Austlift 103901 User manual

USER MANUAL
WELD ON POINT COMPACT
CODE: 103901, 103902, 103904, 103906, 103909
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Australian Lifting Centre Pty Ltd

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Weld on Point Compact (Type WPC)
Austlift WPC type weld on lifting points can be welded on
any carbon steel surface as a lifting point, or to be used as a
be used as an anchor point for load restraint applications.
• Marked with chain size, batch number, grade, WLL,
Austlift branded with manufacture quality mark.
•
• This document hold the welding instructions.
Safety Factor
4-1
Alloy
Steel
AS/NZS
3776
C1
C
BD
W

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WLL
(T)
CODE Wt.
(kg)
DIMENSIONS (mm)
B C C1 D W
1103901 0.4 40 40.5 70.5 13 37
2103902 0.48 42 48.5 81.5 14 40
4103904 0.69 46 49 84 17 42.5
6103906 1.5 55 57 104.5 22 51
9103909 2.5 70 67.5 124.5 26 66
TEMPERATURE
–40° to
200°C
200° to
300°C
300° to
400°C
Over
400°C
WLL
Reduction None 10% 25% Do not use
Warning
!
Under no circumstances should you exceed the work
load limit of this product.
WLL reduction must be taken into account when using
in a cold or hot environment.
• Do not use these products in an acidic environment.
• Contact your supplier for advice if these products are
used in a corrosive environment.
• Do not treat this product with electric or hot dip
galvanising at any time.
Welding Instructions

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To properly install and weld an Austlift weld-on lifting
point it requires a competent person who has
experience in the lifting or load restraint industry and in
the welding job.
PRODUCT
Max.
WIDTH
OF PLATE
(mm)
Max.
HEIGHT
OF PLATE
(mm)
Min.
THICKNESS
OF PLATE
(mm)
Min.
THICKNESS
OF FILLET
WELD (mm)
WPC-1-8
800 800 11 7
WPC-2-8 1050 1050 15 8
WPC-4-8 1290 1290 19 10
WPC-6-8 1560 1560 24 15
WPC-9-8 1780 1780 30 18
General
WARNING
This chart provides the basic information of size of supporting
material. The thicker the material, the bigger the plate that can be
used. Please contact your nearest distributor for further information.
Positioning
• This product shall be in the correct position to withstand all
angles of the load strain.

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1. Material
Take note of the tensile strength of supporting material
to weld to. The following is a guide to determine the
correct height, length and thickness to ensure the right
strength of support material in mild steel.
2. Electrodes
Any welding of this product should be carried out by a
low alloy or non-alloy steel.
Electrodes must be free from any moisture and wire free
from rust before any kind of welding is to be carried out.
Recommended welding electrode; AS/NZS 1553 or equivalent.
Welding
• Positioned so that it cannot cause any damage to the
product orother parts ofthe equipment to which it is welded.
• The use of this product can not cause any injury to persons
operating equipment.
• Cannot cause any unintentional unhooking when in use.
• Placed in a position so that it can be easily hooked and
unhooked safely.
• The product does not hinder any operation e.g. lifting or
excavation.
• If this product is used for an excavator it should be welded
in the middle upper part of the bucket.
•
taken into service.

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3. Welding
Make sure all areas to be welded are cleaned and free
from rust, paint, dirt, etc.
• The surface to be welded should be preheated. Ensure
correct welding procedures are adopted in this case.
• First position the lifting point then tack weld all four
corners.
•
around. Make sure the lifting point is welded to the
ends of the bow.
• To reach maximum penetration, ensure that the welding
torch or electrode is held at a 45° degree angle.
• It is recommended that you weld the top joint of the
lifting point with a larger electrode.
• Ensure that there are no cracks or pores in the welds
or welded area.
• Allow the weld to cool at room temperature. Do not
use water or a fan to cool the weld.
• All bare and unwelded areas should be painted to
avoid rust.
• All moving parts should be well lubricated after welding.
• MIG welding has less penetration than others and it is
not recommended for welding G80 components.

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• Check for bends, nicks, wear, stretching or elongation of
the components.
• Check for any signs of corrosion.
• Check for any scoring or cracks on all welds and components.
• Check the latch, rivet and spring. Latch shall be working
properly.
Inspection
Make sure all areas to be welded are cleaned and free
The surface to be welded should be preheated. Ensure
First position the lifting point then tack weld all four
around. Make sure the lifting point is welded to the
To reach maximum penetration, ensure that the welding
It is recommended that you weld the top joint of the
Ensure that there are no cracks or pores in the welds
Allow the weld to cool at room temperature. Do not
All bare and unwelded areas should be painted to
All moving parts should be well lubricated after welding.
MIG welding has less penetration than others and it is
Triple weld runs may have to be conducted in
order to reach minimum weld fillet area (A).
WARNING
The components should be taken out of service immediately if
it shows any of the above faults.
A

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