asecos ION LINE User manual

EN
EP.V.32907.02 | 04/2021
USER MANUAL
Safety storage cabinets for storage
and charging of lithium ion batteries
10 YEARS WARRANTY
Upon conclusion of an asecos service and maintenance agreement (PREMIUM
tari), you will get a warranty extension for up to 10 years for your ION-LINE safety
storage cabinet.

IO90.195.060.K9.WDC IO90.195.060.L8.WDC IO90.078.059.057.U9.S
IO90.195.120.K3.WDC
ION-CHARGE-90
ION-CHARGE PRO-90

Contact
Company
Street
Name of contact person
email
Serial numbers of safety storage cabinets
Phone No.
Postal code Town
Ihre persönliche Dokumentation zum asecos-
Sicherheitsschrank
Sehr geehrte Kundin, sehr geehrter Kunde,
mit dem Kauf Ihres asecos-Sicherheitsschrankes haben Sie eine entscheidende Investition für
die Sicherheit in Ihrem Haus getätigt. Vor Ihnen steht ein innovatives Produkt aus hochwertigen
Materialien, das höchste Qualität garantiert.
Sicherheitsschränke aus dem Hause asecos verfügen über eine lückenlose Zulassungs-Dokumen-
tation.
Wir archivieren Ihre Zulassungsdokumente jedes einzelnen Schrankes für Sie, bis Sie diese im
Bedarfsfall (z. B. einer Betriebsbegehung o. ä.) mit diesem Formular von uns anfordern.
Dazu einfach dieses Formular heraustrennen/kopieren und mit Ihrer Adresse und der Serien-
nummer des Schrankes versehen per Fax zurück an uns.
Mit freundlichen Grüßen
asecos GmbH
asecos GmbH
Customer service
Weiherfeldsiedlung 16–18
D-63584 Gründau
Fax: +49 60 51 - 92 20-10

OPERATING INSTRUCTIONS
Dear customer,
Thank you very much for purchasing a safety storage cabinet from our company, with which you have made
a decisive investment in the safety within your company. Our safety storage cabinets make the storage of
hazardous materials at the workplace safe and convenient for you.
Please read these operating instructions very carefully. Get to know the advantages and simple operability of
our safety storage cabinets in detail. This simplifies the daily handling of hazardous materials for you.
Many thanks.
Your asecos team
CONTENT
1. NOTES • GUIDELINES • GUARANTEE ............................................. 6
1.1. General safety notes ............................................ 6
1.2. Guarantee ..................................................... 6
1.3. Cabinet Details ................................................. 6
2. TRANSPORT ................................................................. 7
2.1. Tilting the cabinet .............................................7
2.2. Dismantling of the transport packaging ............................. 7
2.3. In-plant transport ............................................... 8
2.4. Q-Mover .....................................................8
2.5. Titling onto the side wall ......................................... 9
3. ERECTION ................................................................... 9
3.1. Alignment Of The Cabinets ....................................... 9
3.2. Commissioning................................................. 9
4. CLOSING ................................................................... 10
4.1. In general .................................................... 10
5. INTERIOR FITTINGS .......................................................... 10
5.1. Bottom collecting sump......................................... 10
6. STORAGE ...................................................................11
6.1. Notes on storage and charging ....................................11
7. VENTILATION ............................................................... 12
7.1. Extraction unit (IO90.195.120.K3.WDC) ............................ 12
8. BATTERY FIRE • EVENT OF FIRE • DISPOSAL ...................................... 12
8.1. Opening the cabinet after the fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.2. Disposal ..................................................... 14
9. SAFETY CHECKS............................................................. 14
9. IO90.195.120.K3.WDC ........................................................ 16
9.1. Installation of the extraction unit ................................. 16
9.2. Connection to the power supply.................................. 16
9.3. Self-Test...................................................... 17
9.4. Error during self-test ........................................... 17
10. IO90.195.060.K9.WDC........................................................ 18
10.1. Connection to the power supply.................................. 18
11. IO90.195.060.L8.WDC ........................................................ 20
11.1. Connection to the power supply.................................. 20
11. 2 . S e lf -Te s t ...................................................... 20
11.3. Warning message .............................................. 20
11.4. Potential-free alarm contact ..................................... 21
12. IO90.078.059.057.U9.S ....................................................... 22
12.1. Connection to the power supply..................................22
TECHNICAL DRAWING........................................................... 24
TECHNICAL DATA ............................................................... 25

6
1. NOTES • GUIDELINES • GUARANTEE
1.1. GENERAL SAFETY NOTES
• When handling lithium-ion batteries, observe the applicable regulations and the information in these operating
instructions
• Work on the electrical system is to be carried out only with the power turned o and only byqualified electri-
cians – refer here to the regulations of the local electricity supply company.
• General damage to electronic components is to be repaired without delay by an asecos employee.
• Use only intact and undamaged mains cables for the battery charger (model BATTERY CHARGE -
IO90.195.120.K3.WDC)
• The on-site installation conditions are to be observed.
• The instructions of the supervisory engineering department must be followed.
• Observe accident prevention regulations and workplace ordinance
• Ensure that the necessary safety checks are only carried out by authorised sta using original spare parts
• Only use the cabinet after having been properly instructed; access is to be forbidden to unauthorised persons.
• The pivoting area of the doors is to be kept free at all times; doors are to be kept closed
• By assigning trained/authorised technical personnel you can prevent the malfunctions, damage and corrosion
damage that result from inappropriate transport.
• Observe the upper limits for stored quantities, loading etc.
• The following substances may not be stored in the cabinets with a fire suppression system: acids, alkalis,
magnesium, other metals (in powder form)
Set-up requirements
0–35 °C 30–70 %
1.2. GUARANTEE
The guarantee for this product is agreed between you (the customer) and your dealer (the seller). As the
manufacturer, asecos guarantees the products listed in the operating instructions for a period of 24 months
from the date of delivery. All model safety equipment are subject to a compulsory annual inspection by spe-
cialised sta authorised by the manufacturer. Otherwise the customer’s guarantee claim against the manufac-
turer expires.
1.3. CABINET DETAILS
Cabinet data: Logbook (included with the cabinet)
Technical drawing: Appenidix 1
Technical data: Table in Appendix 2
Model
Battery CHARGE
IO90.195.060.K9.WDC 4 4 4
IO90.078.059.057.U9.S 4 4 4 4
IO90.195.060.L8.WDC 4 4 4
Battery CHARGE PRO
IO90.195.120.K3.WDC 4 4 4 4 4
BATTERY CHARGE PRO & BATTERY CHARGE
This model is for the active storage (charging) of lithium-ion batteries.

7
2. TRANSPORT
CAUTION:
Transport the cabinet in an upright position on a pallet truck, tied and secured against slipping, until the
final place of installation is reached.The transport locks in the door joints may only be removed directly
at the place of installation! Inappropriate transport can lead to concealed damage to the fire protection
insulation!We can only guarantee the necessary quality if the cabinet is transported to the place of its use
by our specially trained sta.
ATTENTION:
The doors must be locked prior to transport! The extraction unit is inside the cabinet and is only mounted
after the in-plant transport to the place of use.
2.1. TILTING THE CABINET
CAUTION:
Tilting the cabinet may only be done without jolts!
2.2. DISMANTLING OF THE TRANSPORT PACKAGING
1
= 4×
2
= 8×
3
456
CAUTION:
Cabinets with a width of 600 mm: The clear entry width of the base is 520 mm.
Please note this when choosing your pallet truck!Devices with widths greater than the entry widths must
not be used.

8
2.3. INPLANT TRANSPORT
• In-plant transport is also possible without transport locks (inserted as standard in the door joints)
ATTENTION:
The doors must be locked prior to transport! The extraction unit is inside the cabinet and is only mounted
after the in-plant transport to the place of use.
IO90.195.120.K3.WDC
IO90.195.060.K9.WDC
IO90.195.060.L8.WDC
1
2
= 4×
3
IO90.078.059.057.U9.S
1
2
3
1
2
3
2.4. QMOVER
• Order no. 30037, available from your authorised dealer
a:upright transport
b:upright transport through standard doors (headroom 1986 ± 2mm)
12
= 4×
3
45
CAUTION:
Written notification of any damage to the cabinet must be given immediatly!

9
2.5. TITLING ONTO THE SIDE WALL
• Titling onto the side wall is only possible with the optionally available tilting bracket (order no. HF.V.27665).
1
2
3
3. ERECTION
3.1. ALIGNMENT OF THE CABINETS
CAUTION:
Door elements must not scrape against the fire prevention seals in the fold of the door when opening and
closing! Doors with an automatic closing mechanism must close automatically from every position and the
lock must be able to lock!
Q-CLASSIC-90
Q-PEGASUS-90
Q-PHOENIX-90
4×
2
max. 2× (!)
3
3.2. COMMISSIONING
• Before putting into operation for the first time, the user must carry out an examination of the safety storage
cabinet for possible damage, such as defective or loose sealing elements, correct alignment and perfect func-
tioning of the door elements.
Use the cabinet and accessories only if they are in an orderly condition.

10
4. CLOSING
4.1. IN GENERAL
IO90.195.120.K3.WDC
IO90.195.060.K9.WDC
IO90.195.060.L8.WDC
The doors are permanently self-closing.
The cabinets feature a cylinder lock with closing status indicator.
They can be integrated into a master key system.
IO90.078.059.057.U9.S The drawer is not permanently self-closing. The cabinet has a cylinder
lock with a locking status indicator.
The drawer has a thermal release and closes automatically in the event
of a fire.
ATTENTION:
The owner/user must ensure that all doors are kept closed whenever the contents of the cabinet are
not being accessed. In general, it must be noted that the cabinets do not possess an emergency unlocking
facility. This means that persons trapped inside the cabinet cannot free themselves!
5. INTERIOR FITTINGS
5.1. BOTTOM COLLECTING SUMP
1
1
2
2
According to EN 14470-1: A bottom collecting sump must be
installed below the lowest storage level. The bottom collecting sump
must be able to hold a minimum volume of 10 %of all the containers
stored in the cabinet [1] or at least 110 % of the volume of the largest
single container [2] , whichever of these volumes is larger.
Leaks:
• Liquid in the sump is to be collected using suitable means.
• The choice of means is your own responsibility.
IO90.195.120.K3.WDC
IO90.195.060.K9.WDC
IO90.195.060.L8.WDC
1
23
IO90.078.059.057.U9.S
123

11
LOAD CAPACITY KG/
DRUM PLATFORM
IO90.195.120.K3.WDC
max. 75 kg max. 50 kg max. 180 kg
IO90.195.060.K9.WDC
IO90.195.060.L8.WDC
IO90.078.059.057.U9.S
max. 25 kg max. 50 kg max. 25 kg
drawer Second level drawer
CAUTION:
The position of the shelves / 2nd level drawer and socket strips cannot be changed.
Total power rating of the power socket strips
Standard: single-phase, 230 V
EU CH UK FR
16 A 10 A 13 A 16 A
3,68 kW 2,3 kW 2,99 kW 3,68 kW
Optional: 3-phase, 400 V (accessories article 38038)
EU CH UK FR
3 x 16 A 3 x 10 A 3 x 13 A 3 x 16 A
11,04 kW 6,9 kW 8,97 kW 11,04 kW
ATTENTION:
- The load on the system is to be distributed as evenly as possible over the power socket strips!
- The individual power socket strip may not be loaded with more than 3.68 kW!
- The necessary fuse protection is to be provided by the customer!
6. STORAGE
• ATTENTION:
Never store obviously damaged lithium-ion batteries inside buildings.
Dispose of them without delay in disposal containers that are provided outside the building and approved
for transport.
6.1. NOTES ON STORAGE AND CHARGING
Storage
• It is recommended to store new and used lithium-ion batteries separately (each on a dierent storage level)
in the safety storage cabinet.
IO90.195.120.K2.WDC, IO90.195.120.K3.WDC - Occupation of the storage levels
• Grid shelves may be covered only up to 60% by battery chargers and batteries in order to ensure trouble-free
operation of the fire suppression system and sucient air circulation (see point 6.3).
It is not permitted to occupy the complete area of the grid shelves.

12
CAUTION:
Full-surface occupancy of the storage levels is not permitted.
IO90.195.120.K3.WDC:
The following substances must not be stored in the cabinets with fire suppression system:
Acids, bases, magnesium, other metals (in powder form).
Heat is generated during the charging of a lithium-ion battery!
Please note: The technical ventilation (to avoid heat accumulation in the interior) needs to be kept in
operation permanently.
Li-Ion Li-Io
n
150 mm
CAUTION:
A distance of min. 150 mm must be maintained in the area in
front of the fire suppression unit.
7. VENTILATION
7.1. EXTRACTION UNIT IO90.195.120.K3.WDC
• See point 10.1 for the installation.
The green indicator lamp signals that the fan is switched on.
ATTENTION:
Heat is generated during the charging of a lithium-ion battery !
Please note:
The technical ventilation (for the avoidance of heat accumulation in the interior) must run continuously.
A distance of at least 100 mm must be kept to the area of the fire suppression unit.
8. BATTERY FIRE • EVENT OF FIRE • DISPOSAL
CAUTION
After a battery fire and triggered fire suppression device, the safety cabinet must be subjected to a thorough
inspection so that both fire protection and CE conformity are maintained. For this purpose, the cabinet
must be handed over to the main factory of asecos GmbH in Gründau, where the specialist department
- depending on the degree of damage - makes an assessment of the economic eciency and technical
possibilities of a repair. The customer then receives an oer of either a repair or a replacement, which can
be handed over to the responsible property insurer.
• For fast transport the cabinets are equipped with a transport base.
The cabinets are automatically disconnected from the mains supply in the case of transport.
CAUTION:
The doors must be locked before transport! Depending on the door heights, it may be necessary to remove
the ventilation attachment beforehand. Transport may only be carried out by qualified personnel!

13
IO90.195.120.K3.WDC
IO90.195.060.K9.WDC
IO90.195.060.L8.WDC
1
2
3
4
5
IO90.078.059.057.U9.S
1
2
3
4
5
1
2
3
4
5

14
8.1. OPENING THE CABINET AFTER THE FIRE
CAUTION:
Do not open the cabinet until it has cooled down. This is 6 times the fire duration!
The cabinet may only be opened by authorised personnel (e.g. fire brigade)!
Depending on the duration of the fire, an ignitable vapour-air mixture may have formed, therefore remove
all ignition sources within a 10-metre radius around the cabinets before opening.
Use only non-sparking tools! Open the cabinets with extreme caution!
8.2. DISPOSAL
The models can be disposed of once they have been dismantled and the materials sorted.

15

16
9. IO90.195.120.K3.WDC
9.1. INSTALLATION OF THE EXTRACTION UNIT
1
2
3
4
5
6
The extraction unit is for the avoidance of a heat accumulation in the interior during the charging process
inside the cabinet. The exhaust air from the cabinet is exhausted directly into the room. Connection to an
exhaust duct is not absolutely necessary.
9.2. CONNECTION TO THE POWER SUPPLY
Connections on the headpiece:
LED: Operating (green) RESET BUTTON LED: Error (red)
1 2 3
Mains connection for
extraction unit
Mains plug connector
Potential-free switch
contact
1
2
230 V
3
1
2
400 V
3

17
NOTE:
Retrofitting is easy due to the plug-in connection, so that no intervention in the electrical components is
necessary.
9.3. SELFTEST
23
4
5
6b
9.4. ERROR DURING SELFTEST
1
2
5
3
5 sec
4
5
ATTENTION:
After pressing the reset button, the self-test begins again. If the error persists, please contact the asecos
Service Dept.

18
10. IO90.195.060.K9.WDC
10.1. CONNECTION TO THE POWER SUPPLY
Connections on the headpiece:
1 2
Mains plug connector
Potential-free switch
contact
1
2
230 V
3
1
2
400 V
3
NOTE:
Retrofitting is easy due to the plug-in connection, so that no intervention in the electrical components is
necessary.

19

20
11. IO90.195.060.L8.WDC
11.1. CONNECTION TO THE POWER SUPPLY
Connections on the headpiece:
1 2
Mains plug connector
Potential-free switch
contact
1
2
230 V
3
power failure
11.2. SELFTEST
11. 3. WARNING MESSAGE
>50 °C
1
2
3
• Actions
Immediate visual inspection of the system by the company’s own qualified personnel.
Initiation of necessary actions.
If the interior temperature falls below 50 °C, the system returns to normal operation and the visual and acous-
tic signals are switched o.