Ath-heinl Ath m32 User manual

R´

´S

- 2 -

CONTENT

INTRODUCTION ........................................................................................................................ - 3 -

General information .............................................................................................................. - 3 -

Description of tire changer M32 ........................................................................................... - 4 -

Description of tire changer M52 and M72 ............................................................................ - 5 -

Operation of tire changer ...................................................................................................... - 6 -

Technical data ....................................................................................................................... - 8 -

INSTALLATION .......................................................................................................................... - 9 -

Transport and storage .......................................................................................................... - 9 -

Unpacking of machine .......................................................................................................... - 9 -

Place of installation ..............................................................................................................- 10 -

Fixing .....................................................................................................................................- 11 -

Electrical connection ...........................................................................................................- 11 -

Pneumatic connection .........................................................................................................- 12 -

Final works ............................................................................................................................- 12 -

OPERATION ..............................................................................................................................- 13 -

Operating instructions .........................................................................................................- 13 -

General instructions ............................................................................................................- 14 -

Bead breaking of tires ..........................................................................................................- 16 -

Clamping of tires ..................................................................................................................- 17 -

Adjustment of mounting head .............................................................................................- 18 -

Demounting of a tire.............................................................................................................- 19 -

Mounting of a tire .................................................................................................................- 20 -

Filling of a tire .......................................................................................................................- 22 -

MAINTENANCE ........................................................................................................................- 24 -

Safety regulations for oil .....................................................................................................- 24 -

Maintenance instructions ....................................................................................................- 25 -

Troubleshooting ...................................................................................................................- 26 -

Maintenance and service instructions................................................................................- 27 -

Disposal ................................................................................................................................- 30 -

DECLARATION OF CONFORMITY ..........................................................................................- 31 -

SPARE PART LIST ...................................................................................................................- 32 -

APPENDIX .................................................................................................................................- 43 -

Pneumatic diagram M32 ......................................................................................................- 43 -

Pneumatic diagram M52 / M72 ............................................................................................- 44 -

Electric diagram 220V ..........................................................................................................- 45 -

Electric diagram 380V ..........................................................................................................- 46 -

WARRANTY NOTE ...................................................................................................................- 47 -

NOTES ......................................................................................................................................- 49 -

- 3 -

INTRODUCTION

General informations

THIS MANUAL IS AN INHERENT PART OF THE MACHINE.

IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.

THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM NON-

OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.

ATTENTION: Follow the instructions to avoid injuries or damages.

TIP: Gives further informations to the functions and tips for using the machine efficiently.

Protective clothes must be worn for all works on the described machine.

Name plate:

Note all informations regarding the tire changer into the following gaps.

It is forbidden to remove the name plate from the tire changer.

- 4 -

Description of tire changer M32

Hexagon rod

For the vertical adjustment of the mounting head

Handle

For locking / unlocking the vertical movement of the mounting head

Mounting head

For mounting / demounting of tires

Compressed air

maintenance unit

Bead breaker

For fixing the bead shovel

Bead shovel

For breaking the bead off the rim

Foot pedal control

Turntable

For rotating the tires

Clamping jaws

For clamping the rim

Inflator

For filling the tire

Adjustment screw for swivel

arm

For adjusting the arrestor for the horizontal movement of the mounting head

Fixing screw for the

mounting head

Mounting tower

Swiveling sidewards

- 5 -

Description of tire changer M52 and M72

Handle with air valve

For locking / unlocking the horizontal and vertical movement of the mounting

head

Hexagon rod

For the vertical adjustment of the mounting head

Square rod

For the horizontal adjustment of the mounting head

Mounting head

For mounting / demounting of tires

Mounting tower

Swiveling backward

Turntable

For rotating the tire

Clamping jaws

For clamping the rim

Grease holder

For storing the tire grease

Bead shovel

For breaking the bead off the rim

Housing

Foot pedal control

Inflator

For filling the tire

Compressed air

maintenance unit

- 6 -

Operation of tire changer

M32

M52 und M72

Press the pedal downwards so that the turntable rotates clockwise.

Press the pedal upwards so that the turntable rotates counterclockwise.

Press the pedal to work with the bead shovel. When you release it the

bead shovel goes back to the original position.

In the first position the clamping jaws will be opened.

The middle position (slight pressing of the pedal) closes the clamping jaws

and adjust it to the tire used.

In the last position the clamping jaws will be closed completely.

Press the pedal so that the mounting tower swivels backwards.

Press it again so that the mounting tower swivels forward again.

- 7 -

With the locking (2) the mounting head will be fixed in the vertical

movement.

The adjusting screw on the swivel arm (13) adjusts the distance to the rim.

By pressing the button (1) both the hexagon (2) and the square (3) will be

fixed in the adjusted position.

By pulling the button the fixing will be released and the mounting head (4)

can be adjusted.

- 8 -

Technical data

Type

ATH M32

ATH M52

ATH M72

Outer clamping range (B)

Inch

12 – 22

9 – 26

Inner clamping range (B)

Inch

14 – 26

11 – 30

Max. rim width (A)

Inch

4 – 13

Max. diameter (B + tire)

980

1050

960

Max. bead breaker range

4 – 13

Max. bead breaker force

2500

Rotatory force of turntable

1100

Revolutions of turntable

rpm

7 / 14

Current supply

V/Hz - A

380 / 50 – 16

(220 / 50 – 16)

Power

0,75

(1,10)

0,75 / 0,90

(1,10)

Revolutions of motor

rpm

1380

1400 / 2800

Working pressure

Bar (Mpa)

8 – 10

(0,8 – 1,0)

Noise level

< 70 dB

Net weight

204

270

370

Gross weight

242

350

450

Dimensions (L xW x H)

1050-1550

x950

x1710-2170

1050-1550

x1120-1740

x1710-2170

1050-1550

x1120-1740

x1710-2170

Definition of the rim

A = Width of rim (without „f“ – rim edge)

B = Rim diameter (without „f“ – rim edge)

f = Rim edge

h = Hump

t = Drop-center

z = Center ring

ET = Offset

1 = Rim center

2 = Rim hub

1 inch = 2,54 cm

- 9 -

INSTALLATION

The machine should be installed only by authorized personal according to the manual.

Transport and storage

Always use suitable means for transporting and

positioning the machine and keep attention to the gravity

center of the machine.

The machine should only be transported with the original

packing.

Data:

M32

M52 und M72

Width

1150

Length

900

850

Height

980

Storage temperature

-25 to +55 °C

Unpacking of machine

Remove the upper cover of the carton and make sure that there were no damages during the

transport.

Remove the safety bolts to get the machine from the pallet.

For taking the machine from the pallet use a suitable means (eventually with sling).

The packing material of the machine should be stored carefully.

Keep the packing material away from children as it could be dangerous for them.

- 10 -

Place of installation

The machine should be kept away from flammable and explosive materials as well as from solar radiation and

intensive light. The machine should also be installed in a well-ventilated place.

The tire changer must be placed on a concrete floor or similar solid flooring.

When selecting the place of installation, besides the soil condition also the guidelines and instructions of the accident

prevention regulations and workplace regulations must be observed.

When installing on an intermediate ceiling the capacity has to be checked before. Generally it is recommended to ask

a technical expert when installing on an intermediate ceiling.

It is not allowed to install the machine outside, but only inside, as the machine has no corresponding safety provisions

(IP-protection, zinc coated and so on)

Temperature

4-40 °C

Sea level

< 1000 m

Air humidity

50% at 40°C – 90% at 20 °C

M32

M52 / M72

- 11 -

Fixing

It is recommended to fix the machine on the intended points with anchor screws M16 or corresponding anchors on the

floor.

Bore holes, pay attention in

doing so to the necessary

boring depth A and the

boring diameter of the

anchor manufacturer.

Clean the inner of the holes

Put the anchor bolts into

the holes until you reach

the bottom of the hole.

Tighten the nut with the

necessary torque specified

by the manufacturer.

Clamping thickness B

depends on flooring.

Electrical connection

Here, the general and local regulations must be observed. Therefore this step must be performed

only by an expert.

Pay attention to the correct current supply. (see technical data).

The connection should be made with a 5-phase 16 A CEE plug (not in scope of delivery).

The machine must be grounded.

The voltage deviation should be max. 0,9 – 1,1 times of the nominal voltage range and the frequence deviation should

be max. 0,99 – 1,01 times of the frequence range.

To guarantee this, necessary safety measures must be made.

For finishing the works the rotating direction of the motor (at 400V) must be checked.

Press the pedal which is responsable for the rotating direction of the turntable downwards.

In doing so the turntable should rotate clockwise.

If the turntable rotates in the wrong direction, change two phases in the connecting plug.

- 12 -

Pneumatic connection

The air pressure should correspond to the technical data.

The maximum respectively minimum pressure

guarantees a correct function without possible damages.

It is recommended to use a non-return valve (D) – it is

NOT in the scope of delivery.

Connect the compressed air supply to the maintenance

unit (4).

For a correct adjustment all informations in the chapter

„Maintenance and Service instructions“ must be observed

now.

Final works

Retight all fixing screws for the clamping jaws and the screws on the slide face of the turntable appr.

20 days after the first operation.

- 13 -

OPERATION

Operation instructions

Tire changer

Risks for human and environment

 Bursting tires, balancing weights or rim parts which blow away can cause serious

injuries.

 By abrasion of brake linings harmful dust will be released.

Precautions and rules of conduct

 Do only use impact screw drivers which are not blowing onto the rim.

 To avoid dust, only clean rims and tires wet; if possible use washer for tires.

 Remove dust on the brake drums with exhausting bell in connection with a suitable

industrial vacuum cleaner. Use equipment of Category U for nonasbestos dust and

equipment of Category K1 for asbestos-containing dust.

 Do only use faultless rims. By flat mould rims, which are sticked together by spot

welding, the seam resistance has to be checked.

 Faulty tires have to be made unusable.

 While inflating the tire position a safety device for collecting parts which blow away.

 Keep persons away from the danger zone.

 On tire changers with vertical positioned tires the working with heavy weight tires

(e.g. earth mover tire molds) must be made by 2 persons.

 At tires with a diameter > 1,4 m or a weight > 200 kg safety devices against falling

over must be used.

 The inflating of tires must be observed and the maximum mounting pressures are

not allowed to exceed.

Behaviour in case of error

 Detected errors have to be reported to the responsible person.

First Aid

Emergency

call:

 Keep in mind in case of an accident not only to save the injured person and to

render first aid but also to secure the scene of accident.

 Report every accident immediately to the responsible person.

 Place of first aid kit and first aid book:___________________

 Record all information in the first aid book.

Maintenance, Disposal

 Reparations are only allowed to be made by the after sales service of the

manufacturer.

- 14 -

General instructions

THE TIRE CHANGER IS ONLY ALLOWED TO BE OPERATED BY SKILLED AND TRAINED TECHNICIANS OVER

18 YEARS.

THE MACHINE IS ONLY TO BE USED ACCORDING TO ITS INTENDED AND SPECIFIED USE.

FOR A CORRECT MOUNTING OF THE RIMS IT IS PROBABLY NECESSARY TO USE A

CORRESPONDING ACCESSORY (e.g. PLASTIC PROTECCTION FOR CLAMPING JAWS,

MOUNTING HEAD AND MOUNTING LEVER OR MOTORCYCLE ACCESSORY).

DO ALWAYS TAKE THE INTENDED MATERIAL, e.g. THE CORRECT TIRE DIMENSION, SUITABLE

VALVES OR THE CORRECT MOUNTING GREASE.

BEFORE MOUNTING OR DEMOUNTING CHECK ALL COMPONENTS. THOSE MUST NOT HAVE

ANY DAMAGES.

PAY ATTENTION TO POSSIBLE SPECIAL MOUNTING OR DEMOUNTING INSTRUCTIONS OF THE

TIRE MANUFACTURER.

DURING OPERATION PAY ATTENTION TO DANGEROUS SITUATIONS. IF THERE ARE ANY DANGERS SWITCH

OFF THE MACHINE IMMEDIATELY, DISCONNECT THE CURRENT SUPPLY AND THE AIR SUPPLY.

FOLLOWING CONTACT YOUR DISTRIBUTOR.

DURING MOUNTING OR DEMOUNTING OR INFLATING OF TIRES OBSERVE STRICTLY THE GUIDELINES OF

WDK (TRADE ASSOCIATION OF THE GERMAN RUBBER INDUSTRY).

MOUNTING OR DEMOUNTING OF TIRES WHICH ARE OLDER THAN 30 YEARS CAN CAUSE ACCIDENTS OR

DAMAGES.

Pay attention to possible shearing points on the tire changer.

Be careful while filling tires - damaged or dirty tires can cause serious injuries.

Moving parts of the machine can catch loose clothing, long hairs or jewelry.

ALL WARNING SYMBOLS MUST BE ALWAYS READABLE; THEY MUST BE REPLACED IMMEDIATELY IN CASE

OF ANY DAMAGE ON IT.

- 15 -

At some rims the drop-center in the middle of the rim is very flat. Or there

is no drop-center.

In some countries the sale of this type of rims is not allowed.

At some rims the drop-center in the middle of the rim is very deep so that

the tires must be pressed into very deep while mounting or demounting.

This increases the danger that the tire will be damaged.

Some tires have a pressure control system. While mounting or

demounting a tire this system may not be damaged.

- 16 -

Bead breaking of a tire

Preparation

Before operating the machine check the following points:

- Checking of oil level, water level and air pressure of the maintenance unit.

- Checking, if the machine is correctly connected to the power supply.

Screw out the inlet of the wheel valve and let the air completely escape.

Turn respectively clamp the turntable in such a position so that no

components (cylinder, pneumatic screwings and so on) can be touched by the

tire.

Now turn the rim so that you can first break the bead of the outer side of the

rim.

Lay now the pressureless wheel lateral on the special rubber pad on the

machine housing.

With the lever the bead shovel can be put on the outer side of the tire. For a

damage-free mounting the shovel must be positioned appr. 1 cm away from

the rim edge.

Press the pedal for the bead breaker until the tire is dismantled from the rim,

then IMMEDIATELY release the pedal.

Turn the wheel further and repeat the bead breaking process until the tire is

completely dismantled from the rim.

For making the following demounting of the tire easier respectively more

gentle for the tire and rim it is recommendable to coat the nascent tire and rim

parts while plunging the bead shovel in sufficiently with a marketable tire bead

lubricant.

Do only use approved lubricants!

Make the same with the second wheel side.

- 17 -

Clamping of the tires

Preparation

Before clamping the tires, check the following points:

- Removing dirt and old balancing weights from the wheel

Loosen the arrestor of the mounting head.

Move the mounting head into the highest and very back position and arrest it

again.

At the machines M52 & M72 the mounting tower must be swiveled to the

back.

Rims with an asymmetric drop-center must be positioned in that way, so that

the narrow rim shoulder is at the top.

It is recommendable to clamp light alloy rims only from outside and to use

plastic braces for not damaging them.

Press the pedal slightly for adjusting the necessary rim size. As soon as it is

adjusted, release the pedal.

The pedal is now in the first notch position.

- 18 -

Position the wheel in that way so that the clamping jaws only touch the tire.

Push the rim down as far as the rim edge touch the clamping jaws.

In case of extremely rigid tires an optional assist arm can be ordered for

refitting the machine.

Press the pedal for clamping the rim and then remove the feet. The wheel will

be clamped.

Adjustment of the mounting head

In case of working predominantly with big wheels until 24“ respectively small 8“ wheels it is

recommendable to adapt the mounting head adjustment to the rim diameter.

The adjustment of the mounting head will be explained in the chapter MAINTENANCE.

Tilt respectively swivel the mounting head into the working position and

loosen the arrestor for positioning and putting it manually on the rim edge. In

this connection the guiding roll (3) respectively the plastic grinding part (for

light alloy rims) may touch the corresponding rim outline.

By arresting the mounting head it will remove automatically away from the rim

in height and distance. At the type M32 there must be additionally fitted the

adjustment wheel for the swinging arm.

The adjustment of the automatic distance is explained in the subitem

„Maintenance and Service works“.

- 19 -

It is recommendable to use plastic braces respectively a plastic mounting

head when mounting rims of light alloy for not damaging them.

Demounting of a tire

The guidelines of WdK (Trade association of the German rubber industry) has to be observed when

demounting a tire.

Turn resp. adjust the clamped wheel in that way, so that the tire valve is

positioned approximately 10 cm before the mounting head.

Push down the tire bead on the opposite side of the mounting head.

Afterwards lift the tire with a tire lever over the mounting head. While lifting the

tire will slide into the drop center of the rim and enables therefore an easy and

damage-free mounting.

Press the pedal for turning the turntable so that the clockwise rotation can be

started.

Hold thereby the tire lever still on the nozzle of the mounting head by pressing

it against the mounting head.

As soon as 1/3 of the tire bead was running over the rim flange there should

be enough free space to remove the tire lever.

Continue with the rotation until the complete tire is over the rim flange.

- 20 -

If it is a tubed tire the tube should now be removed.

For levering out the lower tire bead lift the tire as far as it is at the same height

as the drop center of the rim.

Then position the tire lever between tire and mounting head and lift the tire

directly under the mounting head.

Lever now the tire bead over the rim and start the rotation in the same way as

with the upper bead.

After demounting press the pedal for swivelling back of the mounting tower so

that it turns back.

Now remove the wheel.

Mounting of a tire

The guidelines of WdK (Trade association of the German rubber industry) has to be observed when

mounting a tire.

The valve of the tire should be changed before mounting.

Clamp resp. adjust the rim in that way, so that the valve is positioned appr.

180° opposite the mounting head.

This manual suits for next models

Table of contents

Other ATH-Heinl Tyre Changer manuals

ATH-Heinl

ATH-Heinl M72 User manual

ATH-Heinl

ATH-Heinl M156 User manual

ATH-Heinl

ATH-Heinl M32 User manual

ATH-Heinl

ATH-Heinl ATH M72Z User manual

ATH-Heinl

ATH-Heinl 7226 User manual

ATH-Heinl

ATH-Heinl M126 User manual

ATH-Heinl

ATH-Heinl M72 User manual

ATH-Heinl

ATH-Heinl M72Z Plus User manual

ATH-Heinl

ATH-Heinl A31 User manual

Popular Tyre Changer manuals by other brands

John Bean

John Bean T 8056 Operator's manual

Snap-On

Snap-On EEWH311B Operation instructions

SICE

SICE M 39 ATV instruction manual

Aston Global

Aston Global ATC-5800 Installation, Operation and Maintenance User’s Manual

Ravaglioli

Ravaglioli RAV GTB-16N E-Z Operation

SICE

SICE S 52A instruction manual

Aston Global

Aston Global ATC-T6 Product Installation

pela tools

pela tools U-6656AT manual

No-Mar

No-Mar Classic HD Assembly Instructions Packet

Ranger Products

Ranger Products R23 Installation and operation manual

Mondolfo Ferro

Mondolfo Ferro TB 126 S Operator's manual

Fasep

Fasep RGU588E Installation, use and maintenance guide

ATH-Heinl ATH M32 User manual

Popular Tyre Changer manuals by other brands