Atlas Copco ETD M120ABL V2 Instruction sheet

ETD M120ABL V2
Printed Matter No. 9836 7911 01 Screwdriver
Publication Date 2019-11-22
Valid from Serial No. A6410001
Valid to Serial No. C1819999 Product Instructions
ETD M 120 ABL V2 ( 30–120 cNm) 8432081582
Hand held current controlled
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

2© Atlas Copco Industrial Technique AB - 9836 7911 01
Table of Contents
Product information................................................................................................3
General information ..........................................................................................3
Safety signal words ...............................................................................3
Warranty ................................................................................................3
ServAid ..................................................................................................3
Website..................................................................................................4
Safety Data Sheets MSDS/SDS............................................................4
Country of origin ....................................................................................4
Dimensional drawings ...........................................................................4
Overview...........................................................................................................4
Applications ...........................................................................................4
Product data ..........................................................................................4
Service overview...............................................................................................5
Service recommendations .....................................................................5
Microtorque Front Part Test...................................................................5
Preventive maintenance ........................................................................7
Installation ...............................................................................................................8
Installation instructions .....................................................................................8
Installing the tool....................................................................................8
Operation .................................................................................................................9
Ergonomic guidelines .......................................................................................9
Tool...................................................................................................................9
Mount bit................................................................................................9
Tighten joint .........................................................................................10
Unscrew joint .......................................................................................10
Service ...................................................................................................................11
Preventing ESD problems ..............................................................................11
Maintenance instructions ................................................................................11
Service recommendations ...................................................................11
Preventive maintenance ......................................................................11
Instructions ..........................................................................................11
Recycling ...............................................................................................................12
Recycling instruction.......................................................................................12
Recycling information .....................................................................................12

ETD M120ABL V2 EN Product information
© Atlas Copco Industrial Technique AB - 9836 7911 01 3
Product information
General information
WARNING Risk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow
all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
►Read all Safety Information delivered together with the different parts of the system.
►Read all Product Instructions for installation, operation and maintenance of the different parts of
the system.
►Read all locally legislated safety regulations regarding the system and parts thereof.
►Save all Safety Information and instructions for future reference.
Safety signal words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.
Warranty
■Product warranty will expire 12 months after the product is first taken into use, but will in any case ex-
pire at the latest 13 months after delivery.
■Normal wear and tear on parts is not included within the warranty.
■Normal wear and tear is that which requires a part change or other adjustment/overhaul during
standard tools maintenance typical for that period (expressed in time, operation hours or other-
wise).
■The product warranty relies on the correct use, maintenance, and repair of the tool and its component
parts.
■Damage to parts that occurs as a result of inadequate maintenance or performed by parties other
than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the
warranty.
■To avoid damage or destruction of tool parts, service the tool according to the recommended mainte-
nance schedules and follow the correct instructions.
■Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover
contracts. For further information contact your local Service representative.
For electrical motors:
■Warranty will only apply when the electric motor has not been opened.
ServAid
ServAid is a portal that contains technical information for all hardware and software products such as:
- Safety Information including declarations, standards and directives
- Technical data

Product information EN ETD M120ABL V2
4© Atlas Copco Industrial Technique AB - 9836 7911 01
- Installation, Operation and Service Instructions
- Spare parts lists
- Accessories
ServAid is continuously updated and is available at:
https://servaid.atlascopco.com
For further information contact your local Atlas Copco representative.
Website
Log in to Atlas Copco: www.atlascopco.com.
You can find information concerning our products, accessories, spare parts and published matters on our
website.
Safety Data Sheets MSDS/SDS
The safety data sheets describes chemical products sold by Atlas Copco.
For more information, consult the website:
www.atlascopco.com
Choose Products - Safety Data Sheets, and follow the instructions on the page.
Country of origin
Please refer to the information on the product label.
Dimensional drawings
For information about the dimensions of a product, see the Dimensional drawings archive:
http://webbox.atlascopco.com/webbox/dimdrw
Overview
Applications
The MicroTorque screw fastening systems are ultra low-torque applications, starting at a toque level of 0.5
cNm.
Product data
Ordering No 8432081582
Model ETD M 120 ABL V2
Bit drive 1/4
Shut-off system Current control
Length 240 mm
Overall width 43 mm
Speed range 900 r/min
Torque range 30–120 cNm
Torque range 2.7–10.6 in lb
Motor voltage 24 V d.c.
Motor power 150 W
Weight 0.65- kg
Weight 1.43- lb
Operating temperature (min to max) 5ºC to 40ºC (41ºF to 104ºF)

ETD M120ABL V2 EN Product information
© Atlas Copco Industrial Technique AB - 9836 7911 01 5
Storage temperature (min to max) -25ºC to 60ºC (-13ºF to 140ºF)
Service overview
Service recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■Clean appropriate parts accurately
■Replace any defective or worn parts
Microtorque Front Part Test
The Microtorque Front Part validation test is performed in two separated parts, one for bit run out and one
for bit grounding. Validation of both bit wobbling and bit grounding is part of the tool verification plan.
Bit wobbling test
To perform the test, place the tool in the rig and securely fastened with the spanner. Connect the tool to
the controller and run at no load. The rotation speed is set to 200±10 rpm.

Product information EN ETD M120ABL V2
6© Atlas Copco Industrial Technique AB - 9836 7911 01
Bit grounding test
The bit grounding test is performed on a running tool, rotating without load. The ground circuit stability and
performance is validated using a voltmeter.
To perform the test, place the tool in the rig and securely fastened. The bit grounding test bit is mounted
on the tested tool. The tool is connected to the controller and rotation speed is set to 200±10 rpm. The
voltmeter is connected to the test bit cable and to the outside of the tool connector with the alligator clamp.

ETD M120ABL V2 EN Product information
© Atlas Copco Industrial Technique AB - 9836 7911 01 7
Preventive maintenance
Recommended interval between actions:
Valid at normal usage of the tool at a load up to 70% of maximum torque.
Interval Action
1.500.000 cycles or 1 year Calibrate the tool
2.000.000 cycles Exchange front part
3.000.000 cycles Exchange motor

Installation EN ETD M120ABL V2
8© Atlas Copco Industrial Technique AB - 9836 7911 01
Installation
Installation instructions
Installing the tool
■Connect the tool to the drive using the supplied cable.
■If required, hang the tool securely, for example from a balancer.
The tool can also be fixtured using the threds at the front part, accessible under the thread protection ring.
NOTICE Make sure the cable is not bent more than a radious of 55 mm (2.2 in).

ETD M120ABL V2 EN Operation
© Atlas Copco Industrial Technique AB - 9836 7911 01 9
Operation
Ergonomic guidelines
Consider your workstation as you read through this list of general ergonomic guidelines and see if you can
identify areas for improvement in posture, component placement, or work environment.
■Take frequent breaks and change work positions frequently.
■Adapt the workstation area to your needs and the work task.
■Adjust for convenient reach range by determining where parts or tools should be located to avoid
static load.
■Use workstation equipment such as tables and chairs appropriate for the work task.
■Avoid work positions above shoulder level or with static holding during assembly operations.
■When working above shoulder level, reduce the load on the static muscles by reducing the weight
of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce
the load on the static muscles by holding the tool close to the body.
■Make sure to take frequent breaks.
■Avoid extreme arm or wrist postures, particularly for operations requiring a degree of force.
■Adjust for convenient field of vision by minimizing movement of the eyes and head during the work
task.
■Use the appropriate lighting for the work task.
■Select the appropriate tool for the work task.
■Use ear protection equipment in noisy environments.
■Use high-quality inserted tools or consumables to minimize exposure to excessive levels of vibration.
■Minimize exposure to reaction forces.
■When cutting:
A cut-off wheel can get stuck if the wheel is either bent or if it is not guided properly. Make sure to
use the correct flanges for cut-off wheels and avoid bending the wheel during cut-off operation.
■When drilling:
The drill might stall when the drill bit breaks through. Makes sure you use support handles if the
stall torque is too high. The safety standard ISO11148 part 3 recommends using something to ab-
sorb the reaction torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
■When using direct-driven screw or nutrunners:
Reaction forces depend on tool setting and joint characteristics. The ability to bear reaction forces
depends on the operator’s strength and posture. Adapt the torque setting to the operator's strength
and posture and use a torque arm or reaction bar if the torque is too high.
■Use dust extraction system or mouth protection mask in dusty environments.
Tool
Mount bit
1. Press the chuck ring inwards

Operation EN ETD M120ABL V2
10 © Atlas Copco Industrial Technique AB - 9836 7911 01
2. Insert the bit
3. Turn the bit, if not seated properly
Tighten joint
Starting the tightening process depends on the installation and set-up of the tool, for example:
■Press the start lever (A) briefly.
■Press and hold the start lever (A) until the tightening is finished.
■Start the tool using an external device, for example a foot switch.
The tightening result is shown with the colour of the display and status indicator:
■Green light - tightening OK
■Blue light - batch finished
■Red light - faulty tightening
Unscrew joint
Starting the unscrew process depends on the installation and set-up of the tool, for example:
■Press the reverse lever (B) briefly.
■Press and hold the reverse lever (B) until the loosening is finished.
■Start the tool using an external device.

ETD M120ABL V2 EN Service
© Atlas Copco Industrial Technique AB - 9836 7911 01 11
Service
Preventing ESD problems
The components inside the tool and controller are sensitive to electrostatic discharge. To avoid future mal-
function, make sure that service and maintenance is carried out in an ESD approved work environment.
The figure below shows an example of an appropriate service work station.
Maintenance instructions
Service recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guidelines:
■Clean appropriate parts accurately
■Replace any defective or worn parts
Preventive maintenance
Recommended interval between actions:
Valid at normal usage of the tool at a load up to 70% of maximum torque.
Interval Action
1.500.000 cycles or 1 year Calibrate the tool
2.000.000 cycles Exchange front part
3.000.000 cycles Exchange motor
Instructions
Service equipment:
■Normal workshop equipment.
■Necessary special equipment as shown in the exploded views/tables.
■For testing a calibration rig is recommended.
■PC with internet connection to be able to download necessary keys.

Recycling EN ETD M120ABL V2
12 © Atlas Copco Industrial Technique AB - 9836 7911 01
Recycling
Recycling instruction
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle
the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.
Recycling information
Part Recycle as
1 Front part Steel
2 Grounding ring Metal, Bronze
3 Spring ring Metal, Steel
4 Cover ring Metal, Aluminium
5 Sleeve Metal, Steel
6 Handle Metal, Aluminium
7 Screw Metal, Steel
8 Washer Metal, Steel
9 PTS board Electronics
10 Holder Plastic, Other, PA
11 Housing Metal, Steel

ETD M120ABL V2 EN Recycling
© Atlas Copco Industrial Technique AB - 9836 7911 01 13
Part Recycle as
12 Ball bearing Metal, Steel
13 Gear complete Metal, Steel
14 Pinion Metal, Steel
15 Snap ring Metal, Steel
16 Ball bearing Metal, Steel
17 Holder Metal, Steel
18 Shaft Metal, Steel
19 Spring complete Metal, Steel
20 Screw Metal, Steel
21 Flange Metal, Steel
22 Motor Electronics
23 Flex cable Metal, copper
24 Motor housing Metal, Aluminium
25 Pin Metal, Steel
26 Reversing lever Metal, Aluminium
27 Pin Metal, Steel
28 Spring Metal, Steel
29 Screw Metal, Steel
30 Pin Metal, Steel
31 Spring Metal, Steel
32 Start lever Metal, Aluminium
33 Pin Metal, Steel
34 Spring Metal, Steel
35 Circut board Electronics
36 Temperature sensor Electronics
37 Cover Plastic, Other, PA
38 Plate Metal, Steel
39 Screw Metal, Steel
40 Connector Metal, Steel

Original instructions
Atlas Copco Industrial
Technique AB
SE-10523 STOCKHOLM
Sweden
Telephone: [phone]
Telefax: [phone]
www.atlascopco.com
© Copyright 2019, Atlas Copco Industrial Technique AB. All rights reserved. Any
unauthorized use or copying of the contents or part thereof is prohibited. This
applies in particular to trademarks, model denominations, part numbers and
drawings. Use only authorized parts. Any damage or malfunction caused by the
use of unauthorized parts is not covered by Warranty or Product Liability.
Out of respect to wildlife and nature, our technical literature is printed on
environmentally friendly paper.