ASEA AC55V-3 User manual

Operations Manual
for the ASEA Power Systems
Model AC55V-3, AC63V-3,
And AC75V-3
3 Phase Yacht Power Converters
P/N 605051, Revision B
Issued 10/2/2009

AC55V-3 / AC63V-3 / AC75V-3 Operations Manual....2
CERTIFICATION
ASEA Power Systems certifies that this product was thoroughly tested and inspected and found to meet or
exceed its published specifications when shipped from the factory.
WARRANTY
ASEA Power Systems warrants each unit to be free from defects in material and workmanship. For a period
of 18 months after purchase or 12 months after installation (whichever is shorter), ASEA Power Systems will
repair or replace any defective module provided the unit has been installed and operated in a manner
according to this manual. A thorough inventory of spare parts & modules is maintained at our factory. Our
world wide sales/support facilities also inventory a complement of spare parts and modules.
ASEA Power Systems is not responsible for consequential damage arising from the use of its equipment. It
does not apply to extensively modified or non-standard systems. Debit memos for returned units are not
accepted, and will cause return of the system without repair.
LIFE SUPPORT POLICY
ASEA Power Systems does not authorize the use of any of its products or systems for use an AC voltage
supply (source) for life support systems. Life support systems are devices which support or sustain life, and
whose failure to perform, when properly used in accordance with this Operations Manual, can be reasonably
expected to result in significant injury to the user.

AC55V-3 / AC63V-3 / AC75V-3 Operations Manual....3
1 USING THIS MANUAL
This manual has been written as an Operations Manual. Installation, Operations, and Preventative
Maintenance are covered in detail. This manual will cover the following models:
AC55V-3 55kVA 3 Phase Yacht Power Converter
AC63V-3 63kVA 3 Phase Yacht Power Converter
AC75V-3 75kVA 3 Phase Yacht Power Converter
Please note that each converter is capable of being paralleled for higher power applications.
The Model AC55V-3 can be paralleled to produce the following models:
AC110V-3/2 110kVA 3 Phase Yacht Power Converter
AC165V-3/3 165kVA 3 Phase Yacht Power Converter
AC220V-3/4 220kVA 3 Phase Yacht Power Converter
The Model AC63V-3 can be paralleled to produce the following models:
AC125V-3/2 125kVA 3 Phase Yacht Power Converter
AC190V-3/3 190kVA 3 Phase Yacht Power Converter
AC250V-3/4 250kVA 3 Phase Yacht Power Converter
The Model AC75V-3 can be paralleled to produce the following models:
AC150V-3/2 150kVA 3 Phase Yacht Power Converter
AC225V-3/3 225kVA 3 Phase Yacht Power Converter
AC300V-3/4 300kVA 3 Phase Yacht Power Converter
It is important that the operator reads this manual prior to installing and operating the converter. A
thorough understanding of the information covered in this manual is required for proper installation
and operation. If any questions arise while reading this manual, the user is encouraged to call ASEA
Power Systems. ASEA Power Systems is located at:
ASEA Power Systems
15602 Commerce Lane
Huntington Beach, CA. 92649
Phone [phone]
FAX [phone]
http://www.aseapower.com

AC55V-3 / AC63V-3 / AC75V-3 Operations Manual....4
TABLE OF CONTENTS
CERTIFICATION ...........................................................................................................................2
WARRANTY ..................................................................................................................................2
1 USING THIS MANUAL.....................................................................................................3
2 SAFETY NOTICES.............................................................................................................6
3 INTRODUCTION TO THE CONVERTERS.....................................................................8
4 SPECIFICATIONS............................................................................................................10
4.1 ELECTRICAL SPECIFICATIONS ......................................................................10
4.1.1 Input Service..............................................................................................10
4.1.2 Output Service ...........................................................................................10
4.1.3 Control, Metering, and Status....................................................................12
4.2 PHYSICAL SPECIFICATIONS ...........................................................................12
4.2.1 Mechanical ............................................................................................12
4.2.2 Environmental............................................................................................12
5 INSTALLATION ..............................................................................................................13
5.1 MECHANICAL INSTALLATION.......................................................................14
5.2 ELECTRICAL INSTALLATION.........................................................................17
5.2.1 Input Power Connections...........................................................................18
5.2.2 Output Power Connections........................................................................18
5.2.3 Seamless Transfer Connections.................................................................20
5.2.4 Multi-Cabinet.............................................................................................23
6 OPERATION.....................................................................................................................24
6.1 POWER TURN-ON PROCEDURE......................................................................24
6.1.1 Systems Not Equipped With The Seamless Transfer Option....................26
6.1.2 Systems Equipped With The Seamless Transfer Option...........................27
6.2 MULTI-CABINET TURN-ON PROCEDURE.....................................................29
6.3 AUTO-RESTART FEATURE ..............................................................................30
6.3.1 Operation ...................................................................................................31
6.4 TURN-OFF PROCEDURE ...................................................................................32
6.4.1 Systems Not Equipped With The Seamless Transfer Option....................32
6.4.2 Systems Equipped With The Seamless Transfer Option...........................33
6.5 REMOTE COMMUNICATION ...........................................................................34

AC55V-3 / AC63V-3 / AC75V-3 Operations Manual....5
7 SOFTWARE FEATURES.................................................................................................39
7.1 GENERAL.............................................................................................................39
7.2 LOAD MANAGEMENT.......................................................................................39
7.3 LOAD MANAGEMENT OPERATION...............................................................41
7.3.1 Shore Cord Alarm, Single, Master, and Slave converters.........................41
7.3.2 Shore Cord Setup, Single, Master, or Slave Converters............................42
7.3.3 Load Sharing, Slave converters with Shore Cord Management Option....43
7.3.4 Voltage Droop, Single or Master Converters ............................................45
7.3.5 Automatic Transfer to Generator, Single or Master Converters (Seamless
Transfer installed)......................................................................................46
7.3.6 Quick Setup of Shore Cord Alarm, Single, Master, or Slave Converters..47
7.3.7 Expert Load Sharing Use, Paralleled Converters ......................................48
7.4 GENERATOR FREQUENCY ANALYSIS..........................................................49
7.5 CONVERTER OUTPUT IMPEDANCE CONTROL...........................................49
7.6 AGC CONTROL ...................................................................................................50
7.7 kW-HOUR METER AND MAXIMUM POWER LEVEL DISPLAY.................51
7.8 CONVERTER OUTPUT VOLTAGE CONTROL...............................................52
7.9 EVENT LOG.........................................................................................................53
8 DIAGNOSTICS.................................................................................................................55
9 CALIBRATION ................................................................................................................57
10 MAINTENANCE..............................................................................................................59
11 INTERNATIONAL POWER FORM REFERENCE........................................................60
FIGURES
1 SYSTEM BLOCK DIAGRAM...........................................................................................8
2 MECHANICAL OUTLINE...............................................................................................15
3 CONTROLS ......................................................................................................................16
4 INPUT AND OUTPUT CONNECTIONS........................................................................18
5 SEAMLESS TRANSFER PCB CONNECTIONS............................................................22
6 FRONT PANEL CONTROLS...........................................................................................24
7 RS-232C PINOUT.............................................................................................................35
8 STATUS WORD BIT DEFINITIONS..............................................................................56

AC55V-3 / AC63V-3 / AC75V-3 Operations Manual....6
2 SAFETY NOTICES
Each shore power converter is capable of transferring large amounts of electrical energy very
quickly. This quality is fundamental to a high performance power converter. International symbols
are used throughout this manual to stress important information. Read the text below each symbol
carefully and use professional skills and prudent care when performing the actions described by the
text.
THE CAUTION SYMBOL (TRIANGLE ENCLOSING AN EXCLAMATION POINT)
INDICATES A CONDITION THAT COULD SERIOUSLY DAMAGE EQUIPMENT AND
POSSIBLY INJURE PERSONNEL. CAUTIONS WILL BE PRESENTED INTHIS FORM.
ALL CAUTIONS SHOULD BE RIGOROUSLY OBSERVED.
THE WARNING SYMBOL (TRIANGLE WITH A LIGHTNING BOLT) IS USED TO
SIGNAL THE PRESENCE OF A POSSIBLE SERIOUS, LIFE THREATENING
CONDITION. A CONDITION THAT IS HAZARDOUS TO BOTH PERSONNEL AND
EQUIPMENT WILL BE ISSUED AS A WARNING. ALL WARNINGS WILL BE
PRESENTED IN THIS FORM.

AC55V-3 / AC63V-3 / AC75V-3 Operations Manual....7
THIS EQUIPMENT CONTAINS HIGH ENERGY, LOW IMPEDANCECIRCUITS!
LETHALPOTENTIALSARECONTAINEDWITHINTHESYSTEMEVENWHEN
IT IS APPARENTLY NOT OPERATING.
CAREMUSTBEEXERCISEDWHEN SERVICINGTHISEQUIPMENTINORDER
TO PREVENT SERIOUS OPERATOR INJURY OR EQUIPMENT DAMAGE.
DO NOT WORK ON OR OPERATE THIS EQUIPMENT UNLESS YOU ARE
FULLY QUALIFIED TO DO SO. NEVER WORK ALONE.
THEEQUIPMENT IS NOTIGNITION RATED, ITMUSTNOTBEOPERATED IN
AREAS WHERE COMBUSTIBLE GASES MAY ACCUMULATE.
OBSERVE THE FOLLOWING WHEN SERVICE AND MAINTENANCE ARE
REQUIRED:
REMOVE ALL JEWELRY FROM ARMS AND NECK WHEN SERVICING THIS
EQUIPMENT. THIS PREVENTS THE POSSIBILITYOFSHORTING THROUGH
THE JEWELRY, OR ELECTROCUTION OF THE OPERATOR.
WEARSAFETYGLASSESWHENSERVICINGTHISEQUIPMENTTOPREVENT
EYEINJURYDUETOFLYING PARTICLES CAUSED BY ACCIDENTAL SHORT
CIRCUIT CONDITIONS.
DONOTREMOVEANYPANELSORCOVERS WITHOUTFIRSTOPENINGALL
SHORE POWER AND SWITCHGEAR CIRCUIT BREAKERS DISTRIBUTING
POWER TO AND FROM THE CONVERTER, AND THEN REMOVING THE
INPUT SERVICE.
SERVICE SHOULD BE REFERRED TO PERSONNEL AUTHORIZED BY THE
FACTORY TO SERVICE THIS EQUIPMENT.

AC55V-3 / AC63V-3 / AC75V-3 Operations Manual....8
3 INTRODUCTION TO THE CONVERTERS
Each model is a high performance Yacht Power Converter utilizing dual-conversion technology.
The systems will accept any three phase input service with a frequency between 40-70Hertz, and a
voltage between 170-520VAC.
The output power form has been programmed at the factory for the voltage and frequency required
by your yacht.
Dual-conversion technology is the preferred technique forACpowerconversion,and was chosen for
each system. In this technology, the shore power service is isolated by the transformer, then
converted to DC power by the phase multiplier power supplies. The output inverters then convert
the DC power back to the required AC form (both voltage and frequency) required by the yacht.
FIGURE 1 SYSTEM BLOCK DIAGRAM

AC55V-3 / AC63V-3 / AC75V-3 Operations Manual....9
Being a converter designed from the ground up specifically for the yachting industry, all efforts have
been made to produce a system capable of withstanding the marine environment. All system
components are packaged in one drip-proof, dust-resistant stainless steel enclosure. Major
components are internally modular, allowing a simple exchange in the unlikely event of failure.
Complete maintenance and service can be provided with only top and front access to the system.
Three lightweight power modules can be removed and replaced through the front panel for repair or
power level upgrade.
System operation is managed through three basic operators. A safety disconnect on the front of the
enclosure is used for securing input service during maintenance and service. Three membrane
switch groups in the control console, SHORE POWER, CONVERTER POWER, and SHIP’S
POWER, provide normal operation of the system. Each switch group contains an ON and OFF
switch with associated LED indicators.
In addition to the basic function of power conversion, each converter provides the user with a
sophisticated power analysis and monitoring capacity. All parameters for input and output power,
along with operations and status information, are available on the front panel display console.
Various displays are selected through a long life, sealed membrane switch panel.
For additional information on controls and indicators, please refer to Section 6.

AC55V-3 / AC63V-3 / AC75V-3 Operations Manual....10
4 SPECIFICATIONS
4.1 ELECTRICAL SPECIFICATIONS
Parameter AC55V-3 AC63V-3 AC75V-3
4.1.1 Input Service
Input Power Form Three Phase Three Phase Three Phase
Input Voltage Range 170-520VAC 170-520VAC 170-520VAC
Input Frequency Range 40-70 Hertz 40-70 Hertz 40-70 Hertz
Input Current, Max. Three Phase 160 ARMS 170 ARMS 209 ARMS
Input Current, Soft Start, Max. 20 ARMS 20 ARMS 20 ARMS
Input Current Distortion <8% THD @ rated load <8% THD @ rated load <8% THD @ rated load
Input Power Factor >0.98 @ rated load >0.98 @ rated load >0.98 @ rated load
4.1.2 Output Service
Output Power Rating 55kVA @ 0.85 p.f. 63kVA @ 0.85 p.f. 75kVA @ 0.85 p.f.
Output Power Form Three-Phase 120/208VAC, 127/220VAC, 220/380 VAC,230/400 VAC, 240/416 VAC,
254/440 VAC,and 277/480VAC
Output Frequency 50 or 60 Hertz 50 or 60 Hertz 50 or 60 Hertz
Output Frequency Accuracy 0.01% 0.01% 0.01%
Output Voltage Distortion < 1% THD < 1% THD < 1% THD
Output Voltage Line Regulation 0.50% 0.50% 0.50%
Output Voltage Load Regulation 1.0% 1.0% 1.0%
Output Voltage Response Time 0.20 msec. 0.20 msec. 0.20 msec.
Output Current, Continuous Refer to Table 1 on the following page for basic ratings.
Output Current, Peak 625% of cont. rating 540% of cont. rating 460% of cont. rating
Output Current, Surge 435% of cont. rating 380% of cont. rating 320% of cont. rating
Conversion Efficiency 92% @ rated load 93% @ rated load 93% @ rated load