Atlas Copco Power Focus 600 Instruction sheet

POWER FOCUS 600
Printed Matter No. 9836 6534 01 Control and drive unit
Publication Date 2021-05-21
Valid from Serial No. A3550001
Valid to Serial No. A2839999 Product Instructions
POWER FOCUS 600 8436370001
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

2© Atlas Copco Industrial Technique AB - 9836 6534 01
Table of Contents
Product Information................................................................................................3
General Information ..........................................................................................3
Safety signal words ...............................................................................3
Warranty ................................................................................................3
ServAid ..................................................................................................3
Website..................................................................................................4
Safety Data Sheets MSDS/SDS............................................................4
Country of Origin ...................................................................................4
Dimensional Drawings...........................................................................4
Overview...........................................................................................................4
Technical data .......................................................................................4
Network Connections ............................................................................5
Normal Environmental Conditions .........................................................5
Technical Product Data .........................................................................5
Service Overview..............................................................................................5
Service recommendations .....................................................................5
Installation ...............................................................................................................6
Installation Requirements .................................................................................6
Installation checklist...............................................................................6
Connections – Front ..............................................................................6
Installation Instructions .....................................................................................6
Installing the controller...........................................................................6
Configuring remote start for single controller solutions .........................7
Emergency stop button..........................................................................7
Installing the IP54 module .....................................................................8
RCBO - Test ..........................................................................................9
Operation ...............................................................................................................10
Ergonomic guidelines .....................................................................................10
Configuration Instructions ...............................................................................10
Programming a Pset............................................................................10
Service ...................................................................................................................11
Preventing ESD problems ..............................................................................11
Maintenance Instructions................................................................................11
Service recommendations ...................................................................11
Replacing the clock and calendar battery............................................11
General Service and Maintenance Safety ...........................................11
Repair Instructions..........................................................................................12
Wiring ..................................................................................................12
Recycling ...............................................................................................................13
Environmental Regulations.............................................................................13
Recycling information .....................................................................................13

POWER FOCUS 600 EN Product Information
© Atlas Copco Industrial Technique AB - 9836 6534 01 3
Product Information
General Information
WARNING Risk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow
all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
►Read all Safety Information delivered together with the different parts of the system.
►Read all Product Instructions for installation, operation and maintenance of the different parts of
the system.
►Read all locally legislated safety regulations regarding the system and parts thereof.
►Save all Safety Information and instructions for future reference.
Safety signal words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.
Warranty
■Product warranty will expire 12 months after the product is first taken into use, but will in any case ex-
pire at the latest 13 months after delivery.
■Normal wear and tear on parts is not included within the warranty.
■Normal wear and tear is that which requires a part change or other adjustment/overhaul during
standard tools maintenance typical for that period (expressed in time, operation hours or other-
wise).
■The product warranty relies on the correct use, maintenance, and repair of the tool and its component
parts.
■Damage to parts that occurs as a result of inadequate maintenance or performed by parties other
than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the
warranty.
■To avoid damage or destruction of tool parts, service the tool according to the recommended mainte-
nance schedules and follow the correct instructions.
■Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover
contracts. For further information contact your local Service representative.
For electrical motors:
■Warranty will only apply when the electric motor has not been opened.
ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
■Regulatory and Safety Information
■Technical Data

Product Information EN POWER FOCUS 600
4© Atlas Copco Industrial Technique AB - 9836 6534 01
■Installation, Operation and Service Instructions
■Spare Parts Lists
■Accessories
■Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.
Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on
the Atlas Copco website.
Please visit: www.atlascopco.com.
Safety Data Sheets MSDS/SDS
The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.
Country of Origin
For the Country of Origin, please refer to the information on the product label.
Dimensional Drawings
Dimensions Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.
Overview
Technical data
Weight 10 kg
Length 292 mm
Width 146 mm
Height 325 mm
Power rating 1500 W
Line voltage 100-120 / 200-240 V
Power
Power Focus operates on a single-phase 115 or 230 V a.c. line voltage.
Power Focus has a function for sensing the line voltage automatically. This means that the Power Focus
automatically switches to the voltage you connect to it.
Power consumption
Power consumption depends on the speed and torque of the tool. High speed and torque increase power
consumption.
Tool Off mode [W] Idle mode [W] Power [W]
ES21 <0.5 <20 1040
ES61 <0.5 <20 1250

POWER FOCUS 600 EN Product Information
© Atlas Copco Industrial Technique AB - 9836 6534 01 5
The power consumption in idle mode has been measured with no controller accessories connected.
Mains fuse
Recommended mains fuses (power outlet):
Tool Mains voltage [V] Fuse [A]
ES21/ES61 115 15
230 16
If you are running Power Focus as a stand alone unit and trigger the tools manually (random) it is normally
possible to connect up to three Power Focus units to one power drop. If you are synchronising the spin-
dles you will need one drop for each Power Focus unit. The fusing in the power drop shall be of time delay
type.
Network Connections
Factory LAN - 100/100 Mb/s
Service LAN - 100/100 Mb/s
Network Connections
Factory LAN - 100/100 Mb/s
Service LAN - 100/100 Mb/s
Normal Environmental Conditions
This product is designed to be safe under the following conditions:
■Indoor use
■Altitude up to 2 000 m
■Operating temperature +5.0 °C / +41.0 °F to +50.0 °C / +122.0 °F
■Storage temperature +5.0 °C / +41.0 °F to +50.0 °C / +122.0 °F
■Maximum relative humidity 80 % for temperatures up to 31 °C / 89 °F decreasing linearly to 50 % rel-
ative humidity at 40 °C / 104 °F
■Mains supply voltage fluctuations up to ±10 % of the nominal voltage
■Transient overvoltages up to the levels of overvoltage category ll
■Temporary overvoltages occurring on the mains supply
■Pollution degree 2
■Ingress protection rating:
Technical Product Data
Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
Service Overview
Service recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■Replace any defective or worn parts

Installation EN POWER FOCUS 600
6© Atlas Copco Industrial Technique AB - 9836 6534 01
Installation
Installation Requirements
Installation checklist
This POWER FOCUS 600 is a control and monitoring unit for electric assembly tools. The system
consists of:
■a POWER FOCUS 600
■an IAM, Intelligent Application Module, containing software and configurations
■a tool cable, available in different models and lengths
■and a tool.
Connections – Front
Connections and switches on the Power Focus 600 controller.
1. Battery
2. Cable
3. USB port
4. IAM
5. Residual-current device (RCBO)
6. Aux. power out (24V, 1A)
7. Remote start
8. Digital input
9. EM Stop
10. Digital output
11. Factory Ethernet port
12. I/O Bus
13. Power connector
Installation Instructions
Installing the controller
The controller must be positioned so that the power switch is easily accessible.
For maximum tool performance ensure that the controller is mounted so that free airflow is provided.
This will improve the cooling of the controller.
1. Mount the mounting plate on the wall or steel plate with three M6 screws. If mounting on a wall, make
sure to use the correct wall bracket (plug and screw). If mounting on a steel plate, make sure that the
plate is at least 2 mm thick.
2. Attach the controller to the mounting plate by tilting the controller and then insert the top flange of the
mounting plate into the slot on the rear of the controller. Drop the controller down to engage the lock-
ing mechanism.
3. Mount the retainer strap between the wall and the cable cover.
4. Open the front access door of the controller.
5. Connect the power cable to the socket.

POWER FOCUS 600 EN Installation
© Atlas Copco Industrial Technique AB - 9836 6534 01 7
6. Connect the IAM to the socket on the back of the front access door.
7. Check that the RCBO (Residual-current device) is switched on
8. Close the front access door.
9. Connect the tool cable to the socket on the underside of the controller.
10. Connect the power cable to a power supply (115/230 V)
11. Turn the power switch on
Configuring remote start for single controller solutions
The switch for remote start is found on the connector board located behind the front access door.
Whenever enabling remote start you must for safety reasons implement an emergency stop solution.
When using portable hand-held or portable hand-guided tools (such as tools used with torque reac-
tion devices), remote start must be disabled by setting the switch on the controller to OFF. This is
done to make it impossible to override the safety function within the tools.
Emergency stop in Power Focus 600
Power Focus 600 is equipped with an emergency stop function with redundant breaking according to EN
ISO 13849-1 category 3 PL d. It provides a safe system that can be used with hand-held tools and sys-
tems.
The emergency stop function can be used with a supply disconnecting device (such as an EM Stop but-
ton). When pressed down, it breaks the supply voltage to the controller. The event 3040 Emergency stop
is displayed.
For the emergency stop and reset there is a 24 V DC output through the emergency stop terminal on the
connector board.
The cable connecting the EM Stop button to the controller is a 0.7 mm2 cable with a maximum length of
400 meters.
Configuring emergency stop
The Power Focus has an external EM Stop interface on the connector board that is located behind the
front access door.
Connector: Phoenix, 6-pin Headers 3.5mm pitch
Use the following pin configuration:
Pin Function
1 Do not use
2 Do not use
3 EM STOP+
4 +24V
5 EM STOP -
6 +24V RET
Emergency stop button
The supply disconnecting device may serve as an emergency stop when it is readily accessible to the op-
erator and it is of the type described in EN 60204-1:2006, 5.3.2 a), b), c) or d). When intended for such
use, the supply disconnecting device shall be colored red and have a yellow background. (Ref. EN
60204-1:2006, 10.7.5).

Installation EN POWER FOCUS 600
8© Atlas Copco Industrial Technique AB - 9836 6534 01
Installing the IP54 module
The Power Focus controller is classified as IP54. To achieve the classification IP54 of the Power Focus
controller you need to install the IP54 module.
The IP54 module consists of two parts, one cable plug and one insulation wall. Lubricator for tightening is
also enclosed.
Installing the cable plug
CAUTION
■Make sure that the mounting surfaces of the cable connector hole and the surfaces on the cable plug
are clean. If there is dust or moisture it may not thighten accurately.
The cable plug is protection fromt dust and other particles, when there is no tool cable attached to the con-
troller.
Make sure that the cable plug is pushed in all the way. The maximum distance, between the bottom sur-
face of the controller and the surface of the cable plug, must be no more than 14mm.
Installing the insulation wall
Required tools
■Allen key
1. Open the front cover of the controller by pressing the latch on the front. Insert the IP54 insulation wall
by sliding the grooves over the inner walls inside the controller.
2. Remove the screw and the wall cover. Remove one or several of the blue insets, depending on the
number of cables used in the controller.
3. To insert a cable, remove the black core of one of the conduit entries. The insets can be used for ca-
bles with a diameter of 3.5 - 10.5 mm. For cables with a diameter larger than 3.5 mm remove rubber
layers until the cable fits tightly.
Apply the enclosed lubricator on all the blue surfaces to make sure the insulation is tightened
sufficiently.
Put the blue insets back into the insulation wall and connect the cables.
4. Put the wall cover back into position. Make sure that the blue insets are positioned inside the corre-
sponding grooves of the wall cover. Tighten the screw with an Allen key. Close the front cover of the
controller.

POWER FOCUS 600 EN Installation
© Atlas Copco Industrial Technique AB - 9836 6534 01 9
RCBO - Test
The reliability test of the residual-current circuit breaker (RCBO) should be performed by a certified electri-
cian, and follow the IEC61557-6 standard.
Phase and neutral are found in the two holes located above the RCBO switch. In the case of a mains volt-
age of 220V or above, a functionality test can be performed by pushing the yellow button on the RCBO
device.

Operation EN POWER FOCUS 600
10 © Atlas Copco Industrial Technique AB - 9836 6534 01
Operation
Ergonomic guidelines
Consider your workstation as you read through this list of general ergonomic guidelines and see if you can
identify areas for improvement in posture, component placement, or work environment.
■Take frequent breaks and change work positions frequently.
■Adapt the workstation area to your needs and the work task.
■Adjust for convenient reach range by determining where parts or tools should be located to avoid
static load.
■Use workstation equipment such as tables and chairs appropriate for the work task.
■Avoid work positions above shoulder level or with static holding during assembly operations.
■When working above shoulder level, reduce the load on the static muscles by reducing the weight
of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce
the load on the static muscles by holding the tool close to the body.
■Make sure to take frequent breaks.
■Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.
■Adjust for convenient field of vision by minimizing movement of the eyes and head during the work
task.
■Use the appropriate lighting for the work task.
■Select the appropriate tool for the work task.
■Use ear protection equipment in noisy environments.
■Use high-quality inserted tools or consumables to minimize exposure to excessive levels of vibration.
■Minimize exposure to reaction forces.
■When cutting:
A cut-off wheel can get stuck if the wheel is either bent or if it is not guided properly. Make sure to
use the correct flanges for cut-off wheels and avoid bending the wheel during cut-off operation.
■When drilling:
The drill might stall when the drill bit breaks through. Makes sure you use support handles if the
stall torque is too high. The safety standard ISO11148 part 3 recommends using something to ab-
sorb the reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
■When using direct-driven screw or nutrunners:
Reaction forces depend on tool setting and joint characteristics. The ability to bear reaction forces
depends on the operator’s strength and posture. Adapt the torque setting to the operator's strength
and posture and use a torque arm or reaction bar if the torque is too high.
■Use dust extraction system or mouth protection mask in dusty environments.
Configuration Instructions
Programming a Pset
1. Select Tightening in the main menu and press OK to enter the Tightening view.
2. Select a Pset from the Pset list by using the arrow keys and press OK to activate the Pset.
3. Press the right arrow key to select the Target torque box and then press OK to enter the torque value.
4. Type your torque value and press OK.
The system is now ready to perform a tightening using the specified torque. Please refer to the User guide
for more information on how to set up your system.

POWER FOCUS 600 EN Service
© Atlas Copco Industrial Technique AB - 9836 6534 01 11
Service
Preventing ESD problems
The components inside the tool and controller are sensitive to electrostatic discharge. To avoid future mal-
function, make sure that service and maintenance is carried out in an ESD approved work environment.
The figure below shows an example of an appropriate service work station.
Maintenance Instructions
Service recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■Replace any defective or worn parts
Replacing the clock and calendar battery
The controller clock and calendar has a battery backup solution. The disposable battery is of type 3V
Lithium CR2032.
To replace the battery, do the following:
1. Open the front access door of the controller.
2. On the front access door, unscrew the screws on the clock/calendar cover and remove the cover.
3. Remove the old battery and replace it with a new battery of the same type.
4. Re-attach the cover and screws to the front access door.
5. Close the front access door.
General Service and Maintenance Safety
The product must only be installed, operated and serviced by qualified personnel in an industrial environ-
ment.
WARNING Electrical Hazard
The equipment contains live electrical circuits.
►Always switch off and unplug the power before removing any panels or lids.
►The removal of the plug has to be such that the operator can check from any of the points to
which he has access, that the plug remains removed.
Cleaning Instruction
Equipment should be wiped off with a damp/wetted cloth.
Only use water, no cleaners containing solvents should be used.

Service EN POWER FOCUS 600
12 © Atlas Copco Industrial Technique AB - 9836 6534 01
Contact your Atlas Copco service technician for cleaning advice as per current recommendations and for
your particular tool.
Regular Cable Inspections
Regularly inspect the power cable and the tool cable. If the cables show any sign of damage, replace
them.
Repair Instructions
Wiring
If it is necessary to change the plug on the mains cable, use the following wiring guide:
Color Input
Brown or black Live
Blue Neutral
Green and yellow Protective ground
Warning! The power cable is the main disconnecting device. Before you open a Power Focus unit make
sure that the power cable is unplugged.
Warning! Do not use galvanically insulated line voltage, since it disrupts the function of the Ground Fault
Interrupter (GFI). The test button for the GFI activates the GFI even if the power supply is from an isolated
transformer.
Warning! If the power supply cable needs to be replaced, only use an Atlas Copco original replacement
cord. Use of another cable may result in dangerous situations.

POWER FOCUS 600 EN Recycling
© Atlas Copco Industrial Technique AB - 9836 6534 01 13
Recycling
Environmental Regulations
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle
the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.
Recycling information
Part Recycle as
1 Chassis Aluminum
2 Wall mount Steel

Recycling EN POWER FOCUS 600
14 © Atlas Copco Industrial Technique AB - 9836 6534 01
Part Recycle as
3 Cable cover Steel
4 Screws Steel
5 Connector board WEEE
6 Spacer Steel
7 Screw Steel
8 Connector cover ABS
9 Base board WEEE
10 Spacer Steel
11 Shield plate Aluminum zinc
12 TPLC board WEEE
13 Screw Steel
14 Skiip module plate Steel
15 Screw Steel
16 Chassis lid Aluminum
17 Washer Steel
18 Radio cover ABS
19 Front lid Aluminum
20 Lithium battery Battery
21 IT board WEEE
22 Speaker WEEE
23 Front Aluminum
24 Logo plate Aluminum
25 Overlay WEEE

Original instructions
Atlas Copco Industrial
Technique AB
SE-10523 STOCKHOLM
Sweden
Telephone: [phone]
www.atlascopco.com
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