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Pro Pack Solutions Eagle 710 User manual

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- 1 -
Operations Manual
Eagle 710 Strapping Machine
READ ALL INSTRUCTIONS CONTAINED IN THIS
MANUAL PRIOR TO MACHINE INSTALLATION!
Pro Pack Solutions, Inc.
2421B Lance Ct., Loganville, GA 30052
PH: (770) 554-1187 - E: [email protected]
- 2 -
Contents
page
1. Safety & Warnings 3
2. Specifications 4
3. Setup and Installation
4. Operation
5. Maintenance & Troubleshooting
6. Illustrations & Parts List
- 3 -
1. Safety and Warnings
1.1 Basic Operation
•Read the operation and safety manual prior to using the strapping machine.
•The operation and safety manual should remain attached to the machine at all times.
•The machine may only be operated in accordance with its designated use.
•The strapping machine was built in accordance with state-of-the-art standards and recognized
safety rules. Nevertheless, improper use can still result in injury to personnel or damage to the
machine and other material property.
•Machine shall only be operated by trained personnel.
•Perform inspections and maintenance at regular intervals. Refer to the Maintenance section of
the manual.
•The machine may not be put in operation before checking the respective devices.
•Safety devices must never be bridged or eliminated by any means.
•To transport the equipment only use lifting apparatus and loading devices with sufficient
capacity.
•Always disconnect from external power supply when changing the location of the machine,
even if the location should only be slightly changed. Connect power supply properly before
returning to service.
•Do not alter or bypass protective interlocks.
•Do not alter circuits and machine unless authorized to do so by the manufacturer.
1.2 Basic Safety Precautions
•In addition to the instructions for operation, the user is to be instructed in all generally
applicable legal or mandatory regulations relevant to safety or the environment.
•Long hair, loose-fitting garments, or jewelry can be a safety hazard. These items must be
secured prior to equipment operation.
•Use protective equipment whenever appropriate or when required by law.
•Carefully observe all safety instructions and warnings attached to the machine. Keep safety
labels clean and legible.
•People that are being trained to operate or service the equipment must be supervised by
experienced personnel.
•Any electrical work performed on the equipment must be conducted by a skilled electrician or
under the supervision of a skilled electrician. All work must be observed good electrical
engineering practice and follow safety rules and local wiring standards.
- 4 -
1. Safety & Warnings
1.3 Safety Instructions Governing Specific Operational Phases
•Avoid unsafe operation of the equipment.
•The machine is only to be operated when it is in good running order. Only operate the
equipment in a safe manner; all protective and safety devices must be in place and fully
functional. This includes removable safety devices, emergency shut-off equipment, noise-
protection devices and exhaust fans.
•The machine is to be checked for damage and defects at least once each work shift. Any
changes, including the working behavior of the machine, are to be reported immediately.
•If necessary, the machine is to be stopped and locked-out immediately.
•In case of a malfunction, the strapping machine is to be immediately stopped and locked-out
until the fault has been eliminated.
•Before starting the strapping machine, make sure that the area is clear and safe.
•Do not place any tools or parts onto the machine.
•Operating personnel needs to be well trained before executing special operations and
maintenance work; this work needs to be done with the proper supervision.
•Always check and tighten connections after maintenance or repair.
•After completing maintenance or repair, all safety devices must be replaced and checked for
functionality before operating the equipment.
•To minimize the environmental impact, all consumables and replaced parts must be disposed of
safely.
•Before starting the machine, check that the accessories have been stowed away safely.
•Avoid operating the machine in a fashion that could upset its stability.
1.4 Electrical Dangers
•Immediately remove power to the machine in case of trouble in the electrical system.
•Replace a fuse with one with the same style and ratings; pay particular attention to matching
the specified current.
•Any electrical work performed on the equipment must be conducted by a skilled electrician or
under the supervision of a skilled electrician. All work must be observed good electrical
engineering practice and follow safety rules and local wiring standards.
•Inspect the electrical equipment of the machine at regular intervals. Tighten any loose
connections. Check wiring for scorch marks; replace scorched wiring and determine and correct
the reason for the overheating.
•When working on live equipment, ensure that a second person is available to cut power in case
of an emergency. When appropriate, secure the working area with safety tape and a warning
sign. Use insulated tools for electrical work.
•Before working on high-voltage assemblies, turn off the power supply. Carefully discharge the
supply cable and short-circuit any energy-storage components such as capacitors.
•If the equipment was moved, carefully refit and refasten all parts removed for transport before
reapplying power.
•Before moving the machine, remember to disconnect the power cable.
- 5 -
1. Safety & Warnings
1.5 Grounding
•This product must be grounded. In the event of an electrical short circuit, grounding reduces
the risk of electric shock. This product is equipped with a cord that has a grounding wire and an
appropriate grounding plug. The plug must be plugged into an outlet that is properly installed
and grounded in accordance with all local codes and ordinances.
•If repair or replacement of the cord or plug is necessary, connect the ground wire to the ground
terminal of the plug. The wire with green insulation (with or without yellow stripes) is the
grounding wire.
•Check with a qualified electrician or service person if the grounding instructions are not clear or
if in doubt about the proper grounding of the machine. Do not modify the plug provided; if it
will not fit the power outlet, have the proper outlet installed by a qualified electrician.
IMPROPER INSTALLATION OF THE GROUNDING CAN RESULT IN
ELECTROCUTION!
1.6 Before Operating
•Read the instruction manual before operating the machine for your safety.
•Wear eye protection and safety gloves before operating this machine.
Eye protection must be worn
Safety gloves must be worn
•Verify that the power line voltage is correct.
•The machine must be properly grounded to avoid a shock hazard. All wiring must be in
accordance with local wiring standards.
•The strapping machine can only be operated with polypropylene (PP) strapping; do not use
polyester (PET) strapping or polyethylene (PE) cord strap.
- 6 -
1. Safety & Warnings
1.7 During Operation
•The weight of the package cannot exceed 70kg. For package weight over 25kg, it may be
necessary to use lifting aids for handling; while package weight over 40kg, it's necessary to
handle it with conveyor system.
•The size of the package should not be less than 70 mm × 20 mm (2.75 inches × 0.75 inches).
•While running, check the unit for any unusual sounds or smoke emissions.
•Keep away from the inside of the arch while the machine is operating; do not put your hands or
body into the arch when the machine is running.
IT IS NORMAL FOR THE HEATER TOUNGE TO SMOKE DURING THE
SEALING OPERATION
1.8 After Operation
•Remove dust and dirt from the unit; pay particular attention to the interior of the arch.
•Turn off the power when the machine is not in use.
1.9 Signs & Symbols
Warning! Dangerous Voltages!
Contact with live electrical parts will result in
serious injury or death.
Warning! Hot Surface!
Welding area is approximately 270ºC (520ºF)!
Allow sufficient time for the heater to cool down
before performing any work in the welding area.
Warning!
Do not put your hands or any part of your body
into the arch working area while the machine is
in operation.
- 7 -
2. Machine Information
2.1 Specifications
Power Requirement
110VAC, 60Hz (Single Phase)
Minimum Carton Size (Width x Height)
2.75in x 0.75in
Standard Arch Size (Width x Height)
26in x 20in
Tabletop Height
32.75in
Core Size
8in x 8in
Tension
2.5 to 70.5lbs
Machine Dimensions (Length x Width x Height)
37in x 26.5in x 56in
Strapping Speed
65 straps per minute
2.2 Areas of Application
The strapping machine is to be used for strapping packages, cartons, paper boxes, newspapers,
magazines and those materials using a polypropylene (PP) strapping for stabilizing purposes when in
transportation. Be careful for rigidity of working materials, and don’t try to pack agri-foodstuffs or
other such material.
This machine was designed for certain applications only. We strongly recommend that this machine
NOT be modified and/or used for any application other than for which it was designed. If you have
any questions relative to its application DO NOT use the machine until you have had detail instruction
from your dealer.
2.3 Operating Environment
The strapping machine should be installed and operated in the following environment;
•Supply voltage: 0.9 - 1.1 nominal supply voltage
•Source frequency: 0.99 - 1.01 nominal frequency
•Ambient temperature: 5°C - 40°C (41℉-104℉).
•Altitude: shall be at altitudes up to 1000m above mean sea level.
•Relative humidity: not exceed 50% at 40°C.
•Atmosphere: Free from excessive dust, acid fume, corrosive gases and salt.
•Avoid exposing to abnormal vibration.
•Don't use machine in dangerous environment.
•Don't use machines in damp or wet locations, or expose them to rain.
•Please provide a suitable illumination around the machine for safety operation.
•Work place of user should have a fire extinguisher or other devices that meet their local safety
regulations, and always be careful.
•Internal parts requiring frequent inspection and adjustment, and maintenance areas must be
provided with a suitable illumination around the machine.
- 8 -
2. Machine Information
2.4 Machine Exhaust
If there may be harmful gases, fumes or dust generated during heating, user or system integrator must
install exhaust system for the extraction of harmful substances. The exhaust system shall be
positioned according to the vent location.
The user should refer to a professional expert or relevant authority to prevent the dangerous
substance/ gas emitted by suitable means according to local /national environmental/health
codes/regulations.
2.5 Storage
•The store room must be dry.
•Do not expose the machine to extreme cold or heat environment.
•Place the machine on an even floor in order to avoid any distortion.
2.6 Safety Devices
The machine has been constructed in accordance with the applicable legal regulations. The machine is
reliable in operation. Nevertheless the machine may constitute a danger if it is operated in improper or
undue condition.
Danger points that cannot be avoided due to equipment design are equipped with safety devices. If
necessary, these points are marked on the machine with warning signs, and in the manual under
working safety instructions.
- 9 -
2. Machine Information
2.6 Safety Devices (Continued)
If it is necessary to make adjustments inside the machine during operation, after a strap jam for
example, the rear table top can be unscrewed. Observe caution as the machine is still fully functional
with the covers removed. When the front table top is opened, safety switch B6 is activated. This will
remove power but the heating element will keeping heating.
THE HEATING UNIT OPERATES AT A VERY HIGH TEMPERATURE IN
ORDER TO MELT THE PP STRAPPING. TO PREVENT BURNS, AVOID
CONTACT WITH THIS AREA.
- 10 -
3. Machine Setup and Installation
3.1 Transportation
The equipment is delivered in transport units. Each transport is loaded onto a wooden pallet and
secured by polyester strapping.
The machine must be secured on a pallet for transportation. A forklift (or other lifting device) is
necessary for lifting the machine to the pallet. The casters must be fit nicely in the recess on the pallet
for proper packaging. Secure the machine to the pallet with plastic strapping across the top plates with
a layer of cardboard on it to avoid damage. Cover the machine with sturdy box for protection and hold
the whole box to the pallet with plastic strapping.
The machine can be removed from the pallet using forklift truck or other lifting device.
DO NOT CARRY MACHINE BY HAVING THE FORKLIFT FORKS UNDER
THE ARCH! ONLY PLACE FORKS UNDER THE MACHINE FRAME.