Atlanta Attachment Company 1390BX User manual

Atlanta Attachment Company
362 Industrial Park Drive
Lawrenceville, GA 30046
770-963-7369 • www.atlatt.com
Technical Manual & Parts Lists
Model 1390BX
Revision 2.6 Updated July 16, 2018

Technical Manual & Parts Lists
ATLANTA ATTACHMENT COMPANY,INC.
Confidential and Proprietary Information
The materials contained herein are confidential and proprietary information of Atlanta
Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently
exist between you and Atlanta Attachment Company, your use of these materials serves as an
acknowledgment of the confidential and proprietary nature of these materials and your duty not to make
any unauthorized use or disclosure of these materials.
All materials contained herein are additionally protected by United States Copyright law and
may not be used, disclosed, reproduced, distributed, published or sold without the express written
consent of Atlanta Attachment Company, which consent may be withheld in Atlanta Attachment
Company’s sole discretion. You may not alter or remove any copyright, trademark or other notice from
copies of these materials.
IMPORTANT
It is important to read and understand the information containedwithinthis
manual before attempting to operate the machine. Atlanta Attachment Co., Inc.
shall not be heldliable fordamage resulting frommisuse of the information
presented within, and reserves the right to change the informationcontained
within, without priornotification.

Technical Manual & Parts Lists
Contents
Important Safety Instruction ....................................................................................................................... 1
Liability ...................................................................................................................................................... 2
Safety Equipment on the Machines ............................................................................................................ 3
Protective Eyewear ..................................................................................................................................... 4
Important Notices........................................................................................................................................ 5
Maintenance................................................................................................................................................ 7
Repair.......................................................................................................................................................... 8
A Word to the End User.............................................................................................................................. 9
Safety Precautions....................................................................................................................................... 9
Component Identification ......................................................................................................................... 10
Machine Layout ........................................................................................................................................ 11
A. Infeed End............................................................................................................................................ 11
B. Machine Controls................................................................................................................................. 11
C. Alignment Area.................................................................................................................................... 11
D. Compress & Seal Area......................................................................................................................... 11
E. Outfeed End.......................................................................................................................................... 11
Machine Specifications............................................................................................................................. 11
Power Requirements................................................................................................................................. 12
Physical Specs:.......................................................................................................................................... 12
Pressure Gauge Settings:........................................................................................................................... 12
Mattress Size Limitations: ........................................................................................................................ 12
Machine Safety ......................................................................................................................................... 13
WARNING 1 ............................................................................................................................................ 14
WARNING 2 ............................................................................................................................................ 14
WARNING 3 ............................................................................................................................................ 14
Machine Operation.................................................................................................................................... 15
Machine Start (Cold)................................................................................................................................. 15
Machine Start (Warm) .............................................................................................................................. 15
Bottom Film Loading................................................................................................................................ 16
Top Film Loading..................................................................................................................................... 17
Boot Film Loading.................................................................................................................................... 18
Film Routing............................................................................................................................................. 19
Film Splicing............................................................................................................................................. 20
Machine Controls...................................................................................................................................... 21
Main Screen .............................................................................................................................................. 21
Piece Count............................................................................................................................................... 21

Technical Manual & Parts Lists
Manual 1 ................................................................................................................................................... 21
Manual 2 ................................................................................................................................................... 22
Setup ......................................................................................................................................................... 22
Setup Seals................................................................................................................................................ 22
Other Operator Controls ........................................................................................................................... 23
Light Tower Indicator............................................................................................................................... 24
Motor Drives and Settings........................................................................................................................ 25
Editing Motor Drive Parameters............................................................................................................... 26
Motor Drive Parameters............................................................................................................................ 26
Seal Bar Maintenance and Replacement................................................................................................... 27
Side Sealing Bars...................................................................................................................................... 30
Symptoms and adjustments of the cross seal Bar..................................................................................... 32
Cross Bar chain tension ............................................................................................................................ 33
Replacing silicone rubber padding: .......................................................................................................... 33
Adjusting the Seal bar Pressure ................................................................................................................ 34
Upper Seal Bar Element Replacement...................................................................................................... 36
Shimming the Seal Bar ............................................................................................................................. 41
Mattress Size Adjustments........................................................................................................................ 42
Maintenance.............................................................................................................................................. 42
Lockout Procedure.................................................................................................................................... 43
Troubleshooting........................................................................................................................................ 44
Sensor Adjustments .................................................................................................................................. 45
Proximity Switch ...................................................................................................................................... 45
Cross Seal Photo Detector ........................................................................................................................ 45
Photo Eye.................................................................................................................................................. 45
Assembly Drawings & Parts Lists............................................................................................................ 46
11390BX Auto Pack................................................................................................................................. 47
11390B Auto Pack 24-8............................................................................................................................ 49
1390170 Tape Roller Handle Assembly................................................................................................... 50
1390449 Top Boot Roll Holder Assembly ............................................................................................... 51
1390457 Lower Caster Mount.................................................................................................................. 52
1390475 Bottom Boot Roll Holder Assembly.......................................................................................... 53
1390500 Lower Roll Holder Frame.......................................................................................................... 54
1390683 Front Seal Bar Assembly........................................................................................................... 55
1390788 Exit End Guard .......................................................................................................................... 56
1391053 Exit Assembly............................................................................................................................ 57
1391021 Left Side Exit Frame Assembly................................................................................................. 58

Technical Manual & Parts Lists
1391016 Left Side Sealer.......................................................................................................................... 61
1391045 Right Side Sealer........................................................................................................................ 63
1391055 Input Conveyor .......................................................................................................................... 65
1391036 LH Frame Cylinder Assembly................................................................................................... 66
1391038 Left Side Valve Assembly......................................................................................................... 67
1391039 Carriage Valve Assembly.......................................................................................................... 68
1391040 Table Adjust Manifold Assembly.............................................................................................. 69
1391771 Roller Carriage Assembly.......................................................................................................... 70
1391025 Left Seal Bar Assembly............................................................................................................. 71
1390629 Seal Bar Assembly, 100” ........................................................................................................... 72
1390185 Seal Bar Assembly, 100’............................................................................................................ 73
1391043 Raised Seal Bar Option.............................................................................................................. 74
1391033 Seal Bar Cylinder Assembly...................................................................................................... 75
1391037 Seal Bar Cylinder Assembly...................................................................................................... 76
1391061 Idler Roller Assembly................................................................................................................ 77
1391171 Sensor Bracket Assembly.......................................................................................................... 78
1391189Stop Button Box Assembly......................................................................................................... 79
1391052 Right Seal Bar Assembly........................................................................................................... 80
1391051 Side Seal Assembly.................................................................................................................... 81
1390473 Motor Reducer Assembly.......................................................................................................... 82
1391057 Roller Take-up Assembly.......................................................................................................... 83
1391054 Roll Holder Frame ..................................................................................................................... 85
1391058 Input Conveyor Assembly ......................................................................................................... 87
1390484 Drive Shaft Assembly................................................................................................................ 88
1390504 Stop late Assembly .................................................................................................................... 89
1390507 Pusher Plate Assembly............................................................................................................... 90
1390533 Crossbar Tape Dispenser ........................................................................................................... 91
1390609 Cross Seal Bar Mount................................................................................................................ 92
1490345 Film Idler Roller Assembly ....................................................................................................... 93
1391059 Input Conveyor Assembly, #3 ................................................................................................... 95
1390628 Seal Bar Assembly, 120” ........................................................................................................... 96
1278-6010F Start / E –Stop Assembly..................................................................................................... 97
1278-6010G Start / E –Stop Assembly.................................................................................................... 98
1390366 Cable Pull E-stop Assembly ...................................................................................................... 99
1390443 Film Out Sensor Assembly...................................................................................................... 100
1390466 Right Sensor Assembly............................................................................................................ 101
1390467 Sensor Assembly...................................................................................................................... 102

Technical Manual & Parts Lists
1390827 Hand Sealer Assembly............................................................................................................. 103
1391060 Input Conveyor Assembly, #2 ................................................................................................. 105
1391127 Control Box Assembly............................................................................................................. 107
1390482 Motor Assembly....................................................................................................................... 108
1391071 Cross Seal Cylinder Assembly................................................................................................. 109
1390498 Blower / Manifold Assembly................................................................................................... 110
1391032 Cylinder Assembly, Infeed Side.............................................................................................. 111
1391062 Cylinder Assembly, Large Infeed Roll.................................................................................... 112
1391035 Cross Seal Valve Assembly..................................................................................................... 113
1391063 Cylinder Assembly, Large Infeed Roll.................................................................................... 114
1391145 Cross Seal Cylinder Assembly................................................................................................. 115
1391104 Valve Bank Assembly.............................................................................................................. 116
1391077 Gate Pivot Cylinder Assembly................................................................................................. 117
1391066 Input Conveyor Assembly, #1 ................................................................................................. 119
1391056 Lower Roll Feed ...................................................................................................................... 120
1391081 Input Carriage Assembly ......................................................................................................... 121
1390588 Air Tank Reservoir Assembly ................................................................................................. 122
1391153 Electrical Kit............................................................................................................................ 123
1391277 Compression Assembly ........................................................................................................... 124
1391436 Remote Touch Screen Kit........................................................................................................ 125
1391001 Compression Assembly ........................................................................................................... 127
1391106 Roll Loading Kit ...................................................................................................................... 129
1391190 Compression Assembly W/ Platt............................................................................................. 133
1391255 Compression Assembly, Cross ................................................................................................ 135
1391800 Intermittent Conveyor, 8 Foot.................................................................................................. 137
1391810 Interm Conveyor, Right........................................................................................................... 139
1391813 Control Box.............................................................................................................................. 141
1391820 Interm Conveyor, Left ............................................................................................................. 143
1391831 Lexan Guards W/ Tape............................................................................................................ 144
1391838 Top Roll Holder Extension...................................................................................................... 145
1391450 Pusher Assembly (Optional).................................................................................................... 147
1391269 Outfeed Pressure Roller (Optional) ......................................................................................... 148
1391162 Cable kit................................................................................................................................... 149
1391874 Cable Kit.................................................................................................................................. 150
1390B-PD Pneumatic Diagram............................................................................................................... 151
1390B-PD2 Pneumatic Diagram (optional equipment).......................................................................... 152
1390BX-PD Pneumatic Diagram............................................................................................................ 153

Technical Manual & Parts Lists
1391450-PD Pneumatic Diagram, Pusher (Optional)............................................................................ 154
1390-PD3 Pneumatic Diagram, Full Compression................................................................................. 155
1390-PD4 Pneumatic Diagram, Full Compression................................................................................. 156
1390B-WD1 Control Box Wiring Diagram............................................................................................ 157
1390B-WD2 Wiring Diagram, SBUS..................................................................................................... 158
1390BX-WD Control Box Wiring Diagram........................................................................................... 159
1390BX-WD2 Wiring Diagram, SBUS.................................................................................................. 160

Technical Manual & Parts Lists
1
Important Safety Instruction
This part of the Instruction Material is provided for the safe use of your equipment.
It contains important information to help work safely with the unit and describes the
dangers inherent in machinery. Some of these dangers are obvious, while others are
less evident.
Mandatory Information
All persons operating and/or working on the 1390BX Autopack should read and understand all parts of
the Safety Instructions. This applies, in particular, for persons who only operate and/or work on the unit
occasionally (e.g. for maintenance and repair). Persons who have difficulty reading must receive
particularly thorough instruction.
Scope of the Instruction Material
The Instruction Material comprises:
Safety information
Operator Instructions
Electrical and Pneumatic diagrams
And may also include;
A list of recommended spare parts
Instruction Manual(s) for components made by other manufacturers
The layout and installation diagram containing information for installation
Intended Use
Our machines are designed and built in line with the state of the art and the accepted safety rules.
However, all machines may endanger the life and limb of their users and/or third parties and be damaged
or cause damage to other property, particularly if they are operated incorrectly or used for purposes
other than those specified in the Instruction Manual.
Exclusion of Misuse
Non-conforming uses include, for example, using the equipment for something
other than it was designed for, as well as operation without duly installed safety
equipment. The risk rests exclusively with the end user.
Conforming use of the machine includes compliance with the technical data,
information and regulations in all parts of the complete Instruction Material, as
well as compliance with the maintenance regulations. All local safety and
accident prevention regulations must also be observed.

Technical Manual & Parts Lists
2
Liability
The machine should only be operated when in perfect working order, with due regard for safety and the
potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions
capable of impairing safety should be remedied immediately. We cannot accept any liability for personal
injury or property damage due to operator errors or non-compliance with the safety instructions
contained in this booklet. The risk rests exclusively with the end user.
The Instruction Material should always be kept near the machine so that it is accessible to all concerned.
The local, general, statutory and other binding regulations on accident prevention and environmental
protection must also be observed in addition to the Instruction Material. The operating staff must be
instructed accordingly. This obligation also includes the handling of dangerous substances and
provision/use of personal protective equipment.
The Instruction Material should be supplemented by instructions, including supervisory and notification
duties with due regard for special operational features, such as the organization of work, work
sequences, the personnel deployed, etc.
The personnel's awareness of the dangers and compliance with the safety regulations should be checked
at irregular intervals.
Choice and Qualification of Personnel
Ensure that work on the machine is only carried out by reliable persons who have been appropriately
trained for such work - either within the company, by our field staff or at our office - and who have not
only been duly appointed and authorized, but are also fully familiar with the local regulations. Work on
the machine should only be carried out by skilled personnel, under the management and supervision of a
duly qualified engineer.
This not only applies when the machine is used for production, but also for special work associated with
its operation (start-up and maintenance), especially when it concerns work on the hydraulic or electrical
systems, as well as on the software/serial bus system.
Training
Everyone working on or with the machine should be duly trained and informed with regard to correct
use of the safety equipment, the foreseeable dangers which may arise during operation of the machine
and the safety precautions to be taken. In addition, the personnel should be instructed to check all safety
mechanisms at regular intervals.
Responsibilities
Clearly define exactly who is responsible for operating, setting-up, servicing and repairing the machine.
Define the responsibilities of the machine operator and authorize him to refuse any instructions by third
parties if they run contrary to the machine's safety. This applies in particular for the operators of
machines linked to other equipment. Persons receiving training of any kind may only work on or with
the machine under the constant supervision of an experienced operator. Note the minimum age limits
permitted by law.