Atlas RIV942 User manual

RIV942
PULL-TO-PRESSURE OR STROKE TOOL
FOR RIVET NUTS FROM #6-32 TO 1/2” AND M4 TO M12
AND RIVET STUDS #8-32 TO 5/16” AND M4 TO M8
OPERATING INSTRUCTIONS

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Instruction Manual - RIV942
NOTE: THE RIV942 TOOL COMES WITHOUT NOSE ASSEMBLY KITS.
NOSE ASSEMBLY KITS HAVE TO BE ORDERED SEPARATELY ACCORDING TO THE USER NEEDS.
1. Air piston return (without spring).
2. Power piston air outwardly, not through the piston.
4. Tie rods are now replaced by commercial screws.
5. Additional unscrewing in case the user installs the wrong insert, or in case it gets stuck due to an improper regulation.
6. 10 mm stroke.
7. Tool can be used with pressure regulation or with stroke regulation.
8. Force 6,969 lbs. / 31,000 N

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Instruction Manual - RIV942
GENERAL INFORMATION
MANUFACTURER
Rivit S.r.l. was born in 1973, it produces and distributes in Fasteners and Tools for Fixings (tools for rivets and rivet
nuts). The Company boasts much technical experience and oers a wide range of products related to fastening systems.
ASSISTANCE
In case you need any assistance concerning the use and the maintenance of the tool, or in case you need to order any spare parts,
you shall contact your local authorised dealer (or Rivit S.r.l. directly) specifying the identification/serial numbers of the tool, written
on its outer casing.
CERTIFICATION AND EC MARKING
The tool is manufactured in compliance with the European Directives, which are in force when the tool itself is put on the market. As
the tool is not included in ENCLOSURE IV of DIRECTIVE 2006/42/EC, Rivit S.r.l. issues a self-certification to apply the EC marking.
WARRANTY
The warranty has a validity of 12 months, as of the date indicated on the invoice.
The warranty only covers replaced parts; labor is not included.
The following are not covered by warranty: standard accessories (see section 2.5) and tool damages caused by:
• transport and/or handling, user’s mistakes,
• failed servicing/maintenance, as indicated in section 7 of this manual,
• faults and/or breakages that are not attributable to tool anomalies,
• normal consumption of consumables.
The warranty is invalidated both in case of unauthorized tampering/replacements of tool components and in case of use of
accessories, tools or consumables dierent to those recommended by the manufacturer, which could even cause injuries to the tool’s
user.
Rivit S.r.l. assumes responsibilities only if the tool is originally defective, but declines all forms of responsibility if the user fails to
follow the instructions given.
MANUAL STRUCTURE
This instruction manual must be read with particular attention by the Customer, as the correct pre-arrangement,
installation and use of the tool, are the correct basis for a good relationship between Manufacturer and Customer.
PURPOSE AND CONTENTS
The manual herein has the purpose of providing the Customer with all the information needed not only to use the tool correctly, but
also to manage it self-suiciently and safely. It includes information concerning technical aspects,
operation, maintenance, spare parts and safety.
Users and Qualied Technicians must read the instructions given herein thoroughly before starting to use the tool.
If you have any doubts on the meaning of the instructions given, please do not hesitate to contact Rivit S.r.l. for further explanations.
RECEIVERS
The manual herein has been written for both the operators and the technicians enabled to service the tool.
Operators must not carry out jobs reserved to service and/or qualified technicians.
Rivit S.r.l. is not liable for any damage deriving from the failed observance of this rule.
PLACING OF THE MANUAL
This instruction manual must be kept near the tool, inside a dedicated container and, above all, away from liquids or
anything else that may compromise its legibility.
OPERATING SYSTEM

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Instruction Manual - RIV942
AIR WORKING PRESSURE 90 PSI / 6 BAR
MAX AIR PRESSURE 70 to 100 PSI / 5 to 7 BAR
AIR CONSUMPTION 457.5 cu. in.
PER CYCLE AT 6 BAR 7.5 liter
MAX. STROKE .394” / 10 mm
MAX. AXIAL PULLING LOAD 6969 lbs. @ 90 PSI
31 kN @ 6 BAR
MOTOR SPEED (SPIN ON/OFF) 2000 rpm
WEIGHT 6.8 lbs. / 3.1 kg
VIBRATIONS < 2.5 m/s2
NOISE LEVEL < 80 dB (A)
The hydro-pneumatic RIV942 tool is designed to place the following fasteners:
• Female threaded rivet nuts (from #6-32 to 1/2” and M4 to M12)
• Male threaded rivet studs (from #8-32 to 5/16” and M4 to M8)
The hydro-pneumatic system and the mechanical components used in the inside structure of the RIV942, when compared with
other riveting tools, result to be much more reliable. A tool feature is a reduction of the problems caused by the wear and tear of the
components, and consequently the tool will last much longer and work better. The technical solutions adopted make the RIV942 more
compact and lighter: the result is a very handy tool.
The peculiarity of this tool is that it has two settings: pressure (force) and stroke (by adjusting the ring nut), and the screwing of the
rivet nut is done by pushing it directly on the screw.
Finally, the trigger has two stages: traction and unscrewing.
VIBRATION
When used correctly, the tool does not produce any dangerous vibration.
NOISE LEVEL
The tool is designed and manufactured in such a way that the noise level is very low. The weighed equivalent continuous acoustic
pressure level A in the operator position is indeed below 80 dB (A).
This information can allow the tool user to better evaluate the possible risks of danger.
TECHNICAL DATA
The following table provides the technical data and features of the tool, to which you must refer when contacting the ATLAS®Technical
Assistance Department at PennEngineering.
TECHNICAL DATA AND FEATURES

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Instruction Manual - RIV942
NOSE ASSEMBLIES AND STANDARD ACCESSORIES
The nose assemblies stated hereafter refers to standard tools.
Any special tool could consequently require special parts, different than those listed.
REF. PART NUMBER QTY DESCRIPTION
1 1701600 1 RIV942-HYDRO-PNEUMATIC TOOL FOR INSERTS (IN CASE)
2 2533800 1 EMERGENCY AND STROKE REGULATION PIN
3 3064400 1 HYDRAULIC OIL TYPE ISO VG 32 100CC
4 0369800 1 PLASTIC CASE
5 0207300 1 UNIVERSAL KEY
– – 1 INSTRUCTION MANUAL
OPTIONAL TOOLING
For Blind Threaded Insert Installation.
Nose assembly
screws into here
Insert Nose Assembly
HEAD RING NUT
Can be ordered separately. Part number 0327700.
Thread Part No. For Part No. For
Size Complete Insert Replacement
Nose Assembly SHCS / Mandrel(1)
#4-40 4326700 MC-91251A078 (50/box)
#6-32 3755100 IN-14328 (100/box)
#8-32 3755500 IN-03190 (100/box)
#10-24 — IN-08823 (100/box)
#10-32 3755900 IN-07085 (100/box)
1/4-20 3756100 IN-05336 (100/box)
1/4-28 — IN-08057 (100/box)
5/16-18 3756300 IN-04153 (100/box)
5/16-24 — IN-10834 (100/box)
3/8-16 3756700 IN-15776 (100/box)
3/8-24 — IN-16488 (50/box)
M3 3441100 IN-06219 (200/box)
M4 3441200 IN-03023 (200/box)
M5 3441300 IN-03038 (200/box)
M6 3441400 IN-13128 (200/box)
M8 3441500 IN-21070 (100/box)
M10 3441600 IN-03088 (100/box)
NOSE ASSEMBLY PART NUMBERS
(1) Replacement mandrels sold in box quantities shown above.
1
2
3
45

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT #6-32
REF. PART NUMBER QTY DESCRIPTION
1 3755100 1 KIT FOR BLIND THREADED INSERT #6-32 SOCKET HEAD CAP SCREW
1
KIT COMPOSITION
2
3
4 5
REF. PART NUMBER QTY DESCRIPTION
2 3755200 1 HEAD WITH RING NUT FOR #6-32 SCREW
3 3753300 1 ADAPTER FOR #6-32 SCREW (HOLE Ø 3.6)
4 IN-14328 (100/box) 1 SOCKET CAP SCREW #6-32 X 1.5”
5 3753400 1 HEXAGONAL JOINT WITH SPRING FOR #6-32 SCREW

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT #8-32
REF. PART NUMBER QTY DESCRIPTION
1 3755500 1 KIT FOR BLIND THREADED INSERT #8-32 SOCKET HEAD CAP SCREW
1
KIT COMPOSITION
2
3
4 5
REF. PART NUMBER QTY DESCRIPTION
2 3755600 1 HEAD WITH RING NUT FOR #8-32 SCREW
3 3753800 1 ADAPTER FOR #8-32 SCREW (HOLE Ø 4.2)
4 IN-03190 (100/box) 1 SOCKET CAP SCREW #8-32 X 1.5”
5 3753900 1 HEXAGONAL JOINT WITH SPRING FOR #8-32 SCREW

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT #10-32
REF. PART NUMBER QTY DESCRIPTION
1 37555900 1 KIT FOR BLIND THREADED INSERT #10-32 SOCKET HEAD CAP SCREW
KIT COMPOSITION
REF. PART NUMBER QTY DESCRIPTION
2 3755600 1 HEAD WITH RING NUT FOR #10-32 SCREW
3 3471700 1 ADAPTER FOR #10-32 SCREW (HOLE Ø 5.0)
4 IN-07085 (100/box) 1 SOCKET CAP SCREW #10-32 X 2.25”
4 IN-08823 (100/box) 1 SOCKET CAP SCREW #10-24 X 2.25”
5 3472000 1 HEXAGONAL JOINT FOR #10-32 SCREW
1
2
3
4 5

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT 1/4-20
REF. PART NUMBER QTY DESCRIPTION
1 3756100 1 KIT FOR BLIND THREADED INSERT 1/4-20 SOCKET HEAD CAP SCREW
KIT COMPOSITION
REF. PART NUMBER QTY DESCRIPTION
2 3756200 1 HEAD WITH RING NUT FOR 1/4-20 SCREW
3 3754600 1 ADAPTER FOR 1/4-20 SCREW (HOLE Ø 6.5)
4 IN-05336 (100/box) 1 SOCKET CAP SCREW 1/4-20 X 2.25”
4 IN-08057 (100/box) 1 SOCKET CAP SCREW 1/4-28 X 2.25”
5 3754700 1 HEXAGONAL JOINT FOR 1/4-20 SCREW
1
2
3
4 5

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT 5/16-18
REF. PART NUMBER QTY DESCRIPTION
1 3756300 1 KIT FOR BLIND THREADED INSERT 5/16-18 SOCKET HEAD CAP SCREW
KIT COMPOSITION
REF. PART NUMBER QTY DESCRIPTION
2 3756400 1 HEAD WITH RING NUT FOR 5/16-18 SCREW
3 3755300 1 ADAPTER FOR 5/16-18 SCREW (HOLE Ø 8.1)
4 IN-04153 (100/box) 1 SOCKET CAP SCREW 5/16-18 X 2.25”
4 IN-10834 (100/box) 1 SOCKET CAP SCREW 5/16-24 X 2.25”
5 3755000 1 HEXAGONAL JOINT FOR 5/16-18 SCREW
1
2
3
4 5

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT 3/8-16
REF. PART NUMBER QTY DESCRIPTION
1 3756700 1 KIT FOR BLIND THREADED INSERT 3/8-16 SOCKET HEAD CAP SCREW
KIT COMPOSITION
REF. PART NUMBER QTY DESCRIPTION
2 3756800 1 HEAD WITH RING NUT FOR 3/8-16 SCREW
3 IN-15776 (100/box) 1 SOCKET CAP SCREW 3/8-16 X 2.5”
3 IN-16488 (50/box) 1 SOCKET CAP SCREW 3/8-24 X 2.5”
4 3755700 1 HEXAGONAL JOINT FOR 3/8-16 SCREW
1
2
34

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT 1/2-13
REF. PART NUMBER QTY DESCRIPTION
1 4466600 1 KIT FOR BLIND THREADED INSERT 1/2-13
KIT COMPOSITION
REF. PART NUMBER QTY DESCRIPTION
2 4465900 1 SMALL HEAD FOR 1/2-13 INCH SCREW
3 4466000 1 RING NUT FOR HEAD
4 4238300 1 HEAD
5 4466100 1 LOCKING SCREW RING NUT
6 4466200 1 INCH SOCKET CAP SCREW 12.9 UNC 1/2”-13x3
7 4466300 1 RIVET NUT
8 4236600 1 JOINT WITH M10X12 NUT WRENCH 5MM
9 4466400 1 ADAPTER
10 4092300 1 NUT
11 4466500 1 ADAPTER
1
3 4 5 6 72 8 9 10 11

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT M4
REF. PART NUMBER QTY DESCRIPTION
1 3441200 1 KIT FOR BLIND THREADED INSERT M4 SOCKET HEAD CAP SCREW
1
KIT COMPOSITION
2
3
4 5
REF. PART NUMBER QTY DESCRIPTION
2 3470200 1 HEAD WITH RING NUT FOR M4 SCREW
3 3466300 1 ADAPTER FOR M4 SCREW
4 IN-03023 (200/box) 1 SOCKET CAP SCREW M4X55 12.9 UNI5931/DIN912
5 3470600 1 HEXAGONAL JOINT WITH SPRING FOR M4 SCREW

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT M5
REF. PART NUMBER QTY DESCRIPTION
1 3441300 1 KIT FOR BLIND THREADED INSERT M5 SOCKET HEAD CAP SCREW
1
KIT COMPOSITION
2
3
4 5
REF. PART NUMBER QTY DESCRIPTION
2 3471800 1 HEAD WITH RING NUT FOR M5 SCREW
3 3471700 1 ADAPTER FOR M5 SCREW
4 IN-03038 (200/box) 1 SOCKET CAP SCREW M5X55 12.9 UNI5931/DIN912
5 3472000 1 HEXAGONAL JOINT FOR M5 SCREW

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT M6
REF. PART NUMBER QTY DESCRIPTION
1 3441400 1 KIT FOR BLIND THREADED INSERT M6 SOCKET HEAD CAP SCREW
1
KIT COMPOSITION
2
3
4 5
REF. PART NUMBER QTY DESCRIPTION
2 3472200 1 HEAD WITH RING NUT FOR M6 SCREW
3 3472100 1 ADAPTER FOR M6 SCREW
4 IN-13128 (200/box) 1 SOCKET CAP SCREW M6X55 12.9 UNI5931/DIN912
5 3472500 1 HEXAGONAL JOINT FOR M6 SCREW

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT M8
REF. PART NUMBER QTY DESCRIPTION
1 3441500 1 KIT FOR BLIND THREADED INSERT M8 SOCKET HEAD CAP SCREW
1
KIT COMPOSITION
2
3
4 5
REF. PART NUMBER QTY DESCRIPTION
2 3472700 1 HEAD WITH RING NUT FOR M8 SCREW
3 3472600 1 ADAPTER FOR M8 SCREW
4 IN-21070 (100/box) 1 SOCKET CAP SCREW M8X60 12.9 UNI5931/DIN912
5 3472900 1 HEXAGONAL JOINT FOR M8 SCREW

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT M10
REF. PART NUMBER QTY DESCRIPTION
1 3441600 1 KIT FOR BLIND THREADED INSERT M10 SOCKET HEAD CAP SCREW
1
KIT COMPOSITION
2
34
REF. PART NUMBER QTY DESCRIPTION
2 0329000 1 HEAD WITH RING NUT FOR M10 SCREW
3 IN-03088 (100/box) 1 SOCKET CAP SCREW M10X60 12.9 UNI5931/DIN912
4 3441800 1 HEXAGONAL JOINT FOR M10 SCREW

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Instruction Manual - RIV942
KIT FOR BLIND THREADED INSERT M12
REF. PART NUMBER QTY DESCRIPTION
1 4259200 1 KIT FOR BLIND THREADED INSERT M12 SPECIAL SOCKET CAP SCREW
1
KIT COMPOSITION
2
34 5
REF. PART NUMBER QTY DESCRIPTION
2 0329100 1 HEAD WITH RING NUT FOR M12 SCREW
3 3532300 1 M12 SCREW BLOCKING RING NUT
4 3473300 1 SOCKET CAP SCREW M12X65 12.9 (NOT STANDARD)
5 3473400 1 HEXAGONAL JOINT WITH SPRING FOR M12 SCREW

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Instruction Manual - RIV942
Stud Nose Assembly
HEAD RING NUT
Can be ordered separately. Part number 0327700.
Thread Part No. For
Size Complete Stud
Nose Assembly
#8-32 4361900
#10-24 4362000
1/4-20 4362100
5/16-18 4362200
M4 3442300
M5 3442400
M6 3442500
M8 4259400
NOSE ASSEMBLY PART NUMBERS
OPTIONAL TOOLING
For Blind Threaded Stud Installation.
Kits are sold separately. A different kit is required for each thread size.
The tool is available with different kinds of head assemblies.
Nose assembly
screws into here

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Instruction Manual - RIV942
KIT FOR BLIND THREADED STUD #8-32
REF. PART NUMBER QTY DESCRIPTION
1 4361900 1 KIT FOR BLIND THREADED STUD #8-32
1
KIT COMPOSITION
REF. PART NUMBER QTY DESCRIPTION
2 2561200 1 HEAD WITH RING NUT FOR #8-32 STUD (HOLE Ø 4.25)
3 4377000 1 TIE ROD FOR #8-32 STUD
4 3441800 1 HEXAGONAL JOINT
2 3 4