Fasep RGU588E Installation and operating instructions

UNIVERSAL TYRE-
CHANGER
INSTALLATION, USE AND
MAINTENANCE GUIDE
RGU588E
ed.09/15
Cod. 3014834 V
Original instructions

1. GENERAL INFORMATION page 6
2. TECHNICAL DATA page 6
3. GENERAL SAFETY REGULATIONS page 6
4. SAFETY DEVICES page 7
5. TRANSPORT page 7
6. UNPACKING page 8
7. INSTALLATION page 8
7.1 Installation site page 8
7.2 Workplace requirements page 8
7.3 Electric hook up page 9
Check of motor rotation page 9
8. CONTROLS DESCRIPTION page 10
9. DESCRIPTION OF THE MAIN COMPONENTS page 11
10. WARNING STICKERS page 12
10.1 Key to the warnings page 14
11. WORKING POSITION page 15
12. CHECK OF CORRECT OPERATION page 15
13. USE page 17
13.1 Wheel clamping page 17
Clamping of alloy rims page 18
Clamping extensions page 19
13.2 Tubeless and supersingle wheels page 19
Bead breaking page 19
Removing page 21
Mounting page 22
13.3 Tube tyres page 25
Bead breaking page 25
Removing page 26
Mounting page 26
13.4 Wheels with split ring page 29
Bead breaking and removing page 29
Mounting page 31
14. ORDINARY SERVICE page 34
15. TROUBLE SHOOTING page 36
16. HANDLING page 37
17. STORAGE page 37
18. SCRAPPING page 38
19. SERIAL PLATE DATA page 38
20. ACCESSORIES page 39
ELECTRIC AND HYDRAULIC DIAGRAMS page 41
CONTENTS

6
GENERAL INFORMATION
1
This tyre-changer has been specically designed to demount and mount truck, bus, tractors and earth moving
vehicles tyres, with rims from 14" to 56" and 2500 mm. max. diameter.
Any other use is improper and therefore not authorized.
Before starting any kind of work on this machine, carefully read and understand the contents of these
operating instructions.
It is forbidden to use the machine for straightening rims, breaking beads of still inated or dirty tyres, turning,
rasping, cutting tyres.
The Manufacturer is not liable for any injury to persons or damage to things caused by a misuse of this
machine.
KEEP THIS MANUAL IN A SAFE PLACE AND CONSULT IT WHENEVER IN NEED.
GENERAL SAFETY REGULATIONS
3
The use of this machine is strictly reserved to trained and authorized staff.
Any tampering or modication, if not previously authorized by manufacturer, relieves this one of all possible
damages referred to the mentioned actions.
Any removal or tamper with the safety devices installed in this machine will represent a violation of the
European regulations.
Any work on the electrics, however
minor, mustbedone exclusively be
professional staff.
2TECHNICAL DATA
3 kw
1,85 - 2,5 kw
14" - 56"
2000 kg
2.500 mm
1.500 mm
1.300 Kg
LpA <70 dB (A)
NOTE: Part of the illustrations contained in
this book has been taken on prototypes.
Some current components might therefore
differ from what shown herein.
Pump motor
Gear box motor (2 speed)
Clamping range
Max. wheel weight
Max. wheel diameter
Max. wheel width
Weight (standard outt included)
Acoustic pressure level (at work)

7
SAFETY DEVICE
4
The tyre-changer is equipped with several safety devices to grant the utmost safety at work:
1) Check valve on the chuck opening hydraulic line (inside the rotating union, see Fig. B/1). This prevents the wheel from
falling from chuck down to oor if the hydraulic circuit accidentally breaks.
2) Pilot operated seal check valve (see Fig. B/2)
It prevents the chuck holder from falling down if the hydraulic circuit accidentally breaks.
3) Pressure relief valve. Two available, one preset at 130 bar ±10% for the self-centering chuck (ref. 1 – B/3) and one
preset at 170 bar ±10% for using the machine functions (ref. 2 – B/3).
It limits the pressure in the hydraulic circuit and ensures correct operation of the plant.
4) motors overload cut-outs (inside the electric unit). They get engaged in case the motor overheats, so preventing it from
burning out.
If the tyre-changer is equipped with the RC Radio Control, the mobile control stand is connected with the machine frame through
a steel wire that prevents the operator from going too far so working without seeing the machine.
CAUTION! Removing or tampering with safety devices represents a violation of the European Safety Regulations and relieves
the manufacturer of any and all liability for injury to persons or damage to things caused or referable to such acts.
TRANSPORT
5
Depending on customer request, the machine can be delivered in 3 different packing versions:
1- in a wooden crate on pallet
2- xed onto a pallet
3- with no packing at all
In all cases the machine will be protected by a plastic covering.
In the rst and second case, the machine must be handled with a fork lift truck with the forks positioned as shown
in Fig. A/2
For the third case, follow the instructions given on page 35 of this manual, chap. 16 – Handling.
Shipping weight of the machine is 1.550 kg.
KG. 1.550
B/3
B/2
B/1
A/2
2
1

8
UNPACKING
6
Once the packing material has been removed, check the machine visually for integrity and make sure there are no
damaged parts.
Keep the packing materials out of the reach of children as they can be a source of danger.
N.B. Keep the packing for possible future transport.
INSTALLATION
7
Chose the installation site according to the current rules on Safety at Work.
The oor shall not be uneven as to grant stability to the machine.
Outdoor installation requires a weatherproof roof.
The working area must be in accordance to the following requirements:
- relative humidity from 30% to 95% without condensate;
- temperature between 0° and 55°C.
IT IS FORBIDDEN to use the machine in explosive atmosphere.
Overall dimensions of this machine are 2600x3150mm. considering a min. distance from walls as shown in Fig. B/4.
Make sure the ceiling is at least 3m. high.
ATTENTION! The dimensions above also refer to the working area. Bystanders and persons other than
trained and authorized staff are strictly forbidden to enter this area.
Set the forks of the lift truck into the slots 1 and 2 made in the machine baseframe expressly to move it and set it
in position.
It is, furthermore, possible to use the hooks placed at the machine corners and those on the chuck carriage (g. A,
ref. 3,4,5,6), by means of lifting bands having adequate capacity (see technical data, page 4). Keep the hooks for
any further need of moving the machine to a new installation site.
Recommended fork lift truck requirements: 2000 kg. min. lifting capacity; 1300 mm. fork length.
It is not essential to anchor the machine to oor. Just make sure it is well stable and set shims wherever levelling is
necessary. This will grant good operating process after setting the machine at work. Set shims wherever necessary
and use the proper fastening holes.
2500 mm
2500 mm
600 mm
7.1
INSTALLATION SITE
7.2
WORKPLACE REQUIREMENTS
1500 mm
B/4
A
1
2
3
4
5
6

9
7.3
ELECTRIC HOOK UP
Before making any electric hook up, carefully check that the mains voltage corresponds to the data given
on the voltage tag (positioned near the tyre-changer plug).
Following requirements are essential:
- the system must be equipped with a good earthing circuit
- the machine must be connected to a power supply line circuit breaker set at 30 mA
- the plug must be properly protected against overcurrent by means of either fuses or an automatic
magneto-thermal switch with rated values as shown in the chart.
Read the required power draw as highlighted in the data plate xed to the tyre-changer and make sure that the
electric network is properly dimensioned to it.
WARNING! Make sure that the feeding cable, once connected to the electric network, can freely move and
follow the stroke the chuck holder without risk of damage.
Failure to comply with above mentioned requirements will relief the manufacturer from any and all liability
for any injury to persons or damage to things referred to these acts and it will involve the immediate expiry
of warranty.
Check the tyre-changer to the network, turn on the main switch (5, g. A) and check the rotation direction of the
motor. It must correspond to the direction shown by the arrow (6, g. A). If not, have two wires in the plug (3ph)
reversed by professional staff.
CHECK OF MOTOR ROTATION
10 A
10 A
8 A
8 A
13,5 A
13,5 A
6,3 A
6,3 A
Interruttore Interruttore
Switch Switch
Interrupt. Interrupt.
Schalter Schalter
Interruptor Interruptor
220 V. - 3 Ph. - 50/60 Hz.
240 V. - 3 Ph. - 50/60 Hz.
380 V. - 3 Ph. - 50/60 Hz.
415 V. - 3 Ph. - 50/60 Hz.
Alimentazione
Power supply
Alimentation
Stromversorgung
Alimentación
A
5
6
Any work on the electrics, however
minor, must be done exclusively be
professional staff.

10
8
CONTROLS DESCRIPTION
The mobile control stand (g. C) enables the operator to work at any position around the machine. On this mobile
stand the following controls are located:
- the joystick 1(1, g. C) in position A let the chuck holder move away from the tool holder; in position Bit moves
it in opposite direction; in position Dit moves the chuck arm holder rightwards and the tool holder leftwards
simultaneously (so they get close to each other); in position E it moves the chuck arm holder leftwards and the
tool holder rightwards simultaneously (so they get far from each other).
- The joystick 2 (2, g. C) controls all the tool’s movements; in position F (up) it brings the tool arm to “rest
position”; in position G (down) it brings the arm in “work position”; in position H(left) it controls 180° anti-clockwise
rotation of the tools; in position I(right) it controls opposite rotation so bringing the tools in the initial condition.
- Switch 3 (3, g. C) if pushed up to position L it makes the chuck rotate at the double of the speed set when
selecting position M(up).
- Switch 4 (4, g. C) let the chuck holder arm and the tool holder arm move at the same time either at high speed
(pos. N) or at reduced speed (pos. O)
- Switch 5 (5, g. C), if pushed up to pos. P, it let the chuck jaws open (LOCK), if pushed down to pos. Qit let
the chuck jaws close (UNLOCK)
- Switch 6 (6, g. C) let the chuck move up (pos. R) and down (pos. S)
- The balance pedal (7, g. C) let the chuck rotate in the direction shown by the arrow stuck on both pedal sides
(Tand U).
REMARKS: all the controls available in the mobile column are very sensitive, so granting the smallest movement
with the highest precision.
On the tyre-changer, knob (19, g. D) is also available for replacing the mounting tool whenever necessary (f.i. to
install the RT tubeless roller tool)
D
18
19
17
C
P
R
S
6A
B
D1E
L
M
3F
5
Q
N
O
4
H
G
I
2
U
T
7

11
DESCRIPTION OF
THE MAIN COMPO-
NENTS
9
1) Joysticktocarriagesmovement
2) Joystick to tool
3) Chuck speed rotation switch
lever
4) Hydraulic speed switch lever
5) Chuck opening/closing switch
lever
6) Chuck arm up/down switch
lever
7) Chuck rotation control pedal
8) Chuck arm
9) Chuck
10)Jaws
11) Main switch
12)Base platform
13)Tool holder carriage
14)Tool holder
15)Chuck carriage
16)Chuck holder carriage
17)Bead breaking disk
18)Finger tool
19)Tool fastening knob
ATTENTION!
Keep as far as possible from moving
parts. Necklaces, bracelets and too
large clothes can be a source of
danger for the operator.
For the same reason, long
hair must be tied up.
D
A
12
11
18
19
17
14
13
C
15
8
9
10
16
P
R
S
6A
B
D1E
L
M
3F
5
Q
N
O
4
H
G
2
T

12
3008615
3006037
3014771
3014772
3005417
3014774
3014775
3000961
3008614
3008616
3014337
3005087
3005410
3005423 3005419
3014767
3006037 3006038 3005421

13
WARNING STICKERS
10
ATTENTION:
Unreadable or missing stickers must be immediately replaced.
Do not use the tyre-changer if one or more stickers are missing.
Do not add any object that could prevent the operator from seeing
them.
3014776
3000964
3014770 3000965
3014773
3000961
3014768
3014769