ITW Mima Ecomat EASY Operating instructions

TROUBLESHOOTING
This manual is for helping you through the possible
malfunction solving process.
Because most common cause of troubles are wrong kind
of machine settings, in chapter one we shortly go trough
the machine settings and operation of machine.
1
Ecomat EASY / Girotec WRS
Ecomat EASY H / Girotec WRS H
V2.0

TROUBLESHOOTING
Page
CHAPTER 1
-Wrapping settings 3-11
-Wrapping modes 3
-Bottom and Top layers 4
-Photocell delay 5
-Film tension 6
-Overlapping 7
-Turntable speed 8
-Film carriage speed 9
-Photocell settings 10
-Load stabilizer selection 11
-Quick operation quide 12
2
Page
CHAPTER 2
-Troubleshooting 13-29
-Before starting toubleshooting /safety aspects 13
-Empty display, no movement 14
-Horizontal bars in display, no movem. 15
-Normal display, no movement 16
-Other problems 17-25
-Troubleshooting instructions 26-29
-Carriage UP manual drive 26
-MPU-controlled leds 27
-Power Board leds 28
-Manuals available in internet 29
List of Enclosures
List of Enclosures 30 30

Wrapping modes
Select the wrapping mode by turning selection switch
WRAPPING SETTINGS
3

WRAPPING SETTINGS
Bottom layers & Top Layers
Select the number of bottom and
top layers using arrow buttons
4

WRAPPING SETTINGS
Photocell delay
Photocell delay value, sets up the time how long film
carriage still goes upwards after loosing the pallet
upper edge.
You can select the number between 1-9
1 = minimum delay
9 = maximum delay
5
A2

Adjust the film tension by turning the
adjusting nut.
Clockwise = Increase tension
Anticlockwise = Decrease tension
Film tension
WRAPPING SETTINGS
6

Overlapping
OVERLAPPING DEGREE
-No Overlapping55
-No Overlapping105
12028 %510
26060 %110
a =
[mm]
OVERLAPPING
DEGREE
CARRIAGE
SPEED
TURNTABLE
SPEED
a
a
Measured with Mima
Lite film, EUR-pallet
(800*1200), medium
film tension
WRAPPING SETTINGS
7
MAX overlapping
(Free space between film 180mm)
(Free space between films 35mm)

Select the turntable speed
0 = minimum speed
10 = maximum speed
Turntable speed
WRAPPING SETTINGS
8

Film Carriage speed
Select the film carriage speed
0 = minimum speed
10 = maximum speed
WRAPPING SETTINGS
9

Technical Data
Sensing Range = 2000mm
Blind Range = ≤75mm
Operational Voltage = 12VDC...240VDC ± 10 %
= 24VAC...240VAC ± 10 %
Power consumption = 3VA
Correct Potentiometer Settings:
MODE = D.ON (Dark ON)
SENSITIVITY (SENS) = MAX - 10º (nearly MAX)
Led indicators
YELLOW = Output Status
(ON when no object in range)
RED = Fault indicator
Weak signal
OBJECT
MODE
D.ON L.ON
SENS
MIN MAX
Photocell settings
WRAPPING SETTINGS
10