Asco 460 User manual

Surge Protective Devices Installation & Operation Manual
Model 460
Model 465
Model 480
Model 485
460/465
480/485

© 2020 ASCO Power Technologies
All Rights Reserved
Model 460/465/480/485 Surge Protective Device (SPD)
Table of Contents
IO-70064
2
Precautions
Introduction
Unpacking and Preliminary Inspection
Storage
Safety Labels
SPD Location Considerations
Environment
Audible Noise
Mounting
Service Clearance
Equipment Performance
Electrical
Voltage Rating
Terminals, Wire Size, and Installation Torque
Branch Circuit Overcurrent Protection
Location of Surge Protective Device (SPD)
Grounding
General
Solidly-Gounded Power Systems
Delta and Resistance-Grounded Power Systems
Installation
Conduit Location and Recommendations
Special Enclosure Considerations
Removing and Reconnecting the RJ45 Diagnostic Cables
Wiring
Dimension and Weights
Wiring Diagrams Without Disconnect Switch
Wiring Diagrams With Disconnect Switch
UL 1283 Required Language - EMI Filters
Operation
LED Status Indicators
Audible Alarm
Surge Counter
Dry Contacts
Maintanance and Troubleshooting
Preventative Maintenance
Troubleshooting
Remplacement Parts
4
5
5
5
5
5
5
5
5
6
6
6
6
8
8
8
9
9
9
10
11
11
11
11
11
13
15
16
20
20
21
22
22
22
23
23
23
23
WARNING: This product can expose you to chemicals including DINP, which is known
to the State of California to cause cancer, and DIDP which is known to the State of
California to cause birth defects or other reproductive harm. For more information go
to: www.P65Warnings.ca.gov.

© 2020 ASCO Power Technologies. All Rights Reserved
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3
IO-70064
05/2020
Safety Information
Important Information
Read these instructions carefully and look at the equipment to become
familiar with the device before trying to install, operate, service or maintain it.
The following special messages may appear throughout thisbulletin or on the
equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
The addition of either symbol to a “Danger”or “Warning” safety label
indicates that an electrical hazard exists which will result inpersonal
injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messagesthat follow this
symbol to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderateinjury.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this signal word.
Please Note
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by ASCO Power Technologies
for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the
construction, installation, and operation of electrical equipment andhas received
safety training to recognize and avoid the hazards involved.

© 2020 ASCO Power Technologies. All Rights Reserved
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4
IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Precautions
Precautions
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E, NOM-029-STPS or CSA Z462.
• This equipment must only be installed and serviced by qualied electri-
cal personnel.
• Turn o󰀨 all power supplying this equipment before working on or inside
equipment.
• Always use a properly rated voltage sensing device to conrm power is o󰀨.
• Replace all devices, doors and covers before turning on power to this
equipment.
• This equipment must be e󰀨ectively grounded per all applicable codes.
Use an equipment-grounding conductor to connect this equipment to the
power system ground.
Failure to follow these instructions will result in death or serious injury.
LOSS OF BRANCH CIRCUIT POWER / LOSS OF SURGE
SUPPRESSION
• Perform periodic inspection of the surge protective device status
indicator lights as part of the preventative maintenance schedule.
• Promptly replace the surge protective device when an alarm state
exists.
• Use dry contacts to signal an alarm state to the central supervisory
system for unmanned, inaccessible, or critical installations.
• Use multiple surge protective devices to achieve redundancy for critical
applications.
Failure to follow these instructions can result in equipment damage.
At end-of-life conditions, Surge Protective Devices (SPDs) can lose their
ability to block power system voltage and attempt to draw excessive current
from the line. This SPD is equipped with overcurrent and overtemperature
components that will automatically disconnect the surge suppression ele-
ments from the mains should the surge suppression elements reach end of
life. Tripping of the branch circuit breaker or fuse feeding the SPD can occur
when the surge suppression elements reach end of life.
DANGER
CAUTION
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Do not energize the surge protective device until the electrical system is
completely installed, inspected and tested.
• Ensure all conductors are connected and functional.
• Verify the voltage rating of the device and system prior to energizing.
• Perform high-potential insulation testing, or any other tests where surge
protective device components will be subjected to voltages higher than
their rated turn-on voltage, with the neutral and surge protective device
disconnected from the power source
Failure to follow these instructions will result in death or serious injury.
DANGER

© 2020 ASCO Power Technologies. All Rights Reserved
For troubleshooting, call technical assistance at 1-800-237-4567 or [e-mail]
5
IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Introduction
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E, NOM-029-STPS or CSA Z462.
• This equipment must only be installed and serviced by qualied
electrical personnel.
• Turn o󰀨 all power supplying this equipment before working on or inside
equipment.
• Always use a properly rated voltage sensing device to conrm power is
o󰀨.
• Replace all devices, doors and covers before turning on power to this
equipment.
• This equipment must be e󰀨ectively grounded per all applicable codes.
Use an equipment-grounding conductor to connect this equipment to the
power system ground.
Failure to follow these instructions will result in death or serious injury.
Proper installation is imperative to maximize the ASCO 460/465/480/485
surge protective device’s e󰀨ectiveness and performance. Read the entire
instruction bulletin before beginning the installation. These instructions
are not intended to replace national or local electrical codes. Check all
applicable electrical codes to verify compliance. Installation of modular surge
suppressors should only be performed by qualied electrical personnel.
Inspect the entire shipping container for damage or signs of mishandling
before unpacking the device. Remove the packing material and further
inspect the device for any obvious shipping damage. If any damage is found
and is a result of shipping or handling, immediately le a claim with the
shipping company.
The device should be stored in a clean, dry environment. Storage
temperature is -40°F (-40°C) to +140°F (+60°C). All of the packaging
materials should be left intact until the device is ready for installation.
English, Spanish, and French versions of all safety labels (Danger, Warning,
and Caution) are provided.
DANGER
Introduction
Unpacking and Preliminary
Inspection
Storage
Safety Labels
Surge Protective Device
(SPD) Location
Considerations
Environment
Audible Noise
Mounting
Note: For troubleshooting, call technical
assistance at 1-800-237-4567 or surgetech@
ascopower.com
The device is designed to operate in an ambient temperature range of
-25°C (-13°F) to +60°C (140°F) with a relative humidity of 0 to 95% non-
condensing.
The device background noise is negligible and does not restrict the location
of the installation.
The device is designed to be surface mounted. Refer to the device submittal
drawings or the product catalog for typical mounting dimensions and weight.

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IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Electrical
Electrical
Service Clearance
Equipment Performance
The service clearance must meet all applicable code requirements.
To obtain the maximum system performance, locate the device as close
to the circuit being addressed as possible to minimize the interconnecting
wiring length. For every foot of wire length, approximately 160 Volts (6
kV / 3 kA, 8/20 microsecond) is added to the suppressed voltage. The
Voltage Protection Rating (VPR) is located on the device nameplate and is
measured six inches from the enclosure sidewall, according to UL® 1449
test standards.
Voltage Rating
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Conrm the SPD voltage rating on the module or nameplate label is the
same as the operating voltage.
Failure to follow these instructions will result in death or serious injury.
Prior to mounting the SPD, verify that the device has the same voltage
rating as the power distribution system in which it is installed. Compare the
nameplate voltage or model number on the SPD with the nameplate of the
electrical distribution equipment.
The specier or user of the device must be familiar with the conguration
and arrangement of the power distribution system in which any SPD is to
be installed. The system conguration of any power distribution system is
based strictly on how the secondary windings of the transformer supplying
the service entrance main or load are congured. This includes whether
or not the transformer windings are referenced to earth via a grounding
conductor. The system conguration is not based on how any specic load
or equipment is connected to a particular power distribution system. See
Table 1 for the service voltage of each SPD.
DANGER

© 2020 ASCO Power Technologies. All Rights Reserved
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IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Electrical
Table 1: Voltage Ratings

Voltage Codes
P
Per Phase
kA Rating
System

Modes of
Protection

Connection
Type

kA Rating
Per Phase

Series/
Product Line
Common North American Systems
120S = 120/240V Split Phase - 1Ø,
3W+Grnd, (Fig 1)
120Y = 208Y/120V Wye - 3Ø 4W+Grnd,
(Fig 2)
240H = 240/120V High Leg Delta (B High),
(Fig 3)
277Y = 480Y/277V Wye - 3Ø 4W+Grnd,
(Fig 2)
347Y = 600Y/347V Wye - 3Ø 4W+Grnd,
(Fig2)
240D = 240V Delta - 3Ø 3W+Grnd (Fig 4)
480D = 480V Delta - 3Ø 3W+Grnd, (Fig4)
& HRG Wye
600D = 600V Delta - 3Ø 3W+Grnd (Fig 4)
& HRG Wye
460 = External Mount
SPD Standard
Modes
465 = External Mount
SPD 10 Mode
480 = External Mount
SPD Two Modules
Standard mode
485 = External Mount
SPD Two
Modules
10 Mode
10 = 100kA
15 = 150kA (465 Only)
20 = 200kA
30 = 300kA
40 = 400kA
45 = 450kA (465 Only)
50 = 500kA
60 = 600kA
80 = 800kA
90 = 900kA
1K = 1000kA
A = All Standard Modes for that Product
Line & Voltage Code
C = Compression
Lugs or
Terminals
(No Wires
Included)
R = Internal Rotary
Disconnect
T = Though Door
Disconnect
(ASM Only)

Monitoring
Options

Enclosure

UL 1449
Type1/Type 2

Accessory/
Option(s)
E = NEMA 1/12/3R/4 (metal combo)
Size: See table on page 13.
G = NEMA 4 (metal) - ASM Only
C = LED(s)/Aud. Alrm/
Relay/
Surge Counter
T = Active Surge Monitor
(ASM)
1 = Type 1
2 = Type 2
(Includes
UL1283
Filter)
0 = No Accessory/
Option
Figure 1
SPLIT
2 Phase, 1 Neutral,
1 Ground
Phase B (Black)
Phase A (Black)
Neutral (White)
V
V
}
}
Ground (Green)
Figure 2
WYE
3 Phase, 1 Neutral,
1 Ground
}
Phase A (Black)
Phase B (Black)
Neutral (White)
Phase C (Black)
Ground (Green)
A
C
N
V
B
Figure 3
HI-LEG DELTA (B High)
3 Phase, (B HIGH),
1 Neutral, 1 Ground
Phase A (Black)
Phase B (Orange)
Neutral (White)
Phase C (Black)
Ground (Green)
}
V
Figure 5
SINGLE POLE
1 Phase, 1 Neutral,
1 Ground
V
}
Neutral (White)
Phase A (Black)
Ground (Green)
Figure 4
DELTA & HRG WYE
3 Phase, 1 Ground
Phase A (Black)
Phase C (Black)
Phase B (Black)
Ground (Green)
}
V
Figure 6
CORNER GROUND
DELTA (B grounded)
2 Phase, 1 Ground
Phase A (Black)
Phase C (Black)
Ground (Green)
V
}

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IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Electrical
Terminals, Wire Size, and
Installation Torque
Location of Surge Protective
Device (SPD)
Branch Circuit Overcurrent
Protection
Terminals are provided for phase (line), neutral, and equipment ground
connections. When equipped with a disconnect switch the 460/465/480/485
terminals accept a range of 8 AWG to 1/0 AWG copper wire. For units
installed without a disconnect switch terminals will accept 10 AWG to 2 AWG
copper wire
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Use conductors rated for the Overcurrent Protection Device (OCPD) per
applicable codes.
• Use conductors rated for the application per applicable codes.
Failure to follow these instructions will result in death or serious injury.
UL 1449 Type 1 SPDs have been designed and approved for line side appli-
cations prior to the main service disconnect without supplemental overcur-
rent protection. Type 1 SPDs may also be installed on the load side of the
main Overcurrent Protection Device (OCPD).
Locate the SPD as close as possible to the circuit being addressed to min-
imize the wire length and optimize SPD performance. Avoid long wire runs
so that the device will perform as intended. To reduce wire impedance from
surge currents, the phase, neutral, and ground conductors must be routed
within the same conduit and tightly bundled or twisted together to optimize
device performance. Avoid sharp bends in the conductors. See Figure 1.
Figure 1: Surge Protective Device Wiring Practice
DANGER
To load(s)
Phases
Neutral
Ground
Ground bus
Neutral bus
SPD
Phase A
Phase B
Phase C
Neutral
Ground
Panel
Interconnect wiring
– Minimize length
– Avoid sharp bends
Table 2: Terminal Torque
Connection Torque
Power Connection Torque
AØ, BØ, CØ, N and Ground 40-50 lb-in. (4.5 - 5.6 N•m)

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IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Grounding
General
Solidly-Grounded
Power Systems
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Connect the Surge Protective Device ground terminal to the building
grounding grid structure.
• Use an appropriately sized equipment grounding conductor.
• When using metallic raceway or conduit:
– Do not use isolated bushings to interrupt the metallic raceway or
conduit.
– Maintain electrical continuity at all raceway and conduit connections
using appropriate bonding devices.
• Do not use a separate isolated ground for the ASCO 460/465/480/485
Surge Protective Device.
• Verify proper equipment connection to the grounding system.
• Verify ground grid continuity by performing regularly scheduled
inspections and testing as part of a comprehensive electrical
maintenance program.
Failure to follow these instructions will result in death or serious injury.
The ASCO 460/465/480/485 has SPD elements connected from phase
to ground. It is critical that there be a robust and e󰀨ective connection to
the building grounding structure. The grounding connection must utilize an
equipment grounding conductor run with the phase and neutral (if present)
connection of the power system.
For proper over-voltage suppression by the ASCO 460/465/480/485 SPD, use
a single-point ground system where the service entrance grounding electrode
system is connected to, and bonded to, all other available electrodes, building
steel, metal water pipes, driven rods, etc. (for reference, see IEEE 142-2007).
The ground impedance measurement of the electrical system must be as low
as possible, and in compliance with all applicable codes.
Grounding
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Do not connect devices rated for use on solidly-grounded power sys-
tems to resistance-grounded (for example, High Resistance Ground) or
ungrounded power systems.
• Verify that the service entrance equipment is bonded to ground in accor-
dance with all applicable codes.
• Verify that the neutral terminal of the power system transformer feeding
the device is bonded to system ground in accordance with all applicable
codes.
Failure to follow these instructions will result in death or serious injury.
SPDs rated for use on solidly-grounded power systems must not be
connected to resistance-grounded or ungrounded power systems. Such a
connection can result in damage to the SPD.
Always verify the power system grounding conguration prior to application
of power to the device. Conrm that all ground bonds are installed at both
the service entrance equipment and power system transformer prior to
application of power.
DANGER
DANGER

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10
IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Grounding
Delta and
Resistance-Grounded
Power Systems HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Ungrounded power systems are inherently unstable and can produce
excessively high line-to-ground voltages during certain fault conditions.
During these fault conditions any electrical equipment, including an
SPD, may be subjected to voltages which exceed their designed rat-
ings. This information is being provided to the user so that an informed
decision can be made before installing any electrical equipment on an
ungrounded power system.
• Resistance-grounded power systems must be maintained in an over-
damped state to limit voltage overshoot and duration during operation.
• Verication and adjustment of correct power system damping should be done:
– Periodically as part of normal system maintenance.
– Following power system modications.
Failure to follow these instructions will result in death or serious injury.
The ASCO 460/465/480/485 product is intended for use on resistance-
grounded power systems where the power system has been set for, and
is maintained in, an over-damped state. For the power system to be over-
damped, the current through the grounding resistor during a bolted phase-
to-ground fault must be signicantly greater than the total charging current of
the system.
Periodic engineering evaluation of the power system is required to determine
the worst-case charging current of the system and to adjust the grounding
resistance accordingly. As the power system is modied, the value of the
grounding resistor must be evaluated and adjusted to maintain the system in
the over-damped state.
DANGER

© 2020 ASCO Power Technologies. All Rights Reserved
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11
IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Installation
Installation
Special Enclosure
Considerations
Wiring
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E, CSA Z462 or NOM-029-STPS.
• This equipment must only be installed and serviced by qualied
electrical personnel.
• Turn o󰀨 all power supplying this equipment before working on or inside
equipment.
• Always use a properly rated voltage sensing device to conrm power is
o󰀨.
• Replace all devices, doors and covers before turning on power to this
equipment.
• This equipment must be e󰀨ectively grounded per all applicable codes.
Use an equipment-grounding conductor to connect this equipment to the
power system ground.
Failure to follow these instructions will result in death or serious injury.
The recommended conduit entry is at the bottom or either side of the device
enclosure. Use a conduit seal that is appropriate for the enclosure rating.
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E, CSA Z462 or NOM-029-STPS.
• This equipment must only be installed and serviced by qualied
electrical personnel.
• Turn o󰀨 all power supplying this equipment before working on or inside
equipment.
• Always use a properly rated voltage sensing device to conrm power is
o󰀨.
• Replace all devices, doors and covers before turning on power to this
equipment.
• This equipment must be e󰀨ectively grounded per all applicable codes.
Use an equipment-grounding conductor to connect this equipment to the
power system ground.
• Conrm the SPD voltage rating on the module or nameplate label is the
same as the operating voltage.
• Do not touch the bottom located terminals which are energized with the
switch in either the ON or OFF positions.
Failure to follow these instructions will result in death or serious injury.
DANGER
DANGER
Conduit Location and
Recommendations
Removing and Reconnecting the
RJ45 Diagnostic Cables
If the unit has Active Surge Monitor (ASM) routing of the RJ-45 wiring may
be required. Please refer to ASCO document IO-70109.

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12
IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Wiring
The ASCO 460/465/480/485 either comes with terminal lugs, internal or
external rotary disconnect switch.
ASCO 460/465/480/485 SPD:
Follow steps 1 through 9 to make wiring connections to units with either
rotary disconnect switch or terminal block connection:
1. Turn o󰀨 all power supplying this equipment before working on or inside
any enclosure containing this equipment.
2. Conrm SPD is rated for your system by comparing voltage
measurements to the Line Voltage (L-L, L-N) on the product label.
3. Identify proper location for surge protective device. Locate as close
as possible to the panel being addressed so the wires are as short as
possible. Mount unit securely.
Note: The surge protective device must be installed in an accessible
location as described in the NEC.
4. Install in accordance with national and local electrical codes
for overcurrent protection recommendations and wire ampacity
considerations.
Note: Use on solidly grounded systems unless the SPD model is
designed for installation on ungrounded/HRG systems.
Note: See “Terminals, Wire Size, and Installation Torque” and Table 2
on page 8 for acceptable wire size and installation torque.
5. Twist conductors 1/2 turn or more for every twelve inches of length. Do
not loop or coil wires. Be sure to maintain adequate wire bending space
per NEC.
6. If the remote signaling contacts of the diagnostic display panel are to
be used, refer to the section, “Dry Contacts”, on page 22 for wiring
instructions.
7. For units with Active Surge Monitor, preplan the routing of ethernet
cabling to allow for proper connection to the RJ45 port. Refer to ASCO
document IO-70109.
8. Replace all devices, doors, and covers before turning on power to
the equipment. If the SPD is properly installed and functioning, the
green LED indicators on the display will be lit and the service LED
extinguished.
If you have any questions pertaining to the installation of this device, contact
us at [phone] or [e-mail]
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• On a high-leg delta installation, the high-leg of the power system must
be connected to the B phase lug of the SPD.
Failure to follow these instructions will result in death or serious injury.
DANGER

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13
IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Dimension and Weights
Dimension and weights
ASCO 460/465/480/485
Series
Model 460/465 H/W/D (in. / mm.) Weight
Standard Metal 1/12/3R/4 12” x 12” x 6”
(305 x 305 x 152) 23 lbs (10.4 kg)
Standard Metal 1/12/3R/4
for 400kA & 500 kA with
disconnect
16” x 14” x 7”
(406 x 356 x 178) 32 lbs (14.5 kg)
with ASM 16” x 16” x 8”
(406 x 406 x 203) 32 lbs (14.5 kg)
Model 480/485 H/W/D (in. / mm.) Weight
Standard Metal 1/12/3R/4 20" x 20" x 7.5"
(508 x 508 x 191) 52 lbs (23.6 kg)

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14
IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Wiring
ABC
G
N
BREAKER
▪Use closest breaker to SPD
▪Locate SPD close to intended
breaker
▪Keep Leads Short as Possible
▪Avoid Sharp Bends
▪Outdoor installation requires appropriate
weather sealing at nipple (o-ring, sealing
condulet, etc.)
To protected loads
Figure 2: Typical panel Installation

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15
IO-70064
05/2020
Wiring Diagrams Without
Disconnect Switch Figure 3: Single-Phase, Three-Wire Grounded Installation
Note 1: The neutral conductor is not present on
two-wire grounded power systems. For these
systems, bond the neutral and ground lugs
together inside the SPD using 10 AWG wire.
A
2
13
4 6
57
8
B
C
N
A
B
C
N
AB NC
G
THREE POLE
C
N
G
A
TWO POLE
2
13
46
57
8
G
CB NA
THREE POLE W/ DS
N
G
B
SINGLE POLE
C
N
G
BA
THREE POLE
ASCO 460/465/480/485 Surge Protective Device (SPD)
Wiring
NEUTRAL
GROUND
PHASE C
N
A
C
See Note 1
PHASE A

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IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Wiring
Figure 4: Three-Phase, Three- or Four-Wire, Grounded Wye InstallationNote 2: The neutral conductor is not present on
three-wire grounded power systems. For these
systems, bond the neutral and ground lugs
together inside the SPD using 10 AWG wire.
A
2
13
4 6
57
8
B
C
N
A
B
C
N
AB NC
G
THREE POLE
C
N
G
A
TWO POLE
2
13
46
57
8
G
CB NA
THREE POLE W/ DS
N
G
B
SINGLE POLE
C
N
G
BA
THREE POLE
Figure 5: Three-Phase, Three- or Four-Wire, High-Leg Delta Installation
A
2
13
4 6
57
8
B
C
N
A
B
C
N
AB NC
G
THREE POLE
C
N
G
A
TWO POLE
2
13
46
57
8
G
CB NA
THREE POLE W/ DS
N
G
B
SINGLE POLE
C
N
G
BA
THREE POLE
SPD
PHASE A
PHASE B
NEUTRAL
GROUND
PHASE C
A
B
N
C
See Note 2
SPD
PHASE C
PHASE A
PHASE B
See Note 3
NEUTRAL
GROUND
N
B
C
A
HAZARD OF ELECTRIC SHOCK,
EXPLOSION, OR ARC FLASH
• The high-leg of the power system must
connect to the B phase lug of the SPD.
Failure to follow these instructions will result
in death or serious injury.
Note 3: The neutral conductor is not present on
three-wire grounded power systems. For these
systems, bond the neutral and ground lugs to-
gether inside the SPD using 10 AWG wire.
DANGER

© 2020 ASCO Power Technologies. All Rights Reserved
For troubleshooting, call technical assistance at 1-800-237-4567 or [e-mail]
17
IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Wiring
Wiring Diagrams With
Disconnect Switch Figure 6: Single-Phase, Three-Wire, Grounded Installation Integral Switch
Note 4: The neutral conductor is not present on
two-wire grounded power systems. For these
systems, bond the neutral and ground lugs
together inside the SPD using 10 AWG wire.
Figure 7: Three-Phase, Three- or Four-Wire, Grounded Wye Installation
with Integral Switch
Note 5: The neutral conductor is not present on
three-wire grounded power systems. For these
systems, bond the neutral and ground lugs
together inside the SPD using 10 AWG wire.
A
2
13
4 6
57
8
B
C
N
A
B
C
N
AB NC
G
THREE POLE
C
N
G
A
TWO POLE
2
13
46
57
8
G
CB NA
THREE POLE W/ DS
N
G
B
SINGLE POLE
C
N
G
BA
THREE POLE
NEUTRAL
GROUND
PHASE C
N
A
C
See Note 4
PHASE A
SPD
PHASE C
PHASE A
PHASE B
NEUTRAL
GROUND
N
See Note 5
A
B
C

© 2020 ASCO Power Technologies. All Rights Reserved
For troubleshooting, call technical assistance at 1-800-237-4567 or [e-mail]
18
IO-70064
05/2020
Figure 8: Three-Phase, Three- or Four-Wire, High-Leg Delta Installation with
Integral Switch
A
2
13
4 6
57
8
B
C
N
A
B
C
N
AB NC
G
THREE POLE
C
N
G
A
TWO POLE
2
13
46
57
8
G
CB NA
THREE POLE W/ DS
N
G
B
SINGLE POLE
C
N
G
BA
THREE POLE
C
2
13
4 6
57
8
B
A
N
C
B
A
N
ABNC
G
THREE POLE
C
N
G
A
TWO POLE
2
13
46
57
8
G
CB NA
THREE POLE W/ DS
N
G
B
SINGLE POLE
C
N
G
BA
THREE POLE
ASCO 460/465/480/485 Surge Protective Device (SPD)
Wiring
SPD
PHASE C
PHASE B
PHASE A
NEUTRAL
GROUND
See Note 6
N
A
C
B
HAZARD OF ELECTRIC SHOCK,
EXPLOSION, OR ARC FLASH
• The high-leg of the power system must
connect to the B phase lug of the SPD.
Failure to follow these instructions will result
in death or serious injury.
Note 6: The neutral conductor is not present on
three-wire grounded power systems. For these
systems, bond the neutral and ground lugs to-
gether inside the SPD using #10 AWG wire.
DANGER

© 2020 ASCO Power Technologies. All Rights Reserved
For troubleshooting, call technical assistance at 1-800-237-4567 or [e-mail]
19
IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Wiring
Figure 9: Three-Phase, Three-Wire + Ground, Delta Installation
Note 7: The ground connection of the Delta SPD shall be connected to the system ground conductor.
The neutral conductor is not present on Delta systems.
Note 8: Phase B of the electrical system is typically the grounded phase
A
2
13
4 6
57
8
B
C
N
A
B
C
N
AB NC
G
THREE POLE
C
N
G
A
TWO POLE
2
13
46
57
8
G
CBA
THREE POLE W/ DS
N
G
B
SINGLE POLE
C
N
G
BA
THREE POLE
C
2
13
4 6
57
8
B
A
N
C
B
A
N
ABNC
G
THREE POLE
C
N
G
A
TWO POLE
2
13
46
57
8
G
CB NA
THREE POLE W/ DS
N
G
B
SINGLE POLE
C
N
G
BA
THREE POLE
SPD
See Note 8
Ground
Phase B
Phase C
Phase A
B
A
C
Corner Grounded Delta
SPD
See Note 7
Ground
Phase B
Phase C
Phase A
B
A
C
Ungrounded Delta

© 2020 ASCO Power Technologies. All Rights Reserved
For troubleshooting, call technical assistance at 1-800-237-4567 or [e-mail]
20
IO-70064
05/2020
ASCO 460/465/480/485 Surge Protective Device (SPD)
Operation
UL 1283 required language
concerning the installation of
EMI Filters (standard on Type
2 models)
Operation
A. An insulated grounding conductor that is identical in size and insulation
material and thickness to the grounded and ungrounded circuit supply
conductors, except that it is green with or without one or more yellow
stripes, is to be installed as part of the circuit that supplies the lter. Ref-
erence should be made to Table 250-122 of the National Electrical Code
regarding the appropriate size of the grounding conductor.
B. The grounding conductor mentioned in item a is to be grounded to earth
at the service equipment or other acceptable building earth ground such
as the building frame in the case of a high-rise steel frame structure.
C. Any attachment-plug receptacles in the vicinity of the lter are to be of a
grounding type, and the grounding conductors serving these receptacles
are to be connected to earth ground at the service equipment or other
acceptable building earth ground such as the building frame in the case
of a high-rise steel-frame structure.
D. Pressure terminal or pressure splicing connectors and soldering lugs
used in the installation of the lter shall be identied as being suitable for
the material of the conductors. Conductors of dissimilar metals shall not
be intermixed in a terminal or splicing connector where physical contact
occurs between dissimilar conductors unless the device is identied for
the purpose and conditions of use.
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E, CSA Z462 or NOM-029-STPS.
• This equipment must only be installed and serviced by qualied electrical
personnel.
• Turn o󰀨 all power supplying this equipment before working on or inside
equipment.
• Always use a properly rated voltage sensing device to conrm power is o󰀨.
• Replace all devices, doors and covers before turning on power to this
equipment.
• This equipment must be e󰀨ectively grounded per all applicable codes. Use
an equipment-grounding conductor to connect this equipment to the power
system ground.
Failure to follow these instructions will result in death or serious injury.
DANGER