Atlas Copco ETDST101-150-20 User manual

ETDST101-150-20
Printed Matter No.9836 8074 00 Electric straight nutrunner
Valid from Serial No.B9690001
2013-10-01 Product Instructions
ETD ST101-150-B20-T40F ( 30–150
Nm)
8433218136
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and in-
structions may result in electric shock, fire and/
or serious injury.
Save all warnings and instructions for future
reference

2© Atlas Copco Industrial Technique AB - 9836 807400 00
Table of Contents
EN Product Instructions.......................................................................... 3
FR Notice d'utilisation du produit........................................................ 13
DE Produktanweisungen...................................................................... 23
ES Instrucciones del producto ............................................................ 33
PT Instruções para Produto ................................................................ 43
IT Istruzioni sul prodotto..................................................................... 53
SV Produktinstruktioner ....................................................................... 63
RU Инструкции по изделию .............................................................. 73
CS Pokyny kpoužívání výrobku ......................................................... 83
ZH 产品说明........................................................................................... 93
JA 製品に関する指示......................................................................... 103
KO 제품 지침........................................................................................ 113

ETDST101-150-20 EN Product information
© Atlas Copco Industrial Technique AB - 9836 807400 00 3
Product information
General information
WARNING
• Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric
shock, fire and/or serious injury.
• Save all warnings and instructions for future reference.
WARNING
Special precautions
• Avoid using tightening strategies in applications outside their limitations.
• Major changes in joint characteristics will affect the operator reaction force.
• Consider that a joint failure or a tool error can cause sudden unexpected re-
action force and possibly injure the operator.
• Recommended value for Rundown Complete is 10% of target torque.
Safety signal words
The safety signal words Danger, Warning, Caution, and Notice have the follow-
ing meanings:
DANGER DANGER indicates a hazardous situation which, if
not avoided, will result in death or serious injury.
WARNING WARNING indicates a hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION CAUTION, used with the safety alert symbol, indi-
cates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to
personal injury.
Warranty
Contact the Atlas Copco sales representative within your area to claim a prod-
uct. Warranty will only be approved if the product has been installed, operated,
lubricated and overhauled according to the Product Instructions.
Warranty will not be approved if it should be detected that the electric motor
has been opened.
Please also see the delivery conditions applied by the local Atlas Copco com-
pany.
ServAid
ServAid is a utility for providing updated product information concerning:

Product information EN ETDST101-150-20
4© Atlas Copco Industrial Technique AB - 9836 807400 00
- Safety instructions
- Installation, Operation and Service instructions
- Exploded views
ServAid facilitates the ordering process of spare parts, service tools and acces-
sories for the product of your choice. It is continuously updated with informa-
tion of new and redesigned products.
You can use ServAid to present content in a specific language, provided that
translations are available, and to display information about obsolete products.
ServAid offers an advanced search functionality of our entire product range.
ServAid is available on DVD and on the web:
http://servaidweb.atlascopco.com
For further information contact your Atlas Copco sales representative or e-mail
us at:
[email protected]
Product safety video for nutrunners
Learn more about safety features on Atlas Copco nutrunners and what measures
the operator has to take for a safe operation. Click the link or scan the QR code
below to view the video:
http://www.atlascopco.com/videogallery/#detail/77f67648-30f0-4b92-
bab6-885ea6b054db
Overview
The Tensor system
The Tensor system consists of a range of tightening tools powered by brushless
electric motors and different drive units.
Motors are available in different sizes. All tools are protected from overheating
of the motor. Electrical protection system is based on an earth fault circuit
brake, Earth Fault Protector (EFP). The EFP senses small current leakage
(>30mA) and if leakage occurs, the drive is switched off (30ms). Changing, in-
terfering or tampering with the protection system voids all warranty and obliga-
tions from Atlas Copco. Trouble-shooting and re-start of the system may only
be carried out by an authorized person. Check the function of the EFP on a reg-
ular basis by pressing the trip-button. The EFP should switch off accordingly.
Technical data
Ordering No 8433218136
Model ETD ST101-150-B20-T40F
Model type Straight
Distance center to side 33 mm
Speed 685 r/min
Length 706 mm
Torque range 30–150 Nm

ETDST101-150-20 EN Product information
© Atlas Copco Industrial Technique AB - 9836 807400 00 5
Torque range 22–109 ft lb
Square drive 3/4 in
Weight 4.3 kg
Weight 9.3 lb
Height N/A mm
Motor power 1500 W
Motor voltage 200 V
Motor voltage type 3 a.c.
Service intervals
Service recommendations
Overhaul and preventive maintenance is recommended at regular intervals. See
the Preventive maintenance section for detailed information regarding over-
haul of your tool and specific parts. If the machine is not working properly, it
should immediately be taken away for inspection. At the overhauls, all parts
should be cleaned accurately and defective or worn parts should be replaced.

Installation EN ETDST101-150-20
6© Atlas Copco Industrial Technique AB - 9836 807400 00
Installation
Installation requirements
Installation
Connecting tool
The tool should, via its correct Power Focus drive unit, be connected to the
mains, 230V/50Hz alternatively 115V/ 60Hz, single phase. See instructions for
your Power Focus drive unit.
Tool display
The tool display is turned on from the controller.
On Power Focus 4000:
• Push the Prog button
• Use the navigation buttons to follow the path > Tool > Configuration > Ac-
cessory bus > ST bus > Mode
Socket release function
It is recommended to use the socket release function on all the ETP ST101
tools. When the function is enabled, the socket rotates backwards 3 oafter a
completed tightening. The aim is to reduce tension on the reaction bar and to
make it easier to remove the tool.
The socket release function is turned on from the controller.
On Power Focus 4000:
• Push the Prog button
• Use the navigation buttons to follow the path > Pset > Programming+ > Op-
tions > Socket release > Mode On
Grounding
If the tool is mounted in a handheld or hand guided fixture, the fixture should
be connected to the drive using a separate 2.5mm2 grounding cable.
Installation instructions
Fitting of the tool cable
• Security check that the cable type is correct
• Align the cable connector using the two asymmetrically positioned heads on
the connector to fit in the slots in the tool handle.
• Tighten the lock nut.
• Security check that the connection is correct by pulling, pushing and turning
the cable connector (there should be no movement).
The tool has a built in electronic memory chip that will transmit the torque
transducer calibration value and angle pulses to the POWER FOCUS/drive
unit. Any changes made of these values in the POWER FOCUS while the
tool is connected will be stored in the tool memory.

ETDST101-150-20 EN Operation
© Atlas Copco Industrial Technique AB - 9836 807400 00 7
Operation
Ergonomics
Ergonomic guidelines
Consider your workstation as you read through this list of general ergonomic
guidelines and see if you can identify areas for improvement in posture, compo-
nent placement, or work environment.
• Take frequent breaks and change work positions frequently.
• Adapt the workstation area to your needs and the work task.
• Adjust for convenient reach range by determining where parts or tools
should be located to avoid static load.
• Use workstation equipment such as tables and chairs appropriate for the
work task.
• Avoid work positions above shoulder level or with static holding during as-
sembly operations.
• When working above shoulder level, reduce the load on the static mus-
cles by reducing the weight of the tool, using for example torque arms,
hose reels or weight balancers. You can also reduce the load on the static
muscles by holding the tool close to the body.
• Make sure to take frequent breaks.
• Avoid extreme arm or wrist postures, particularly for operations requir-
ing a degree of force.
• Adjust for convenient field of vision by minimizing movement of the eyes
and head during the work task.
• Use the appropriate lighting for the work task.
• Select the appropriate tool for the work task.
• Use ear protection equipment in noisy environments.
• Use high-quality inserted tools or consumables to minimize exposure to ex-
cessive levels of vibration.
• Minimize exposure to reaction forces.
• When cutting:
A cut-off wheel can get stuck if the wheel is either bent or if it is not
guided properly. Make sure to use the correct flanges for cut-off wheels
and avoid bending the wheel during cut-off operation.
• When drilling:
The drill might stall when the drill bit breaks through. Makes sure you
use support handles if the stall torque is too high. The safety standard
ISO11148 part 3 recommends using something to absorb the reaction
torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.
• When using direct-driven screw or nutrunners:
Reaction forces depend on tool setting and joint characteristics. The abil-
ity to bear reaction forces depends on the operator’s strength and pos-
ture. Adapt the torque setting to the operator's strength and posture and
use a torque arm or reaction bar if the torque is too high.
• Use dust extraction system or mouth protection mask in dusty environments.

Operation EN ETDST101-150-20
8© Atlas Copco Industrial Technique AB - 9836 807400 00
Operating instructions
Operating
Make sure that the tool is in correct working order and that the controller is cor-
rectly programmed to avoid unexpected behaviour from the tool, which may re-
sult in operator injury.
Check that the tool is in the correct running direction by looking at the function
light situated above the tool handle, by turning the reverse ring (only for ETV/
ETD DS or by turning the arm on the trigger knob (only for ETP DS).
The soft-start function facilitates entering the screw head and thread.
The duration of the soft start is adjustable, see the manual for the drive unit.
The tool is equipped with signal lights,
• Green = OK tightening
• Yellow = Warning – low torque (not for ES)
• Red = Warning – high torque
• Orange = Function indicator (only for SL and DL)
• Blue = Function indicator (only for SL)

ETDST101-150-20 EN Service
© Atlas Copco Industrial Technique AB - 9836 807400 00 9
Service
Maintenance
Preventing ESD problems
The components inside the tool and controller are sensitive to electrostatic dis-
charge. To avoid future malfunction, make sure that service and maintenance is
carried out in an ESD approved work environment. The figure below shows an
example of an appropriate service work station.
Service instructions
Overhaul and preventive maintenance is recommended at regular intervals once
per year or after maximum 250.000 tightening depending on which occurs
sooner. More frequent overhaul may be needed if used at high torque, high cy-
cle rate or long tightening times. If the machine is not working properly, it
should immediately be taken away for inspection.
At the overhauls, all parts should be cleaned accurately and defective or worn
parts (i.e. O-rings) should be replaced.
Cleaning/Inspection
Clean all parts thoroughly in white spirit or similar cleaning agent. After the
cleaning, inspect all parts. Damaged and worn parts should be replaced.
Lubrication
Overhaul
Service must only be carried out by qualified personnel who have access to the
Service instruction and/or have been trained for service on Tensor tools.
The electric motor is a sealed unit and may under no circumstances be
opened by anyone else than Atlas Copco Industrial Technique AB!
If you decide that the electric motor is defect or in need of service, return the
complete motor unit to Atlas Copco Industrial Technique for replacement.
Motors which have been opened by anyone else than Atlas Copco Industrial
Technique will not be serviced.

Service EN ETDST101-150-20
10 © Atlas Copco Industrial Technique AB - 9836 807400 00
Overhaul and preventive maintenance is recommended at regular intervals once
per year or after maximum 250.000 tightening depending on which occurs
sooner. More frequent overhaul may be needed if the machine is used in heavy-
duty operations. If the machine not is working properly, it should immediately
be taken away for inspection.
When dismantling the tool always use the specially designed service tool 4080
0848 80, (two service tools are required).
Lubrication
Planetary gears, needle bearings and ball bearings must be lubricated with soft
grease containing molybdenumdisulphide at the regular overhaul of the tool.
Lubrication
Lubricate specially gears and clutch with grease containing molybdenum disul-
phide (e.g. Molykote BR2 Plus). Please see exploded views. Lubricate o-rings
and threaded connections with grease before assembling.
Lubricating guide
Brand Cable nut Gears
Molycote BR2 Plus
CRC Litium grease No. 3020
Brand Angle gears General purpose
Molycote Longterm 2 plus
Almagard LE 3751
Repair
Repair
Repair must only be carried out by qualified authorised personnel. For further
information contact your local Atlas Copco sales representative.