Atlas Copco ETP ST101-700-F-HAD Instruction sheet

ETP ST101-700-F-HAD
Printed Matter No. 9839 2105 01 Electric pistol grip nutrunner
Publication Date 2020-03-12
Valid from Serial No. C1720001 Product Instructions
ETP ST101-700-F-HAD
(210-700 Nm)
8433230271
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

2© Atlas Copco Industrial Technique AB - 9839 2105 01
Table of Contents
Product Information................................................................................................3
General Information ..........................................................................................3
Symbols on the Tool..............................................................................3
Safety Signal Words ..............................................................................3
Warranty ................................................................................................4
Website..................................................................................................4
ServAid ..................................................................................................4
Safety Data Sheets MSDS/SDS............................................................4
Product Safety Video for Nutrunners.....................................................4
Country of Origin ...................................................................................5
Dimensional Drawings...........................................................................5
Overview...........................................................................................................5
The Tensor System ...............................................................................5
Technical Product Data .........................................................................5
Service Overview..............................................................................................5
Service Recommendations....................................................................5
Installation ...............................................................................................................6
Installation Requirements .................................................................................6
Connecting the tool................................................................................6
Grounding..............................................................................................6
Installation Instructions .....................................................................................6
Fitting of the tool cable ..........................................................................6
Operation .................................................................................................................7
Ergonomic Guidelines.......................................................................................7
Operating Instructions.......................................................................................7
Operating...............................................................................................7
Service .....................................................................................................................9
Preventing ESD Problems ................................................................................9
Maintenance Instructions..................................................................................9
Service Recommendations....................................................................9
Overhaul ................................................................................................9
Lubrication Instructions...................................................................................10
Lubricating Guide ................................................................................10
Lubrication ...........................................................................................10
Repair Instructions..........................................................................................10
Repair ..................................................................................................10
Troubleshooting....................................................................................................11
Power Focus 3000/4000.................................................................................11
Power Focus 600/6000...................................................................................11
If the tool becomes very hot............................................................................11
Recycling ...............................................................................................................12
Environmental Regulations.............................................................................12

ETP ST101-700-F-HAD EN Product Information
© Atlas Copco Industrial Technique AB - 9839 2105 01 3
Product Information
General Information
WARNING Risk of Property Damage or Severe Injury
Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow
all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.
►Read all Safety Information delivered together with the different parts of the system.
►Read all Product Instructions for installation, operation and maintenance of the different parts of
the system.
►Read all locally legislated safety regulations regarding the system and parts thereof.
►Save all Safety Information and instructions for future reference.
Symbols on the Tool
The symbols on the tool have the following meanings:
A Directive 2006/42/EC on Machinery specifies the essential health and safety requirements the prod-
uct has to meet in order for the manufacturer to affix the CE marking.
B When operating the device be sure to use caution.
C The symbol indicates that parts within the product must be handled in accordance with the WEEE
Directive.
D Read the instruction manual/booklet before starting work or before operating equipment or machin-
ery.
Safety Signal Words
The safety signal words Danger, Warning, Caution, and Notice have the following meanings:
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.

Product Information EN ETP ST101-700-F-HAD
4© Atlas Copco Industrial Technique AB - 9839 2105 01
NOTICE NOTICE is used to address practices not related to personal injury.
Warranty
■Product warranty will expire 12 months after the product is first taken into use, but will in any case ex-
pire at the latest 13 months after delivery.
■Normal wear and tear on parts is not included within the warranty.
■Normal wear and tear is that which requires a part change or other adjustment/overhaul during
standard tools maintenance typical for that period (expressed in time, operation hours or other-
wise).
■The product warranty relies on the correct use, maintenance, and repair of the tool and its component
parts.
■Damage to parts that occurs as a result of inadequate maintenance or performed by parties other
than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the
warranty.
■To avoid damage or destruction of tool parts, service the tool according to the recommended mainte-
nance schedules and follow the correct instructions.
■Warranty repairs are only performed in Atlas Copco workshops or by Certified Service Partners.
Atlas Copco offers extended warranty and state of the art preventive maintenance through its ToolCover
contracts. For further information contact your local Service representative.
For electrical motors:
■Warranty will only apply when the electric motor has not been opened.
Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on
the Atlas Copco website.
Please visit: www.atlascopco.com.
ServAid
ServAid is a portal that is continuously updated and contains Technical Information, such as:
■Regulatory and Safety Information
■Technical Data
■Installation, Operation and Service Instructions
■Spare Parts Lists
■Accessories
■Dimensional Drawings
Please visit: https://servaid.atlascopco.com.
For further Technical Information, please contact your local Atlas Copco representative.
Safety Data Sheets MSDS/SDS
The Safety Data Sheets describe the chemical products sold by Atlas Copco.
Please consult the Atlas Copco website for more information www.atlascopco.com/sds.
Product Safety Video for Nutrunners
Learn more about safety features on Atlas Copco nutrunners and what measures the operator has to take
for a safe operation. Click the link or scan the QR code below to view the video:
https://www.youtube.com/watch?v=FAh6yttvUpw

ETP ST101-700-F-HAD EN Product Information
© Atlas Copco Industrial Technique AB - 9839 2105 01 5
Country of Origin
For the Country of Origin, please refer to the information on the product label.
Dimensional Drawings
Dimensional Drawings can be found either in the Dimensional Drawings Archive, or on ServAid.
Please visit: http://webbox.atlascopco.com/webbox/dimdrw or https://servaid.atlascopco.com.
Overview
The Tensor System
The Tensor system consists of a range of tightening tools powered by brushless electric motors and differ-
ent drive units.
Motors are available in different sizes. All tools are protected from overheating of the motor. Electrical pro-
tection system is based on an earth fault circuit brake, Earth Fault Protector (EFP). The EFP senses small
current leakage (>30mA) and if leakage occurs, the drive is switched off (30ms). Changing, interfering or
tampering with the protection system voids all warranty and obligations from Atlas Copco. Trouble-shoot-
ing and re-start of the system may only be carried out by an authorized person. Check the function of the
EFP on a regular basis by pressing the trip-button. The EFP should switch off accordingly.
Technical Product Data
Technical Product Data can be found on either ServAid, or the Atlas Copco website.
Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
Service Overview
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guide-
lines:
■Clean appropriate parts accurately
■Replace any defective or worn parts

Installation EN ETP ST101-700-F-HAD
6© Atlas Copco Industrial Technique AB - 9839 2105 01
Installation
Installation Requirements
Connecting the tool
The tool should, via its correct Power Focus drive unit, be connected to the mains, 230V/50Hz alterna-
tively 115V/ 60Hz, single phase. See instructions for your Power Focus drive unit.
Grounding
If the tool is mounted in a handheld or hand guided fixture, the fixture should be connected to the drive us-
ing a separate 2.5mm2 grounding cable.
Installation Instructions
Fitting of the tool cable
■Make sure that the tool cable is of correct type.
■Align the cable connector using the two asymmetrically positioned heads on the connector to fit in the
slots in the tool handle.
■Tighten the lock nut.
■Make sure that the connection is correct by pulling, pushing and turning the cable connector (there
should be no movement).
The tool has a built in electronic memory chip that will transmit the torque transducer calibration value
and angle pulses to the POWER FOCUS/drive unit. Any changes made of these values in the
POWER FOCUS while the tool is connected will be stored in the tool memory.

ETP ST101-700-F-HAD EN Operation
© Atlas Copco Industrial Technique AB - 9839 2105 01 7
Operation
Ergonomic Guidelines
Consider your workstation as you read through this list of general ergonomic guidelines to identify areas
for improvement in posture, component placement, or work environment.
■Take frequent breaks and change work positions frequently.
■Adapt the workstation area to your needs and the work task.
■Adjust for a convenient reach range by determining where parts and tools need to be located to
avoid static load.
■Use workstation equipment such as tables and chairs appropriate for the work task.
■Avoid work positions above shoulder level or with static holding during assembly operations.
■When working above shoulder level, reduce the load on the static muscles by lowering the weight
of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce
the load on the static muscles by holding the tool close to the body.
■Take frequent breaks.
■Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.
■Adjust for a convenient field of vision that requires minimal eye and head movements.
■Use appropriate lighting for the work task.
■Select the appropriate tool for the work task.
■In noisy environments, use ear protection equipment.
■Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibra-
tion.
■Minimize exposure to reaction forces.
■When cutting:
A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct
flange for the cut-off wheel and avoid bending the cut-off wheel during operation.
■When drilling:
The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high.
The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque
above 10 Nm for pistol grip tools and 4 Nm for straight tools.
■When using direct-driven screwdrivers or nutrunners:
Reaction forces depend on the tool settings and joint characteristics. Strength and posture deter-
mine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the op-
erator's strength and posture and use a torque arm or reaction bar if the torque is too high.
■In dusty environments, use a dust extraction system or wear a mouth protection mask.
Operating Instructions
Operating
Make sure that the tool is in correct working order and that the controller is correctly programmed to avoid
unexpected behaviour from the tool, which may result in operator injury.
Check that the tool is in the correct running direction by looking at the function light situated above the tool
handle, by turning the reverse ring (only for ETV/ETD DS or by turning the arm on the trigger knob (only
for ETP DS).
The soft-start function facilitates entering the screw head and thread.
The duration of the soft start is adjustable, see the manual for the drive unit.
The tool is equipped with signal lights,
■Green = OK tightening

Operation EN ETP ST101-700-F-HAD
8© Atlas Copco Industrial Technique AB - 9839 2105 01
■Yellow = Warning – low torque (not for ES)
■Red = Warning – high torque
■Orange = Function indicator (only for SL and DL)
■Blue = Function indicator (only for SL)

ETP ST101-700-F-HAD EN Service
© Atlas Copco Industrial Technique AB - 9839 2105 01 9
Service
Preventing ESD Problems
The components inside the product and controller are sensitive to electrostatic discharge. To avoid future
malfunction, make sure that service and maintenance is carried out in an ESD approved work environ-
ment. The figure below shows an example of an appropriate service work station.
Maintenance Instructions
Service Recommendations
Preventive maintenance is recommended at regular intervals. See the detailed information on preventive
maintenance. If the product is not working properly, take it out of service and inspect it.
If no detailed information about preventive maintenance is included, follow these general guide-
lines:
■Clean appropriate parts accurately
■Replace any defective or worn parts
Overhaul
Have your power tool serviced by a qualified repair person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
Service must only be carried out by qualified personnel who have access to the Service instruction and/or
have been trained for service on this tool.
The electric motor is a sealed unit and may under no circumstances be opened by anyone else than Atlas
Copco Industrial Technique AB.
If it is judged that the electric motor is defect or in need of service, the complete motor unit should be re-
turned to Atlas Copco Industrial Technique AB for exchange.
Motors which have been opened by anyone else than Atlas Copco Industrial Technique AB will not be ser-
viced.
Overhaul and preventive maintenance is recommended at regular intervals once per year or after maxi-
mum 250.000 tightening depending on which occurs sooner. More frequent overhaul may be needed if the
machine is used in heavy-duty operations. If the machine not is working properly, it should immediately be
taken away for inspection.
When dismantling the tool always use the specially designed service tool 4080 0848 80, (two service
tools are required).

Service EN ETP ST101-700-F-HAD
10 © Atlas Copco Industrial Technique AB - 9839 2105 01
Lubrication Instructions
Lubricating Guide
Brand Cable nut Gears
Molycote BR2 Plus
CRC Litium grease No. 3020
Brand Angle gears General purpose
Molycote Longterm 2 plus
Almagard LE 3751
Lubrication
Planetary gears, needle bearings and ball bearings must be lubricated with soft grease containing molyb-
denumdisulphide at the regular overhaul of the tool.
Repair Instructions
Repair
Repair must only be carried out by qualified authorised personnel. For further information contact your lo-
cal Atlas Copco sales representative.

ETP ST101-700-F-HAD EN Troubleshooting
© Atlas Copco Industrial Technique AB - 9839 2105 01 11
Troubleshooting
Power Focus 3000/4000
Is the POWER FOCUS switched on and in RUN mode? Check that the correct POWER FOCUS is used
(ST31/ST32/ST61/STR31/STR61-Tensor3-7, ST81-Tensor8-9). Check the fuses for the drive part. Check
Drive parameters, refer to the User Guide of the POWER FOCUS/ drive unit. Check the earth fault circuit
breaker on the backside of the drive. Should it have tripped, make sure to find the primary fault before re-
suming operation. Check that the wiring on the remote start connector is correct. For further information
see 9836 2258.
Power Focus 600/6000
Is the unit switched on? Check the earth fault circuit breaker behind the front door. Should it have tripped,
make sure to find the primary fault before resuming operation. Check that the wiring on the remote start
connector is correct. For further information see 9836 4954/9836 7446.
If the tool becomes very hot
With proper adjustment the tool can handle any normal line jobs that an operator sustains. What can
cause overheating are combinations of some factors: torque above rated, too low speed, too long ramp
time (motor has to give high torque for a long time), very high prevailing torque, very soft joints, short cycle
time. To correct, look over speed, ramp time, tightening strategy. One stage and Ergoramp are most heat
conserving when applicable. Please refer to the User Guide of your POWER FOCUS. If the above correc-
tions are not enough, choose a tool of the next higher capacity.

Recycling EN ETP ST101-700-F-HAD
12 © Atlas Copco Industrial Technique AB - 9839 2105 01
Recycling
Environmental Regulations
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle
the components in accordance with local legislation.
Batteries shall be taken care of by your national battery recovery organization.

Original instructions
Atlas Copco Industrial
Technique AB
SE-10523 STOCKHOLM
Sweden
Telephone: [phone]
www.atlascopco.com
© Copyright 2020, Atlas Copco Industrial Technique AB. All rights reserved.
Any unauthorized use or copying of the contents or part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers
and drawings. Use only authorized parts. Any damage or malfunction caused
by the use of unauthorized parts is not covered by Warranty or Product
Liability.
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