depending on size and voltage 2
or 3 mains supply terminals (p3)
}
+
_
GUT1 VT2 WT3
COM +10 +24
power board
control board
L2 L3
L1 PA PB
FW RVAIV AIC
+_
d.c. bus
J8- / J9+
SA SC SB
The control and reference inputs are electrically isolated from the network.
2.5
s
Terminal label Function Characteristics Terminal
size
Size 1 Size 2 and 3 mm
2
Earth(with heatsink) Usable up to leakage I > 3.7 mA 10
G G Ground 2.5
L1 L1
L2 L2 2.5
L3
U / T1 U / T1 230V / 50Hz 400V / 50Hz
V / T2 V / T2 Outputs to motor M2 N4 2.5
W / T3 W / T3 230V / 60Hz 460V / 60Hz
Size 1 Size 2 and 3
PA See operator guides 2.5
Option Braking VD0C01N906 and VD0C01N907
braking resistance
PB module connection
connection ATV-16…M2 R ≥50Ω / ATV-16…N4 R ≥50Ω
SA SA N/C contact Safety min : 10mA - C 24V
relay max : inductive load
SC SC common contacts 1.5A - a 250V 1.5
2.5A - C 30V
SB SB N/O contact
J9+ J9+ d.c.voltage 265 V < U < 370 V
J8- J8- source input 480 V < U < 745 V
COM COM Common for speed reference 0 V
inputs and control inputs 1.5
AIV AIV Voltage speed reference 0 - 10 V Z = 30 kΩ1.5
input
+10 +10 Speed reference input C 10 V - 10mA max 1.5
supply 1 kΩ < R < 10 kΩ
AIC AIC Current speed reference 0-20 mA/4-20 mA Ze = 250 Ω1.5
input
+24 +24 Control input C 24 V (from C 20V to C 30V) 1.5
supply
FW FW Forward control min : 10mA - C 24V
input state 1 : U > 11V - I > 6mA 1.5
RV RV Reverse control state 0 : U < 5V - I < 2.5mA
input Ze = 1.5 kΩ
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Precautions
Separate the low voltage control circuits from the power circuits.
Control circuits : use a twisted pair cable with a pitch of 25 to 50 mm,
or a screened twisted pair cable.
Input output power circuits : cross section defined according to the length
of the cable and the rated current data.
+/PA ; -/PB : ATV-16U09M2 and U18M2 wiring for braking module VW3-A16601.
Connection diagram
Single or three phase
supply depending
on size (p 4).
G
L1
L2
( L3 )
SA
SC
COM
AIV
+10
AIC
FW
RV
+24
U/T1
V/T2
W/T3
+/PA
-/PB
Fault relay, used to
indicate possible locking
of speed controller.
Motor
Braking
ATV 16U...
Control
circuits
0 - 20mA
4 - 20mA
0 - 10V
SB
COM
FW
RV
Mains
supply
24 V
+
-
ATV-16
R
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*: factory setting
Setting-up SWITCHED OFF
* : Factory setting
Rotation direction control (speed reference displayed)
No 1 Switch OFF No 1 Switch ON
Configuration of voltage / frequency ratio
Selection made via switch n°1 on the speed controller (see page 5).
Configuration of the speed reference input current
Selection made via switch n°2 on the speed controller (see page 5).
setting (AIV) is : 2 - 10V.
With this selection, the voltage
1
ON
2
1
ON
2
ATV 16…M2
50 Hz
60 Hz
230
50
f(Hz)
U(V)
230
60
f(Hz)
U(V)
*
60 Hz
ATV 16…N4
50 Hz
400
50
f(Hz)
U(V)
460
60
f(Hz)
U(V)
*
1
ON
2
1
ON
2
1
ON
2
4 - 20 mA
1
ON
2
0 - 20 mA *
1 If the FW and RV commands are validated,
forward operation takes priority when the
product is powered up.
2 The first directional command selected
takes priority.
f(Hz)
t
switched on 2
1
1
1
0
0
FW
RV
t
t
1 When the product is powered up, the run
commands must be inhibited, then validated
(FW or RV) so that the motor can start.
2 The first directional command selected
takes priority.
f(Hz)
switched on 2
1
1
1
0
0
RV t
t
t
FW
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Motor thermal protection is provided :
- by I2.t thermal protection of the speed controller if the rated current of the motor is equal to
0.9 times the rated current of the speed controller for use in a frequency range from 25/30 to
50/60 Hz,
- or by using a thermal probe built into the motor, if used with high torque at low speed.
Continuous operation :
For self-ventilated motors, motor cooling is linked to speed.
Derating occurs at speeds of less than half rated speed.
For fractional power motors of ≤250 W, derating may be less
(for example : 20 % instead of 50 % at very low frequency).
Transient operation :
The possibility of overtorque depends on the maximum transient current which the
speed controller can provide.
1Self-ventilated motor
2Force-ventilated motor
3Transient overtorque
Available torque
Motor thermal protection
Typical torque characteristics
C°
0.25
0.50
0.75
1
1.25
1.50
(50 Hz)
(60 Hz) 0
025
30
50
60 Frequency (Hz)
Torque
C/Cn
2
3
1
5Hz
6Hz
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HThe light emitting diodes (LEDs) on the front panel of the product can assume
different states :
red LED on : fault.
green LED off : ATV-16 switched off.
green LED on : ATV-16 switched on, voltage ≥50 V on d.c. power supply.
Monitoring faults :
The first fault detected is monitored as long as the supply voltage is maintained.
The fault relay is tripped.
Clearing memorized faults :
. Switch off the power supply to the speed controller.
. Find the cause of the fault before resetting.
. Reconnect the power supply, which will erase the recorded fault if it has disappeared.
Note : the VW3-A16101 and VW3-A16102 display / adjustment options enable fault codes
to be displayed.
The Altivar 16 does not require preventive maintenance, but we recommend regular :
. checks of the state and tightness of connections.
. checks that the temperature around the unit remains at an acceptable level.
. removal of dust from the speed controller if necessary.
Maintenance assistance
ATTENTION
Before performing any operation on the speed controller, switch off the power circuits and
check that the capacitors are discharged (about 1 mn after switching off).
The d.c. voltage at the terminals marked +/PA and -/PB and the terminals J9 + and J8, can
reach 385 Volts for the ATV-16 …M2 when under load and 790 Volts for the ATV-16 …N4.
If there is a problem at set-up or during operation, check first of all that the
recommendations concerning environment, mounting and connection have been followed.
Operational assistance
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- Product designation Product Document Document
reference reference number
- Speed controller ATV-16 VD0C01Q301 N°52533
- Adjustment and display VW3-A16101 VD0C01Q302 N°52534
- Local control adjustment and display VW3-A16102 VD0C01Q302 N°52534
- Remote display option VW3-A16103 VD0C01N901 N°99471
- PC connection VW3-A16104 VD0C01N902 N°99488
- Braking module VW3-A16601 VD0C01N906 N°99474
- Braking resistance VW3-A16701-04 VD0C01N907 N°99475
- Attenuating filters VW3-A16401-07 VD0C01N904 N°99472
- Inductances VW3-A16501-04 VD0C01N905 N°99473
- IP 54 VW3-A16801-02 VD0C01N908 N°99476
- SERIAL LINK CONNECTION OPTIONS
–Interface for PCMCIA communication card VW3-A16303 VD0C01B320 N°62821
–PCMCIA card for UNITELWAY, MODBUS, VW3-A66301
JBUS, SY/MAX PNIM protocol
–User's manual : PCMCIA communication card VD0C01B311 N°54749
protocols UNITELWAY, MODBUS, JBUS
–FIPIO protocol kit which includes : TSX FPV16 V6M
●two diskettes for integration
under XTEL-CONF, TXT L FPV16V5
●an installation manual for the
ATV16 on FIPIO TSX DM FPV16V6M N°56698
●a PCMCIA communication card TSX FPP 10
●a junction box TSX FP ACC4
- DEDICATED BOARDS
- General usage/material handling VW3-A16201 VD0C01Q303 N°52553
- Variable torque VW3-A16202 VD0C01Q304 N°52554
- High speed motors VW3-A16203 VD0C01Q305 N°52555
Documentation
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52533 1996-07
VD0C01Q301
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Artisan Technology Group is your source for quality
new and certied-used/pre-owned equipment
• FAST SHIPPING AND
DELIVERY
• TENS OF THOUSANDS OF
IN-STOCK ITEMS
• EQUIPMENT DEMOS
• HUNDREDS OF
MANUFACTURERS
SUPPORTED
• LEASING/MONTHLY
RENTALS
• ITAR CERTIFIED
SECURE ASSET SOLUTIONS
SERVICE CENTER REPAIRS
Experienced engineers and technicians on staff
at our full-service, in-house repair center
WE BUY USED EQUIPMENT
Sell your excess, underutilized, and idle used equipment
We also offer credit for buy-backs and trade-ins
www.artisantg.com/WeBuyEquipment
REMOTE INSPECTION
Remotely inspect equipment before purchasing with
our interactive website at www.instraview.com
LOOKING FOR MORE INFORMATION?
Visit us on the web at www.artisantg.com for more
information on price quotations, drivers, technical
specications, manuals, and documentation
Contact us: (888) 88-SOURCE | [e-mail] | www.artisantg.com
SM
View
Instra