Astral Pool V-HEAT Series User manual

V-HEAT HEAT PUMP
Instruction manual
BOMBA DE CALOR PARA PISCINA V-HEAT
Manual de instrucciones
POMPE À CHALEUR V-HEAT
Manuel d´instructions
WÄRMEPUMPE V-HEAT
Bedienungsanleitung
POMPA DI CALORE V-HEAT
Manuale delle instruzioni
BOMBA DE CALOR V-HEAT
Manual de instruções
WARMTEPOMP V-HEAT
Handleiding met instructies
V. 2011 - 06 - 09 R407C www.astralpool.com
MODELS AHP020/CHPC020 AHP030/CHPC030 AHP050/CHPC050 AHP060/CHPC060
AHP100/CHPC100 AHP130/CHPC130 AHP200/CHPC200 AHP250/CHPC250
AHP400/CHPC400 AHP500/CHPC400
We reserve to change all of part of the articles or contents of this document, without prior notice.
Nos reservamos el derecho de cambiar total o parcialmente las características de nuestros artículos o contenido de este documento sin previo aviso.
Nous nous réservons le droit de modifier totalement oru en partie les caracteristiques de nos articles ou le contenu de ce document san pré avis.
Wir behalten uns das recht vor die eigenschaften unserer produkte oder den inhalt diese prospektes teilweise oder wollstanding, ohne vorherige benachichtigung su andern.
Ci riservamo il diritto di cambiare totalemente o parzialmente le caratteristiche tecniche dei nostri prodotti ed il contenuto di questo documento senza nessum preavviso.
Wij behouden ons het recht voor geheel of gedeeltelijk de kenmerken van onze artikelen of de inhouk van deze handleiding zonder voorafgaand bericht te wjzigen.
Reservamo-nos no dereito de alterar, total ou parcialmente as caracteristicas os nossos artigos ou o conteúdo deste documento sem aviso prévio.

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V-HEAT HEAT PUMP - V-HEAT SERIES • AIR/WATER SYSTEM
BOMBA DE CALOR V-HEAT - SÉRIES V-HEAT • SISTEMA AIRE/AGUA
POMPE À CHALEUR V-HEAT - SÉRIES V-HEAT • SYSTÈME AIR/EAU
WÄRMEPUMPE V-HEAT - V-HEAT SERIE • LUFT-WASSER-SYSTEM
POMPA DI CALORE V-HEAT - SERIE V-HEAT • SISTEMA ARIA/ACQUA
BOMBA DE CALOR V-HEAT - SÉRIES V-HEAT • SISTEMA AR/ÁGUA
WARMTEPOMP V-HEAT – SERIE V-HEAT SYSTEEM LUCHT/WATER
TECHNICAL MANUAL. START-UP AND OPERATION
MANUAL T CNICO. ARRANQUE Y FUNCIONAMENTO
MANUEL TECHNIQUE. MISE EN ROUTE ET FONCTIONNEMENT
TECHNISCHES HANDBUCH. INBETRIEBNAHME UND BETRIEBSWEISE
MANUALE TECNICO. AVVIAMENTO E FUNZIONAMENTO
MANUAL T CNICO. ARRANQUE E FUNCIONAMENTO
HANDLEIDING MET INSTRUCTIES. STARTEN EN BEDIENING

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TABLE OF CONTENTS
1 INTRODUCTION ...............................................................................................................7
2 DESCRIPTION OF THE HEAT PUMP...............................................................................7
2.1 Technical Data...................................................................................................................7
3 PRECAUTIONS FOR USE AND CONDITIONS OF USE ..................................................9
3.1 Safety Instructions .............................................................................................................9
3.2 Installation Conditions......................................................................................................10
4 START-UP OF THE HEAT PUMP ...................................................................................11
4.1 Installation Rules .............................................................................................................11
4.2 Hydraulic Connections.....................................................................................................11
4.3 Electrical Connection.......................................................................................................12
4.4 Diagrams.........................................................................................................................14
4.4.1 Electrical diagrams for single-phase installation......................................................14
4.4.2 Electrical diagrams for three-phase installation.....................................................145
5 DESCRIPTION AND OPERATION OF THE CONTROLLER...........................................25
6 START-UP PROCEDURE FOR THE UNIT .....................................................................29
7 HIBERNATION PROCEDURE.........................................................................................30
8 MAINTENANCE INSTRUCTIONS...................................................................................30
9 REFRIGERANT CHARGE...............................................................................................31
10 TROUBLESHOOTING GUIDE.........................................................................................33
11 PRODUCT RECYCLING .................................................................................................36
12 GUARANTEES................................................................................................................36

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INDICE DE CONTENIDOS
1 INTRODUCCIÓN.............................................................................................................39
2 DESCRIPCIÓN DE LA BOMBA DE CALOR....................................................................39
2.1 Características técnicas...................................................................................................39
3 PRECAUCIONES DE EMPLEO Y CONDICIONES DE USO...........................................41
3.1 Instrucciones de seguridad..............................................................................................41
3.2 Condiciones de instalación ..............................................................................................42
4 PUESTA EN MARCHA DE LA BC...................................................................................43
4.1 Reglas de instalación.......................................................................................................43
4.2 Conexiones hidráulicas....................................................................................................43
4.3 Conexión eléctrica ...........................................................................................................44
4.4 Esquemas .......................................................................................................................46
4.4.1 Esquemas eléctricos monofásicos..........................................................................46
4.4.2 Esquemas eléctricos trifásicos................................................................................46
5 DESCRIPCIÓN Y FUNCIONAMIENTO DEL REGULADOR DE CONTROL....................57
6 PROCEDIMIENTO DE PUESTA EN MARCHA DE LA MÁQUINA...................................61
7 PROCEDIMIENTO DE HIBERNACIÓN...........................................................................62
8 INSTRUCCIONES DE MANTENIMIENTO ......................................................................62
9 CARGA DE GAS REFRIGERANTE.................................................................................63
10 AVERIAS, SUS CAUSAS Y SOLUCIONES.....................................................................65
11 RECICLAJE DEL PRODUCTO........................................................................................68
12 GARANTÍAS....................................................................................................................68

V-HEAT SERIES · AIR/WATER SYSTEM
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EIGHT ESSENTIAL POINTS (Read carefully before start-up)
1.
Check unit condition upon receipt. If the unit is damaged or if the shipment is not complete, make a note in the delivery
note and send an immediate complaint to the company that forwarded the shipment.
2.
It is essential that the installer receives the installation manual. Read the manual and follow the safety, use and handling
instructions of the product carefully. Keep the manual for further reference.
3.
When washing the purification filter, the heat pump must be off. In the event of any maintenance or repair manipulation in
the heat pump, it is obligatory to switch off the power supply. You should not try any kind of repair work in the heat pump.
A qualified installer should be called. He will take it upon himself to return the faulty unit to the manufacturer. In order to
guarantee the correct operation of the pump it is necessary to make a periodic maintenance of the pump, to make a good
use of the pump and not to exceed the limits set by the manufacturer.
4.
The installation must be made by qualified technical personnel. These personnel commit themselves to observe the
instructions of the manufacturer and the applicable regulations. They also must have available standard-issue material
and must guarantee their training in refrigeration facilities. The manufacturer should not be responsible for any damage in
the installation that may cause damages to animals, objects or people. The manufacturer should not be responsible either
for any wrong manipulations by the installer.
5.
This heat pump should be used for the purposes it has been built for. Any other use which does not conform will be
considered dangerous. The safety in the operation of the heat pump could be compromised by the lack of observance of
the previous points. The damages caused by errors in the installation, use or due to the lack of observance of the
instructions or applicable regulations are excluded from any guarantee.
6.
In the case of sale to third parties, it is advisable to include this manual with the heat pump, in case the new client or
installer wishes to consult it.
7.
The machine can take of 2 to 3 days in warming up the water until the wished temperature depending on the initial
conditions.
8.
The machine must work with filter.

V-HEAT SERIES · AIR/WATER SYSTEM
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IMPORTANT
Please, read this manual carefully in order to: make a successful installation and commissioning, know the
whole potential of the machine, and take into account all the needed circumstances for a proper and lasting
performance.
1 INTRODUCTION
Thank you for acquiring the heat pump for heating outdoor swimming pools. The experience our company has gained
during more than 25 years in the world of air conditioning of swimming pools has been put to your service in this product,
in which we also incorporate the technical breakthroughs that turn this heat pump into the equipment that can solve once
and for all the air conditioning of your swimming pool, extending thus the length of your bathing season.
IT IS SUGGESTED THAT NOTE BE MADE OF THE FOLLOWING DATA
INSTALLER COMPANY
DATE
TELEPHONE
MODEL
SERIAL NUMBER
Dealer’s stamp Installer’s stamp
2 DESCRIPTION OF THE HEAT PUMP
2.1 Technical Data
- The calculation of power output in heating mode has been done with an outdoor air temperature of 24ºC/19ºC, a water
temperature of 27 ºC and 63% humidity.
- The calculation of power output in cooling mode has been done with an outdoor air temperature of 43ºC/32ºC, a water
temperature of 32 ºC and 63% humidity.
- Operational temperature limits:
• Outdoor minimum air temperature: 8ºC
• Outdoor maximum air temperature: 50ºC
• Maximum temperature of pool water in heating mode: 36ºC
- Maximum water pressure input 3,5 bar.

V-HEAT SERIES · AIR/WATER SYSTEM
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MODELS CV BTU/H Heating W Out Heating W In COP BTU/H Cooling W Out Cooling W In EER
AHP020
/
CHPC020
2HP 30.000 8.800 1.800 4,9 24.000 7.000 2.300 3.1
AHP030
/
CHPC030
2,5HP 44.000 13.000 2.650 4.9 30.000 8.800 2.850 3.1
AHP050
/
CHPC050
5HP 72.000 21.000 4.600 4,6 49.500 14.500 5.200 2,8
AHP060
/
CHPC060
6HP 86.000 25.000 5.000 5.0 59.500 17.000 5.800 2.9
AHP100
/
CHPC100
9HP 150.000 45.000 9.500 4,7 102.000 30.000 10.200 2,9
AHP130
/
CHPC130
10HP 187.000 55.000 12.500 4.4 130.000 38.000 13.200 2,8
AHP200
/
CHPC200
14,5HP 280.000 82.000 18.000 4,5 198.000 58.000 19.500 2.9
AHP250
/
CHPC250
20HP 360.000 108.000 24.500 4.4 245.000 72.000 25.000 2.8
AHP400
/
CHPC400
30HP 550.000 160.000 34.200 4,7 410.000 120.000 41.600 2,9
AHP500
/
CHPC500
40HP 720.000 210.000 46.300 4,5 510.000 150.000 56.200 2,7
MODELS A V/Ph/Hz
Compressor
Number Compressor Fan Nº
Fan
Power
Input
(W)
RPM
Fan
Direction dB(A)
Water
Connection
(mm)
Water
Flow
(m
3
/h)
Water
Pressure
Drop (kPa)
AHP020/
CHPC020 10,5/8,2
230/1/50 1 ROTARY 1 120 850 Vertical 51/75 50 3 10
AHP030/
CHPC030 14,3/13,6
230/1/50 1 ROTARY 1 120 850 Vertical 58/75 50 4.5 10
AHP050/
CHPC050 7,35/7,1
380/3/50 1 SCROLL 1 200 850 Vertical 58/75 50 7.5 12
AHP060/
CHPC060 10,3/8,9
380/3/50 1 SCROLL 2 120x2 850 Vertical 56/80 50 6 12
AHP100/
CHPC100 16,4/15,7
380/3/50 2 SCROLL 2 200x2 850 Vertical 61/80 63 15 10
AHP130/
CHPC130 19,2/18,8
380/3/50 2 SCROLL 2 200x2 850 Vertical 61/80 63 19,5 13
AHP200/
CHPC200 30,8/29,8
380/3/50 3 SCROLL 3 200x3 850 Vertical 65/85 63 30 20
AHP250/
CHPC250 38,3/37,9
380/3/50 4 SCROLL 3 200x3 850 Vertical 66/85 110 30 25
AHP400/
CHPC400 74,2/61 380/3/50
3 SCROLL 3 200x3 850 Vertical 64/85 110 40 30
AHP500/
CHPC500 99,1/81,8
380/3/50 4 SCROLL 4 200x4 850 Vertical 65/85 110 50 35

V-HEAT SERIES · AIR/WATER SYSTEM
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3 PRECAUTIONS FOR USE AND CONDITIONS OF USE
3.1 Safety Instructions
Read the safety instructions prior to any manipulation:
ATTENTION
Any incorrect manipulation may cause an important risk that could involve deadly injuries.
WARNING
Any incorrect manipulation may cause serious damages to the user and the unit.
ATTENTION
Do not place heavy objects, pull, damage, heat up or
modify the electrical plug. The cable would be
damaged and it would cause electric discharges and
fire risk.
IMPORTANT : Keep the plug clean. If dirt adheres to
the plug or if does not plug in properly, it may cause
a fire or electric shocks.
Never introduce rods, finger or other items in the air
inlet / outlet. The fan operates at great speed, being
able to cause a very serious incident.
KEEP AWAY FROM CHILDREN
Do not connect / disconnect the unit in use. It can
cause a fire due to the sparks, etc.
If the unit continues working in abnormal conditions,
it can cause a fire or damages. Check with its
installer.
If any anomaly takes place (burning smell, etc.), stop
the unit, retrieve the plug or turn the power off. The repair or installation should never be performed by the client.
The unit must never be put under water or mud
discharges and the water outlet should never be
located in places exposed to strong winds.
Connection:
Do not tie an earth wire to a gas or water pipe, bright-
line viewfinder or telephone plug. This would cause a
fire risk.
Do not pull the power supply cord. There is a risk of
fire if the electrical cable is ripped off.
Do not place animals or indoor plants in direct
contact with the air outlet. This would cause injury to
the animals and plants.
When unit maintenance must be undertaken, switch
it off and disconnect the unit or turn the power off.
The fan operates at great speed, being able to cause
a very serious incident.
When the unit may not be used for some time,
unplug it or turn the power off. It could accumulate
vegetation and dust and cause a fire.
Do not manipulate the plug with wet hands, since it
could cause an electrical discharge. In case of storm,
switch the heat pump off to avoid lightning related
damages.
Do not vaporize with insecticide or any other
flammable spray in the direction of the heat pump.
This would cause a fire and the distortion of the
housing.

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3.2 Installation Conditions
Do not install the unit near a flammable gas source, since a gas leak may occur and cause an explosion.
According to the place where the unit must be
installed (humid place, etc.), install electrical
protection by a 30 mA differential circuit breaker.
Otherwise, an electrical discharge may take place.
Condensers must have been completely drained.
Otherwise, the water could leak out of the unit and
dampen and damage its components.
WARNING
Do not leave a damaged installation.
The unit could cause an accident. Do not mount or place anything upon the unit. The fall of the object or the unit could cause an accident.
Verify the network compatibility with the data specified in the unit before starting to install the heat pump.
In order to obtain an optimal operation of the heat pump, certain norms must be respected:
A. Use of free chlorine: 0.5 – 2 ppm
B. Bromine: 6.6 mg/l max.
C. pH: 7.2 to 7.6
D. Salt : 4-6 gr/l
When washing the filter of the filtering pump for swimming pools, the heat pump must be disconnected.
SPECIFIC INSTRUCTIONS: It is obligatory for users contact a specialized company that has experience installing and
repairing heat pumps. Users should not install or repair the heat pump themselves nor should another person do it.
The operating environment of the unit usually varies between 8 ºC and 50 ºC.

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4 START-UP OF THE HEAT PUMP
4.1 Installation Rules
It is necessary to determine the unit location according to certain criteria:
· The unit must be secured on a hard base (concrete or hard steel frame type) and must be protected from flood risks.
· The unit must be installed outside, taking advantage of the sun’s direct rays.
· A clear space around the unit of around 0.6 m at the front, adequate room for serviceability, and a minimum of 0.5 m
at the back and sides of the unit must be left.
· If the heat pump is to be installed in a garage or under a vertical overhang, the unit must have a minimum of 2.5
meters clearance from the top of the heat pump.
· The air caused by the helix must be directed away from the limits of the work environment (windows, doors...).
· The minimum distance between the heat pump and the rim of the swimming pool must be at least 3.5 m.
(Electrotechnic Regulations for Low Voltage, Supplementary Technical Instructions, Low Voltage, 31, ITC-BT-31).
· The electrical and hydraulic connections must be made according to the applicable regulations (NF C 15 100, EC 1
364). The ducting for the connections must be fixed.
•During operation of the unit, it is normal that the condensation produced by the evaporation unit will produce a certain
quantity of water which will have to be evacuated. It is important to remember that no part of the tubing or hose may
be above the level of the drain hole in the base of the heat pump.
•This condensation water does not have to be treated in any special manner.
• Keep lawn sprinkler heads from spraying on the heat pump to prevent corrosion and damage. Use a deflector if
needed.
•Make sure the heat pump is not located where large amounts of water may run off from a roof into the unit. Sharp
sloping roofs without gutters will allow massive amounts of rain water, mixed with debris from the roof, to be forced
through the unit.
4.2 Hydraulic Connections
Connect the PVC piping water inlets and outlets of the swimming pool to the heat pump inlet and outlet. The connection
will be performed through a by-pass over the filtering circuit of the swimming pool after the filter and before the water
treatment. Adjust the flow so that the arrow of this pressure gauge in the green zone.

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If it is not possible to install the feeder 25cm below the water discharge of the heat pump a siphon should be installed. For
additional security, a check valve should also be installed to prevent the chemical product from returning to the pump
when water circulation is interrupted.
There must be water flowing through the hydraulic connections when the unit is running.
Never place concentrated chemicals in the swimming pool skimmers.
A full-flow shut-off valve should be installed on each of the hydraulic elements in the equipment, so that each of these may
be isolated if needed (for filter cleaning, repairs, substitutions, etc.) without the need to drain the circuit.
Anti-vibration dampers should be installed in the inlet and outlet of the machine, in order to avoid vibrations which may
cause cracks or breakage in the hydraulic connections.
In order to avoid possible breakage, do not force the PVC tubes connected to the water supply.
4.3 Electrical Connection
· The power supply for the heat pump must come, preferably, from a sole circuit provided with standard-issue
protection components (see above: protection by a 30 mA differential) and a magnetic circuit breaker.
The electrical installation must be carried out by a qualified professional (an electrician, for example) according to
the applicable laws and regulations of the target country.
· The heat pump circuit must be linked to a safety earth circuit levelled to the terminal block.
· The cables must be correctly installed so that they do not cause interferences (items in the lead boards).
· The heat pump may be connected to an earthed 230/2/50Hz or 400/3/50Hz general-purpose power supply.
· Table 1 shows some indicative sections, which must be verified and adapted according to the installation needs
and conditions.
· All wiring should comply with local and national electric codes and should not be prone to overheating and
subsequent voltage failures. As a guide, you can use the general power supply table for lengths of less than 25
metres.
· The acceptable tolerance to voltage fluctuation is +/- 10% during operation.
ELECTRICAL
DATA
MODEL
AHP020
CHCP020
AHP030
CHCP030
AHP050
CHCP050
AHP060
CHCP060
AHP100
CHCP100
AHP130
CHCP130
AHP200
CHCP200
AHP250
CHCP250
AHP400
HCP400
AHP500
CHCP500
Voltage. (V) 230 Il 230 Il 400 lll 400 lll 400 lll 400 lll 400 lll 400 lll 400 lll 400 lll
Section (mm
2
)
POWER 4 4 4 4 6 6 10 16 35 50
Nº. of wires 3 3 5 5 5 5 5 5 5 5

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The electrical installation should be done by qualified professionals, keeping in mind the following points:
1. Connect the equipment following the wiring diagram included in this manual.
2. Place a U-curve thermal-magnetic circuit breaker in the general power connection to protect the line in
the case of a short in the circuit.
3. Place a differential circuit breaker in the general power connection to protect the equipment from
possible grounding problems. The differential breaker should be minimum 30 mA.
4. Before installing the connections, be sure to disconnect the electricity so that the power supply is turned
off.
5. Connect the power supply wires to the unit's input terminal.
6. Connect the grounding wire to its corresponding terminal.
7. Connect the debugger control connections for the debugger in parallel with the debugger time
connection.
RED
QUOIT
BLACK
BLUE
RED
BLUE
220V
220/2/50 Hz CONNECTIONS
GROUND
V/A
380/3/50 Hz CONNECTIONS
V/A
R
S
NEUTRAL
GROUND
T
GROUND
4
3
2
1
IMPORTANT: The heat pump should always operate together with the purification pump. We must have
the precaution never to interconnect timers or programmers which may stop the purification pump and leave
the unit working alone.
All local and national electricity codes concerning the protection of defects in electric power lines should be
respected at all times during the electrical installation.
Verify the torque of all electrical connections.
The electrical resistance between the ground and any electric terminal will be verified to be over 1 megaohm.
Otherwise, the equipment will not start up until electrical loss is located and repaired.
In the case of fluctuations in the power supply, a power supply stabilising system is recommended in order to
protect the equipment.

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4.4 Diagrams
4.4.1 Electrical diagram for single-phase installation
AHP020/030-CHPC020/030

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4.4.2 Electrical diagram for three-phase installation
AHP050-CHPC050

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AHP060-CHPC060

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AHP100/130-CHPC100/130

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AHP200-CHPC200

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AHP250-CHPC250

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AHP400-CHPC400