Oliver 1808-D User manual

1808S20049CV
Walker, Michigan, U.S.A. 49534-7564
USER’S OPERATION AND MAINTENANCE MANUAL
1808-D
AUTOMATED PACKAGING SYSTEM

1808-D
1808S20050 0-2
INDEX
Section Description Document No. Page No.
INTRODUCTION -------------------------------------------------- 1808S20051 --------------------------- 1-1
SAFETY INSTRUCTIONS -------------------------------------- 1808S20052 --------------------------- 2-1
Nameplates-------------------------------------------------------------------------------------------------- 2-4
DESCRIPTION/SPECIFICATIONS --------------------------- 1808S20053 --------------------------- 3-1
Description -------------------------------------------------------------------------------------------------- 3-1
Specifications----------------------------------------------------------------------------------------------- 3-1
INSTALLATION INSTRUCTIONS ---------------------------- 1808S20054 -------------------------- 4-1
Inspection -------------------------------------------------------------------------------------------------- 4-1
Uncrating --------------------------------------------------------------------------------------------------- 4-1
OPERATING INSTRUCTIONS -------------------------------- 1808S20055 --------------------------- 5-1
CLEANING INSTRUCTIONS ---------------------------------- 1808S20056 --------------------------- 6-1
TRAY CARRIER (CUTOFF) CHANGE ---------------------- 1808S20057 --------------------------- 7-1
Changing to a tray carrier set with same cutoff as previous set ------------------------------ 7-2
Changing to a tray carrier set with a different cutoff length than the previous set -------- 7-3
MAINTENANCE --------------------------------------------------- 1808S20058 --------------------------- 8-1
RECOMMENDED SPARE PARTS -------------------------- 1808S20059 --------------------------- 9-1
TROUBLESHOOTING ------------------------------------------- 1808S20060 -------------------------- 10-1
FRAME AND DRIVE ASSEMBLY ---------------------------- 1808S20061 -------------------------- 11-1
Parts list ---------------------------------------------------------------------------------------------------- 11-2
LEG ASSEMBLY -------------------------------------------------- 1808S20062 ------------------------- 12-1
Parts list ---------------------------------------------------------------------------------------------------- 12-2
HEAT SEAL FRAME ASSEMBLY ---------------------------- 1808S20063 ------------------------- 13-1
Parts list ---------------------------------------------------------------------------------------------------- 13-2
HEAT SEAL ROLL ASSEMBLY ------------------------------- 1808S20064 ------------------------- 14-1
Parts list ---------------------------------------------------------------------------------------------------- 14-2
DISCHARGE ASSEMBLY -------------------------------------- 1808S20065 ------------------------- 15-1
Parts list ---------------------------------------------------------------------------------------------------- 15-2
FILM MANDREL ASSEMBLY ---------------------------------- 1808S20066 ------------------------- 16-1
Parts list ---------------------------------------------------------------------------------------------------- 16-2
ELECTRICAL ASSEMBLY -------------------------------------- 1808S20067 ------------------------- 17-1
Parts list ---------------------------------------------------------------------------------------------------- 17-2
WIRING DIAGRAM 2/50-60/208-240 ------------------------ 1808S20068 ---------------------------18-1
Continued

1808-D
1808S20050 0-2
WARRANTY ------------------------------------------------------- GEN 040225
WARRANTY PROCEDURE------------------------------------ GEN 040226
RETURNED PARTS POLICY --------------------------------- GEN 040227

1808-D
1808S20051 1-1
INTRODUCTION
Thank you for purchasing your new line of packaging machinery from Oliver Products
Company. Your new equipment was specifically designed and manufactured to meet
your individual requirements and represents the quality, innovation, and attention to
detail that Oliver provides as a continuing process of improving and expanding our
products. Please let us know if there is any way we can better serve you or if there is an
adaptation to our product that would make it more useful or convenient for your purpose.

1808-D
1808S20052 2-1
SAFETY INSTRUCTIONS
VARIOUS SAFETY DEVICES AND METHODS OF GUARDING HAVE BEEN
PROVIDED ON THIS MACHINE. IT IS ESSENTIAL HOWEVER THAT THE MACHINE
OPERATORS AND MAINTENANCE PERSONNEL OBSERVE THE FOLLOWING
SAFETY PRECAUTIONS. IMPROPER INSTALLATION, MAINTENANCE, OR
OPERATION OF THIS EQUIPMENT COULD CAUSE SERIOUS INJURY OR DEATH.
1. Read this manual before attempting to operate your machine. Never allow an
untrained person to operate or service this machine.
2. Connect the machine to a properly grounded electrical supply that matches the
requirements shown on the electrical specification plate and follow all specifications
of local electrical codes.
3. Disconnect and lockout the machine from the power supply before cleaning or
servicing.
4. Check and secure all guards before starting the machine.
5. Observe all caution and warning labels affixed to the machine.
6. Use only proper replacement parts.
7. Do not wear loose fitting clothing or loose hair when working near this machine.
Shirt tails should be tucked in.
8. Wear proper personal protective safety equipment.
9. Keep Hands away from the moving parts of this machine while it is in operation.
10. In addition to these general safety instructions, also follow the more specific safety
instructions given for the different areas of the machine operating instruction manual.
11. Hazardous energy source: Electricity.
DO NOT USE FOR OTHER THAN ORIGINALLY INTENDED PURPOSE.

1808-D
1808S20052 2-2
DO NOT USE FOR OTHER THAN ORIGINALLY
INTENDED PURPOSE.
Electrics-Theory of Operation
Power supply to machine is: 2line, 1 ground.
Both lines are protected by a 2 pole circuit breaker.
Various electrical control items are protected by fuses in the electrical enclosure.
Heater roll will only heat when all the conditions are met;
Correct power is supplied to machine
Emergency stop pushbutton released
Discharge cover is closed
In-feed gate in place
Circuit breaker is in reset condition
Heater roll selector is in the “I” on position
Temperature control output contact is closed.
Conveyor is started only when all these conditions are met;
Correct power is supplied to machine
Emergency stop pushbutton released
Discharge cover is closed
Infeed gate is in place
Circuit breaker is in reset condition
Fuses are intact and in place
Roll in lowered position (operating handle in sealing position)
Start pushbutton is momentarily depressed
In the event of a power failure conveyor will only operate after all the above conditions
are met. Conveyor will not automatically restart when power is restored.
Continued

1808-D
1808S20052 2-3
Heater roll will heat until any of the following conditions are met.
Power supply interrupted
Heater roll selector is in the “O” off position
Emergency stop pushbutton depressed
Discharge cover is opened
In-feed gate is displaced
Circuit breaker is in tripped (open) condition
Fuses opened due to short circuit and/or over-current
Conveyor will operate until any of the following conditions are met.
Power supply interrupted
Roll in raised position (operating handle in idle position)
Emergency stop pushbutton depressed
Discharge cover is opened
In-feed gate is displaced
Circuit breaker is in tripped (open) condition
Fuses opened due to short circuit and/or over-current
DECOMMISIONING STATEMENT
Please dispose of all materials as suggested in the appropriate MSDS reports at the end
of this manual, and as required by your state and local regulations.
Remember to always recycle when possible.
RECYCLE
Continued

1808-D
1808S20052 2-4
NAMEPLATES
Continued

1808-D
1808S20052 2-5
NAMEPLATES

1808-D
1808S20053 3-1
Description
The OLIVER Model 1808-D Tray Sealer has been designed and manufactured to
provide a machine of very high quality, yet with a cost-effective approach to producing
film lidded trays. The Model 1808-D Tray Sealer is designed to heat seal film to
paperboard and thermoplastic trays at speeds of up to 25 trays per minute. The
machine can be operated wherever an adequate power outlet is available (see power
requirements). The machine consists of a continuous motion conveyor system, a film
feed station, a heated sealing roll and a film cutter unit. The machine is supplied with
casters for ease of relocating. Its design will provide years of efficient, trouble-free
operation requiring a minimum of maintenance.
The Model1808-D Tray Sealer is of stainless, plated, and painted steel construction for
easy cleaning and maintenance.
Oliver Products Company, who has a reputation of serving the Food Industry for over 70
years, backs this equipment.
Specifications
Space Requirements:
Model 1808-D (All Dimensions are Approximate)
Continued