Austlift 605208 Series User manual

USER MANUAL
MEGA EYEBOLT
605208 - 605248 series: Mega Eyebolt with short thread
605508 - 605548 series: Mega Eyebolt with long thread
Lifting Your Business to A Higher Level
1300 100 120
www.austlift.com.au
AUSTRALIAN LIFTING CENTRE PTY LTD

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ALC UIM Mega Eyebolt_21
Australian Lifting Centre
USER INSTRUCTION MANUAL MEGA EYEBOLT
Mega Eyebolt

• Austlift Mega Eyebolts are designed and tested to EN818-4 and AS2318.
• Working load limit (WLL) is constantly unchanged from horizontal to
vertical, unique designed.
• Made from G80 steel with orange powder coated nishing.
• Proof tested to 1.25 x WLL with ball bearing, tested again at 2 x WLL after
the bearing was removed.
• Swivel eyebolts should be tightened by a spanner with a torque wrench.
• These eyebolts are not designed for permanently rotating continuously.
• Not suitable for turning under full load at 90° in the side loading position.
WARNING
AL
L1
180º
ø
C
D
SIZE
(mm)
SHORT THREAD LONG THREAD
WLL
(T)
BL
(T)
DIMENSIONS (mm)
CODE Wt.
(kg)
THREAD
LENGTH
L1 (mm)
CODE Wt.
(kg)
THREAD
LENGTH
L1 (mm)
Ø A C D E M L
M8 605208 0.36 10.4 605508 0.39 76 0.3 1.2 14 30 35 55 52.5 835.6
M10 605210 0.38 16 605510 0.43 96 0.63 2.52 14 30 35 55 52.5 10 36
M12 605212 0.71 18 605512 0.8 114 1 4 18 36 40 68 54 12 44
M14 605214 0.72 21 605514 0.86 140 1.22 4.8 18 36 40 68 54 14 45
M16 605216 0.74 24 605516 0.92 194 1.5 618 36 40 68 54 16 46
M18 605218 1.16 26 605518 1.47 180 2 8 16 50 54 83 80 18 57
M20 605220 1.21 30 605520 1.49 187 2.5 10 16 50 54 83 80 20 58
M24 605224 1.37 35 605525 1.89 222 416 18 50 54 83 94 24 60
M27 605227 4.18 38 605527 5.22 270 416 27 68 73 119 106 27 82
M30 605230 4.40 48 605530 5.35 279 520 27 68 73 119 106 30 84
Short Thread Long Thread
* Specications up to change without notication.

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ALC UIM Mega Eyebolt_21
www.austlift.com.au
USER INSTRUCTION MANUAL MEGA EYEBOLT
METRIC 
LOADING
METHOD
1
1
2
2
2
3 or 4
3 or 4
INCLINATION 0° 90° 0° 90°
SYMMETRIC ASYMMETRIC
0°-45° 45°-60° 0°-45° 45°-60°
SAFETY
FACTOR
4 4 4 4 4 4 4 4 4
LOAD
FACTOR
1.0 1.0 2.0 2.0 1.4 1.0 2.1 1.5 1.0
M8 0.3 0.3 0.6 0.6 0.42 0.3 0.63 0.45 0.3
M10 0.63 0.63 1.26 1.26 0.88 0.63 1.32 0.95 0.63
M12 1.0 1.0 2.0 2.0 1.4 1.0 2.1 1.5 1.0
M14 1.2 1.2 2.4 2.4 1.68 1.2 2.52 1.8 1.2
M16 1.5 1.5 3.0 3.0 2.1 1.5 3.15 2.25 1.5
M18 2.0 2.0 4.0 4.0 2.8 2.0 4.2 3.0 2.0
M20 2.5 2.5 5.0 5.0 3.5 2.5 5.25 3.75 2.5
M24 4.0 4.0 8.0 8.0 5.6 4.0 8.4 6.0 4.0
M27 4.0 4.0 8.0 8.0 5.6 4.0 8.4 6.0 4.0
M30 5.0 5.0 10.0 10.0 7.0 5.0 10.5 7.5 5.0
WORKING LOAD LIMIT CHART
FEATURES
Hexogen bolt with allen key
set for your convenience.
The lifting eye is held in position
by the internal spring, allowing
it to be set at a specic angle.

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ALC UIM Mega Eyebolt_21
Australian Lifting Centre
USER INSTRUCTION MANUAL MEGA EYEBOLT
MARKINGS
• Austlift (or AL): Manufacturer’s mark
• CE: The eyebolt is designed to CE standard. It is compliance with
2006/42/EC (New machinery directive).
• WLL: Maximum load at vertical lifting position (within 90-degree range
for single eyebolt).
• Batch number: As you can see on the product.
• Mxx: Metric diameter (e.g. M16)
• 12.9: The class of the bolt is 12.9 (This means the bolt can take 120kg per
sq.mm and it will start failing at 90% of that load. This is the highest
tensile in metric bolts equivalents around G90.)
USER INSTRUCTIONS

You can adjust the eyebolts’ lifting angle by positioning the eyebolt as per
the diagrams below, do not exceed the angle over the bolt.
These eye bolts are not to be used leaning inwards as it will cause crushing
and damage to the eyebolt.

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ALC UIM Mega Eyebolt_21
www.austlift.com.au
USER INSTRUCTION MANUAL MEGA EYEBOLT

The installation must be carried by a competent person. Eyebolts must be
operated in compliance with the 2006/42/CE standard (new machinery
directive) with following adjustments.
1. Check eyebolts’ location to assure the load be evenly distributed to
each eyebolt.
2. If the load is asymmetric, increase the eyebolt size or have engineer to
design the lifting points if it is needed.
3. Check object material. The minimum depth of the threaded hole must
be achieved. Factor of depth to diameter of the eyebolt is as following
and a longer bolt is needed if the factor is over 1.
• Steel/Stainless Steel – 1
• Cast iron – 1.25
• Aluminum alloy – 2
• Aluminium magnesium alloy – 2.5
4. The material of the object matched with the lifting eyebolt must have a
tractive resistance equal or over the standard tractive resistance of steel
in EN 10025 S235JR.
5. The thread must be perpendicular to the surface of the object being lifted.
6. Eyebolt should be tightened with a torque wrench as to the below chart.
SIZE M8 M10 M12 M14 M16 M20 M24 M27 M30

torque
(Nm)
25-30 55-60 95-100 110-120 140-150 390-400 750-760 750-760 750-760
USER INSTRUCTIONS

All liftings eyebolts shall have a regular inspection and it shall be recorded
with following information.
1. Visual inspection for corrosion, crack and other deformations. Marking
should be clearly visible.
2. Check threads worn by thread gauge for old eyebolts. The designed
thread tolerance is 6g, worn threads will affect WLL.
3. The load to be lifted must not exceed the working load limit.
4. Check for excessive wear on the bearing
area of the eye; it must not be used if the
diameter of the bearing area has wear of ≥ 5%,
compared to the original size.
5. After the eyebolt is xed in object, check the
eye movement to make sure it can rotate
freely, and it can swivel in specied angle
range.

area

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ALC UIM Mega Eyebolt_21
Australian Lifting Centre
USER INSTRUCTION MANUAL MEGA EYEBOLT
7. Make sure both joint area are clean, eyebolts cannot work on partially
joined surface.
8. Fit the eyebolt on the lifting object, ensure that the ring is leaning in the
same direction as the lifting slings.
A competent person must supervise and guide the lifting process, pay
attention to the center of gravity and the position of the product to make
sure that all eyebolts on the job are within the working load limit.

• Do not use the product in acidic or highly corrosive chemical
environment or explosive environment.
• Do not use the product at temperatures above 350 °C or below minus
20 °C.
• The product is intended for use by people who have received proper
training and are competent.
• Do not modify the eyebolt with any other grade, quality or size bolt;
otherwise, it will compromise this product's integrity.
• Do not replace the bolt and or modify the original ttings.
• Do not stand under hanging load to work with the product.
• During use, do not stand in hazardous areas. (Hazardous areas are those
areas that are exposed to or under the moving load.)
• Do not make any alterations or do welding to the product without the
manufacturer’s prior written consent.
• Repair is permitted, provided that it is either done by Austlift or a
competent Austlift dealer.
TEMPERATURE
(°C)
WORKING LOAD
REDUCTION
FACTOR
-20 ~ 200 None
200 ~ 30 10%
300 ~ 350 25%
Above 350 Do not use
 When not in use, store the product in appropriate environment.
(dry, non-corrosive)
We declare that all materials involved in this instruction manual are
manufactured in compliance with machinery directive 2006/42/EC
and the swivel is manufactured to AS2318 at proper testing procedure.
DECLARATION

Wholesale of Lifting, Rigging, Load Restraint
& Height Safety products
Copyright Australian Lifting Centre
Specifications and dimensions subject to change without notice.
1300 100 120
AUSTRALIAN LIFTING CENTRE


43 Frank Street
Wetherill Park, NSW 2164
Ph: 02 9757 2277

42 Mulgul Road
Malaga, WA 6090
Ph: 08 9248 6674

475 Dohertys Road
Truganina, VIC 3029
Ph: 03 9314 5525

7 Durbell Street
Acacia Ridge, QLD 4110
Ph: 07 3272 0777
ALC UIM Swivel Large Eyebolt_21