artisan cFP-2200 User manual

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FIELDPOINT OPERATING INSTRUCTIONS AND SPECIFICATIONS
cFP-2200/2210/2220
Intelligent Real-Time Controllers for Compact FieldPoint
Contents
What You Need to Install the cFP-22xx.................................................. 2
Safety Guidelines .................................................................................... 3
Mounting the Compact FieldPoint Backplane ........................................ 4
Installing the cFP-22xx on the Backplane............................................... 15
Installing I/O Modules on the Backplane ............................................... 16
Installing Connector Blocks on the Backplane....................................... 17
Connecting the cFP-22xx to a Network .................................................. 18
Wiring Power to the cFP-22xx ................................................................ 19
Powering On the cFP-22xx ..................................................................... 22
Connecting Serial Devices to the cFP-22xx............................................ 22
External Digital Inputs and Outputs (cFP 2220 Only)............................ 25
Connecting USB Flash Drives to the cFP-2220...................................... 26
Using the Internal Real-Time Clock ....................................................... 26
Configuring DIP Switches ...................................................................... 27
Using the Reset Button ........................................................................... 29
Understanding LED Indications.............................................................. 29
Removable CompactFlash (cFP-2220 Only) .......................................... 30
File Transfer Capability .......................................................................... 30
Remote Front Panels ............................................................................... 31
Resetting the Network Configuration of the cFP-22xx ........................... 31
Troubleshooting ...................................................................................... 32
Specifications .......................................................................................... 33
Where to Go for Support......................................................................... 40
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cFP-2200/2210/2220 2 ni.com
Figure 1. cFP-22xx, Front and Bottom Views
This document describes how to mount the cFP-2200/2210/2220
controllers, how to connect the controllers to networks, and how to use
the features of the controllers. This document also contains specifications
for the controllers. In this document, the cFP-2200/2210/2220 controllers
are referred to inclusively as the cFP-22xx.
What You Need to Install the cFP-22xx
❑cFP-22xx intelligent real-time controller
❑cFP-BP-4 or cFP-BP-8 Compact FieldPoint backplane
❑Compact FieldPoint I/O modules
1 RS-232 Serial Port
2 RJ-45 Ethernet Port 1
3 Removable Compact Flash (cFP-2220 Only)
4 Status LED
5 Power LED
6 User-Configurable LEDs
7 DIP Switches
8 USB Port (cFP-2220 Only)
9 RJ-45 Ethernet Port 2 (cFP-2220 Only)
10 Reset Button
11 Power Connector
12 Digital Input/Output Terminals (cFP-2220 Only)
13 RS-485 Serial Port (cFP-2220 Only)
14 RS-232 Serial Port (cFP-2220 Only)
15 RS-232 Serial Port (cFP-2210 and cFP-2220 Only)
3
4
6
7
8
9
10
12
13
14
15
11
5
2
1
Bottom
Front
CAUTION – SEE USER MANUAL
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©National Instruments Corporation 3 cFP-2200/2210/2220
❑Compact FieldPoint connector blocks and/or cables
❑Ethernet cable
❑Mounting hardware (DIN rail, panel-mount, or rack-mount accessory)
❑Two M4 or number 10 panhead screws (for panel mounting only)
❑Number 2 Phillips screwdriver
❑14 AWG (1.6 mm) wire with ring lug to fit #8 screw
❑11–30 VDC Power supply
❑PC running Windows
❑FieldPoint software 6.0.1 or later
❑LabVIEW Real-Time Module 8.5.1 or later
Safety Guidelines
Operate the cFP-22xx only as described in these operating instructions.
Safety Guidelines for Hazardous Locations
The cFP-22xx is suitable for use in Class I, Division 2, Groups A, B, C, D,
T4 hazardous locations; Class 1, Zone 2, AEx nL IIC T4 and Ex nL IIC T4
hazardous locations; and nonhazardous locations only. Follow these
guidelines if you are installing the cFP-22xx in a potentially explosive
environment. Not following these guidelines may result in serious injury
or death.
Caution Do not disconnect the power supply wires and connectors from the controller
unless power has been switched off.
Caution You must connect the protective earth (PE) ground terminal on the cFP-BP-x
backplane to the system safety ground. The backplane PE ground terminal has the
following symbol stamped beside it: . Connect the backplane PE ground terminal to
safety ground using 14 AWG (1.6 mm) wire with a ring lug. Use the 5/16 in. panhead screw
shipped with the backplane to secure the ring lug to the backplane PE ground terminal.
Caution Substitution of components may impair suitability for Class I, Division 2.
Caution For Zone 2 applications, install the Compact FieldPoint system in an enclosure
rated to at least IP 54 as defined by IEC 60529 and EN 60529.
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cFP-2200/2210/2220 4 ni.com
Caution For Zone 2 applications, install a protection device across the external power
supply and the COM terminal. The device must prevent the external power supply voltage
from exceeding 42 V if there is a transient overvoltage condition.
Caution The USB port on the cFP-2220 has been tested with the following USB flash
drives: SanDisk™Cruzer®Micro, PNY™Optima Pro Attaché®, and Swissbit®
Swissmemory ™USB Minitwist. Use only these USB flash drives with the cFP-2220.
Special Conditions for Hazardous Locations Use
in Europe
The cFP-22xx has been evaluated as Ex nL IIC T4 equipment under
DEMKO Certificate No. 08 ATEX 0724339X. Each controller is marked
II 3G and is suitable for use in Zone 2 hazardous locations. If you are
using the cFP-22xx in Gas Group IIC hazardous locations, you must ensure
that the ambient temperature is within the range –40 ≤Ta ≤ 70 °C, and you
must use the controller in an NI backplane that has been evaluated as
EEx nC IIC T4, Ex nA IIC T4, or Ex nL IIC T4 equipment.
Mounting the Compact FieldPoint Backplane
You can mount the cFP-BP-xbackplane on a 35 mm DIN rail, on a panel,
or in a standard 19 in. rack. NI recommends DIN rail mounting for the
cFP-BP-4 only. Use panel mounting or rack mounting for the cFP-BP-8.
Use the panel mounting method for high shock and vibration applications.
Before using any mounting method, record the serial number from the back
of the backplane. You will be unable to read the serial number after you
have mounted the backplane.
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©National Instruments Corporation 5 cFP-2200/2210/2220
To ensure maximum cooling efficiency, mount the Compact FieldPoint
system so that the I/O module vents are at the top and bottom, as shown in
the following figure:
Figure 2. cFP-22xx Installed on cFP-BP-4 Mounted Upright
Caution Your installation must meet the following requirements for space and cabling
clearance:
• Allow at least 51 mm (2 in.) all around the backplane for air circulation.
• Allow 38 mm (1.5 in.) below and 51 mm (2 in.) above the controller.
Compact FieldPoint
cFP-2220
cFP-DI-304 cFP-DI-304 cFP-DI-304 cFP-DI-304
2829 30 31 2829 30 31 2829 30 31 2829 30 31
POWER
STAT U S
POWER
READY
POWER
READY
POWER
READY
POWER
READY
IP RESET
SAFE MODE
NO APP
CONSOUT
USER2
USER1
LINK/
ACTIVITY
RESET
10/100 10/100
V1
V2
C
C
1/RS-232
INPUT
11-30 V
1.5 A MAX
1 2
ABCD
CAUTION – SEE USER MANUAL
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cFP-2200/2210/2220 6 ni.com
Figure 3. cFP-22xx Installed on cFP-BP-x, Bottom View with Dimensions
Figure 4. cFP-22xx Installed on cFP-BP-4, Front View with Dimensions
Cabling
Clearance
4 slots= 246 mm (9.68in.)
8slots= 441 mm (17.4 in.)
Cooling Outline 51 mm (2 in.) Cooling Outline 51 mm (2 in.)
Min. 182 mm (7.18in.)
106 mm (4.18in.)
4 / RS-485
DI / DO
C
C
C
C
O2
O1
12
11
3/ RS-232
2 / RS-232
Cablin
g
Clearance Coolin
g
Outline 51 mm (2 in.) All Around
4 slots= 246 mm (9.68in.)
8slots= 441 mm (17.4 in.)
127 mm
(5.00 in.)
Min. 165 mm
(6.50 in.)
CAUTION – SEE USERMANUAL
Compact FieldPoint
cFP-2220
4567
0123
8 9 1011
12 13 14 15
16 17 18 19
20 21 22 23
24 25 26 27
28
cFP-DI-304
29 30 31
POWER
STATUS
POWER
READY
IP RESET
SAFE MODE
NO APP
CONS OUT
USER2
USER1
LINK/
ACTIVITY
RESET
10/100 10/100
V1
V2
C
C
INPUT
11-30 V
1.5 A MAX
ABCD
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©National Instruments Corporation 7 cFP-2200/2210/2220
Figure 5. cFP-BP-8, Back View with Dimensions
Figure 6. cFP-BP-4, Back View with Dimensions
Caution Make sure that no I/O modules are in the backplane before mounting it.
104.78mm
(4.1 in.)
63.50 mm
(2.5 in.)
22.23mm
(0.9 in.)
33.15 mm
(1.3in.)
129.54 mm
(5.1 in.)
311.40 mm
(12.3in.)
387.60 mm
(15.3in.)
407.80 mm
(16.1 in.)
127.00 mm
(5.0 in.)
440.94 mm
(
17.4 in.
)
104.74 mm
(4.1 in.)
63.46 mm
(2.5 in.)
127.00 mm
(5.0 in.)
22.19 mm
(0.9 in.)
34.04 mm (1.3in.) 84.84 mm (3.3in.)
161.04 mm (6.3in.)
211.84 mm (8.3in.)
245.87 mm
(9.6 in.)
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cFP-2200/2210/2220 8 ni.com
Mounting the Backplane on a DIN Rail
The DIN rail mounting kit is NI part number 778614-01. You need one kit
to mount the cFP-BP-4 on a standard 35 mm DIN rail. Complete the
following steps to mount the backplane on a DIN rail.
1. Fasten the DIN rail clip to the cFP-BP-4 using a number 2 Phillips
screwdriver and the 8-32 ×5/16 in. countersink screws shipped with
the mounting kit.
Figure 7. Installing the DIN Rail Clip on the cFP-BP-4
Caution Do not use screws longer than 5/16 in. to fasten the DIN rail clip to the backplane.
2. Insert one edge of the DIN rail into the deeper opening of the DIN rail
clip, as shown in Figure 8.
Figure 8. One Edge of DIN Rail Inserted in Clip
1 DIN Rail Clip 2 DIN Rail Spring 3 DIN Rail
NATIONAL
INSTRUMENTS
2
1
3
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©National Instruments Corporation 9 cFP-2200/2210/2220
3. Press down firmly on the backplane to compress the spring until the
clip locks in place on the DIN rail.
4. Connect the PE ground terminal on the backplane to safety ground.
Caution Disconnect power and make sure that no I/O modules are in the backplane before
removing it from the DIN rail.
Mounting the Backplane on a Panel
The horizontal panel-mount kit has mounting holes on the sides of the
backplane and is NI part number 778616-01. The vertical panel-mount kit
has mounting holes on the top and bottom of the backplane and is NI part
number 778688-01. Complete the following steps to mount the system on
a flat surface.
1. Fasten the panel-mount plates to the back of the cFP-BP-xusing a
number 2 Phillips screwdriver and the 8-32 ×5/16 in. countersink
screws shipped with the kit. You must use these screws because they
are the correct depth and thread for the plates and backplane.
Figure 9. Installing the Horizontal Panel-Mount Kit on the cFP-BP-4
NATIONAL
INSTRUMENTS
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cFP-2200/2210/2220 10 ni.com
Figure 10. cFP-BP-4 with Horizontal Panel Mount Kit Installed,
Front View with Dimensions
Figure 11. cFP-BP-8 with Horizontal Panel-Mount Kit Installed,
Front View with Dimensions
Figure 12. Installing the Vertical Panel-Mount Kit on the cFP-BP-4
260 mm (10.25 in.)
102 mm
(4 in.)
102 mm
(4 in.)
457 mm (18in.)
NATIONAL
INSTRUMENTS
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©National Instruments Corporation 11 cFP-2200/2210/2220
Figure 13. cFP-BP-4 with Vertical Panel-Mount Kit Installed,
Front View with Dimensions
Figure 14. cFP-BP-8 with Vertical Panel-Mount Kit Installed,
Front View with Dimensions
2. Bolt or screw the plates to a panel.
3. Connect the PE ground terminal on the cFP-BP-xto safety ground.
Caution Disconnect power and make sure that no I/O modules are in the backplane before
removing it from the panel.
178mm (7 in.)
152 mm (6 in.)
246 mm (9.7 in.)
178mm (7.0 in.)
34.0 mm (1.34 in.)
7.6 mm (0.30 in.)
17.8mm (0.70 in.)
457 mm (18in.)
374 mm (14.7 in.)
178mm (7 in.)
152 mm (6 in.)
33.1 mm (1.31 in.)
7.6 mm
(0.30 in.)
17.8mm
(0.70 in.)
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cFP-2200/2210/2220 12 ni.com
Mounting the Backplane in a Standard 19 in. Rack
The rack-mount kit for Compact FieldPoint is NI part number 778615-01.
The following figure shows the dimensions of the rack-mount kit.
Figure 15. Dimensions of Rack-Mount Kit
Complete the following steps to mount the system in a rack.
1. Fasten the rack-mount bracket to the back of the cFP-BP-xusing the
captive screws on the bracket.
2×
21.34 mm
(0.840 in.)
4×Radius
2.29 mm
(0.090 in.)
444.5 mm
(17.500 in.)
2.29 mm
(0.090 in.)
8×Diameter
374.65 mm
(14.750 in.)
278.89 mm
(10.980 in.)
177.8mm
(7.000 in.)
25.4 mm
(1.000 in.)
66.29 mm
(2.610 in.)
37.69 mm
(1.484 in.)
37.72 mm
(1.485 in.)
152.15 mm
(5.990 in.) 76.2 mm
(3.000 in.)
152.4 mm
(6.000 in.)
33.15 mm
(1.305 in.)
132.56 mm
(5.219 in.)
82.52 mm
(3.249 in.)
38.1 mm
(1.500 in.)
2×
34.93mm
(1.375 in.)
2×Radius
25.4 mm
(1.000 in.)
50.8mm
(2.00 in.)
+0.003in.
–0.001 in.
25.02 mm (0.985 in.)
2×
6.91 mm
(0.272 in.)
63.07 mm
(2.483 in.)
0.250 in.
+0.07 mm
–0.02 mm
6.35 mm
( )
+0.003in.
–0.000 in.
0.312 in.
+0.07 mm
0 mm
7.92 mm
( )
179.32 mm
(7.060 in.)
Diameter
Diameter
10.59 mm
(0.417 in.)
7.06 mm
(0.278in.)
Full Radius
4×
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©National Instruments Corporation 13 cFP-2200/2210/2220
Figure 16. Installing the Rack-Mount Bracket on the cFP-BP-4
Figure 17. Installing the Rack-Mount Bracket on the cFP-BP-8
NATIONAL
INSTRUMENTS
NATIONAL
INSTRUMENTS
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cFP-2200/2210/2220 14 ni.com
2. Bolt the rack-mount bracket to a standard 19 in. rack.
3. Connect the PE ground terminal on the cFP-BP-xto safety ground.
Caution Disconnect power and make sure that no I/O modules are in the backplane before
removing it from the rack.
You can install an 8 in. DIN rail in the rack-mount kit to mount a power
supply such as the PS-5. The captive #10-32 nuts on the rack-mount kit
make it easy to attach a DIN rail. Use two #10-32 screws of 3/8 in. length
as shown in Figure 18. If you want to install flat washers under the screw
heads, use a slightly longer screw, up to 1/2 in. length. If you need more
DIN rail space, you can install an 18 in. rail in a second rack-mount kit
using four #10-32 screws.
Figure 18. Installing an 8 in. DIN Rail in the Rack-Mount Kit
1 cFP-BP-4 Backplane
2 Captive #10-32 Nuts
3 8 in. DIN Rail
4 #10-32 Screws, 3/8–1/2 in.
4
3
2
1
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©National Instruments Corporation 15 cFP-2200/2210/2220
Installing the cFP-22xx on the Backplane
1. Make sure that no power is connected to the controller.
2. Make sure that the controller is right side up with the NI logo at the top,
and align the captive screws on the controller with the holes on the
backplane.
3. Seat the card edge at the back of the controller in the card-edge
connector on the backplane.
4. Press the controller firmly to seat it on the backplane.
Figure 19. Installing the Controller on the Backplane
5. Using a number 2 Phillips screwdriver with a shank of at least 64 mm
(2.5 in.) length, tighten the captive screws to 1.1 N · m (10 lb · in.) of
torque.
CAUTION – SEE USER MANUAL
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cFP-2200/2210/2220 16 ni.com
Installing I/O Modules on the Backplane
1. Align the captive screws on the I/O module with the holes on the
backplane.
2. Press firmly to seat the I/O module on the backplane.
3. Using a number 2 Phillips screwdriver with a shank of at least 64 mm
(2.5 in.) length, tighten the captive screws to 1.1 N · m (10 lb · in.) of
torque.
4. Repeat this procedure to install additional I/O modules on the
backplane.
Figure 20. Installing an I/O Module on the Backplane
POWER
READY
cFP-DI-304
0 1 2 3
POWER
STATUS
IP RESET
SAFE MODE
NO APP
CONS. OUT
USER2
USER1
LINK/
ACTIVITY
10/100 10/100
V2
C
A B C D
4 5 6 7
8 9 10 11
12 13 14 15
16 17 18 19
20 21 22 23
24 25 26 27
28 29 30 31
/RS-232
INPUT
11–30 V
1.5 A MAX
CAUTION – SEE USER MANUAL
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©National Instruments Corporation 17 cFP-2200/2210/2220
Installing Connector Blocks on the Backplane
In order to connect I/O modules to input signals or loads, you need to install
a cFP-CB-xconnector block or other connectibility accessory for each
I/O module on the backplane. Use the connector socket to the right of each
I/O module socket.
Caution Do not insert or remove connector blocks or other connectivity accessories while
power is applied to them.
1. Wire signals or loads as described in the I/O module and connector
block operating instructions.
Caution Hazardous voltage wiring should be performed by qualified personnel and in
accordance with local electrical standards.
2. Align the captive screws on the connector block with the holes on the
backplane.
3. Press firmly to seat the connector block on the backplane.
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cFP-2200/2210/2220 18 ni.com
Figure 21. Installing a Connector Block on the Backplane
4. Using a number 2 Phillips screwdriver with a shank of at least 64 mm
(2.5 in.) length, tighten the captive screws to 1.1 N · m (10 lb · in.) of
torque.
5. Repeat this procedure to install additional connector blocks on the
backplane.
Connecting the cFP-22xx to a Network
Connect the cFP-22xx to an Ethernet network using RJ-45 Ethernet port 1
on the controller front panel. Use a standard Category 5 (CAT-5) or better
Ethernet cable to connect the controller to an Ethernet hub, or use an
Ethernet crossover cable to connect the controller directly to a computer.
Caution To prevent data loss and to maintain the integrity of your Ethernet installation,
do not use a cable longer than 100 m. If you are using 100 Mbps Ethernet, National
Instruments recommends using a CAT-5 or better shielded twisted-pair Ethernet cable.
cFP–2220
POWER
READY
RESET
POWER
STAT U S
cFP–DI–304
CAUTION – SEE USER MANUAL
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©National Instruments Corporation 19 cFP-2200/2210/2220
If you need to build your own cable, refer to the Cabling section for more
information about Ethernet cable wiring connections.
The host computer communicates with the controller over a standard
Ethernet connection. If the host computer is on a network, you must
configure the controller on the same subnet as the host computer. If neither
the host computer nor the controller is connected to a network, you can
connect the two directly using a crossover cable.
If you want to use the controller on a subnet other than the one the host
computer is on, first connect the controller on the same subnet as the host
computer. Use DHCP to assign an IP address or reassign a static IP address
for the subnet where you want to use the controller and physically move it
to the other subnet. The first time you configure the controller, you may
also have to install software on it. Refer to the Measurement & Automation
Explorer Help for more information about installing software on and
configuring the controller in Measurement & Automation Explorer
(MAX). Contact your network administrator if you need assistance
configuring the host computer and controller on the same subnet.
Using Ethernet Port 2 to Connect the cFP-2220
to Other FieldPoint Systems on the Network
You can use Ethernet port 2 to connect the cFP-2220 to another system on
a private network. You must first configure the second system with a static
IP address in MAX. For information about using Ethernet port 2, go to
ni.com/info and enter the infocode dualenet.
Wiring Power to the cFP-22xx
The cFP-22xx requires an external power supply that meets the
specifications in the Power Requirements section. The cFP-22xx filters and
regulates the supplied power and provides power for all of the I/O modules.
You must connect a power supply to at least one pair of V and C terminals.
Optionally, you can connect a power supply to the other pair of V and
C terminals. The controller draws power from the power supply with the
higher voltage. The controller has one layer of reverse-voltage protection.
Caution In order to comply with standards and laws governing electromagnetic emissions
and compatibility, you must install the ferrite shipped with the controller. If you decide to
connect an optional second power supply, you must install a second, similar ferrite. You
can order the ferrite from ni.com. The ferrite is NI part number 711849-01.
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