ATH-Heinl ATH M32 User manual

U
US SE ER R´ ´S S M MA AN NU UA AL L
A
AT TH H M M3 32 2
A
AT TH H M M5 52 2
A
AT TH H M M7 72 2

® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014
- 2 -
CONTENT
INTRODUCTION ........................................................................................................................ - 3 -
General information .............................................................................................................. - 3 -
Description of tire changer M32 ........................................................................................... - 4 -
Description of tire changer M52 and M72 ............................................................................ - 5 -
Operation of tire changer ...................................................................................................... - 6 -
Technical data ....................................................................................................................... - 8 -
INSTALLATION .......................................................................................................................... - 9 -
Transport and storage .......................................................................................................... - 9 -
Unpacking of machine .......................................................................................................... - 9 -
Place of installation ..............................................................................................................- 10 -
Fixing .....................................................................................................................................- 11 -
Electrical connection ...........................................................................................................- 11 -
Pneumatic connection .........................................................................................................- 12 -
Final works ............................................................................................................................- 12 -
OPERATION ..............................................................................................................................- 13 -
Operating instructions .........................................................................................................- 13 -
General instructions ............................................................................................................- 14 -
Bead breaking of tires ..........................................................................................................- 16 -
Clamping of tires ..................................................................................................................- 17 -
Adjustment of mounting head .............................................................................................- 18 -
Demounting of a tire.............................................................................................................- 19 -
Mounting of a tire .................................................................................................................- 20 -
Filling of a tire .......................................................................................................................- 22 -
MAINTENANCE ........................................................................................................................- 24 -
Safety regulations for oil .....................................................................................................- 24 -
Maintenance instructions ....................................................................................................- 25 -
Troubleshooting ...................................................................................................................- 26 -
Maintenance and service instructions................................................................................- 27 -
Disposal ................................................................................................................................- 30 -
DECLARATION OF CONFORMITY ..........................................................................................- 31 -
SPARE PART LIST ...................................................................................................................- 32 -
APPENDIX .................................................................................................................................- 43 -
Pneumatic diagram M32 ......................................................................................................- 43 -
Pneumatic diagram M52 / M72 ............................................................................................- 44 -
Electric diagram 220V ..........................................................................................................- 45 -
Electric diagram 380V ..........................................................................................................- 46 -
WARRANTY NOTE ...................................................................................................................- 47 -
NOTES ......................................................................................................................................- 49 -

® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014
- 3 -
INTRODUCTION
General informations
THIS MANUAL IS AN INHERENT PART OF THE MACHINE.
IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.
THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM NON-
OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.
ATTENTION: Follow the instructions to avoid injuries or damages.
TIP: Gives further informations to the functions and tips for using the machine efficiently.
Protective clothes must be worn for all works on the described machine.
Name plate:
Note all informations regarding the tire changer into the following gaps.
It is forbidden to remove the name plate from the tire changer.

® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014
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Description of tire changer M32
1
Hexagon rod
For the vertical adjustment of the mounting head
2
Handle
For locking / unlocking the vertical movement of the mounting head
3
Mounting head
For mounting / demounting of tires
4
Compressed air
maintenance unit
5
Bead breaker
For fixing the bead shovel
6
Bead shovel
For breaking the bead off the rim
7
Foot pedal control
10
Turntable
For rotating the tires
11
Clamping jaws
For clamping the rim
12
Inflator
For filling the tire
13
Adjustment screw for swivel
arm
For adjusting the arrestor for the horizontal movement of the mounting head
14
Fixing screw for the
mounting head
15
Mounting tower
Swiveling sidewards

® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014
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Description of tire changer M52 and M72
1
Handle with air valve
For locking / unlocking the horizontal and vertical movement of the mounting
head
2
Hexagon rod
For the vertical adjustment of the mounting head
3
Square rod
For the horizontal adjustment of the mounting head
4
Mounting head
For mounting / demounting of tires
5
Mounting tower
Swiveling backward
6
Turntable
For rotating the tire
7
Clamping jaws
For clamping the rim
8
Grease holder
For storing the tire grease
9
Bead shovel
For breaking the bead off the rim
10
Housing
11
Foot pedal control
12
Inflator
For filling the tire
13
Compressed air
maintenance unit

® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014
- 6 -
Operation of tire changer
M32
M52 und M72
1
Press the pedal downwards so that the turntable rotates clockwise.
Press the pedal upwards so that the turntable rotates counterclockwise.
2
Press the pedal to work with the bead shovel. When you release it the
bead shovel goes back to the original position.
3
In the first position the clamping jaws will be opened.
The middle position (slight pressing of the pedal) closes the clamping jaws
and adjust it to the tire used.
In the last position the clamping jaws will be closed completely.
4
Press the pedal so that the mounting tower swivels backwards.
Press it again so that the mounting tower swivels forward again.
4
3
3
2
2
1
1

® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014
- 7 -
With the locking (2) the mounting head will be fixed in the vertical
movement.
The adjusting screw on the swivel arm (13) adjusts the distance to the rim.
By pressing the button (1) both the hexagon (2) and the square (3) will be
fixed in the adjusted position.
By pulling the button the fixing will be released and the mounting head (4)
can be adjusted.

® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014
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Technical data
Type
ATH M32
ATH M52
ATH M72
Outer clamping range (B)
Inch
12 – 22
9 – 26
Inner clamping range (B)
Inch
14 – 26
11 – 30
Max. rim width (A)
Inch
4 – 13
Max. diameter (B + tire)
mm
980
1050
960
Max. bead breaker range
mm
4 – 13
Max. bead breaker force
kg
2500
Rotatory force of turntable
Nm
1100
Revolutions of turntable
rpm
7
7 / 14
Current supply
V/Hz - A
380 / 50 – 16
(220 / 50 – 16)
Power
kW
0,75
(1,10)
0,75 / 0,90
(1,10)
Revolutions of motor
rpm
1380
1400 / 2800
Working pressure
Bar (Mpa)
8 – 10
(0,8 – 1,0)
Noise level
dB
< 70 dB
Net weight
kg
204
270
370
Gross weight
kg
242
350
450
Dimensions (L xW x H)
mm
1050-1550
x950
x1710-2170
1050-1550
x1120-1740
x1710-2170
1050-1550
x1120-1740
x1710-2170
Definition of the rim
A = Width of rim (without „f“ – rim edge)
B = Rim diameter (without „f“ – rim edge)
f = Rim edge
h = Hump
t = Drop-center
z = Center ring
ET = Offset
1 = Rim center
2 = Rim hub
1 inch = 2,54 cm

® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014
- 9 -
INSTALLATION
The machine should be installed only by authorized personal according to the manual.
Transport and storage
Always use suitable means for transporting and
positioning the machine and keep attention to the gravity
center of the machine.
The machine should only be transported with the original
packing.
Data:
M32
M52 und M72
Width
mm
1150
1150
Length
mm
900
850
Height
mm
980
980
Storage temperature
-25 to +55 °C
Unpacking of machine
Remove the upper cover of the carton and make sure that there were no damages during the
transport.
Remove the safety bolts to get the machine from the pallet.
For taking the machine from the pallet use a suitable means (eventually with sling).
The packing material of the machine should be stored carefully.
Keep the packing material away from children as it could be dangerous for them.

® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014
- 10 -
Place of installation
The machine should be kept away from flammable and explosive materials as well as from solar radiation and
intensive light. The machine should also be installed in a well-ventilated place.
The tire changer must be placed on a concrete floor or similar solid flooring.
When selecting the place of installation, besides the soil condition also the guidelines and instructions of the accident
prevention regulations and workplace regulations must be observed.
When installing on an intermediate ceiling the capacity has to be checked before. Generally it is recommended to ask
a technical expert when installing on an intermediate ceiling.
It is not allowed to install the machine outside, but only inside, as the machine has no corresponding safety provisions
(IP-protection, zinc coated and so on)
Temperature
4-40 °C
Sea level
< 1000 m
Air humidity
50% at 40°C – 90% at 20 °C
M32
M52 / M72