Austlift W-4 Series User manual

USER MANUAL
CHAIN BLOCK W-4, W-5
W-4 Series: 110002, 110005, 110010, 110015, 110020, 110025, 110030, 110035,
110045, 110505, 110510, 110515, 110520, 110525, 110530, 110535, 110540, 110542
W-5 Series: 112010, 112015, 112020, 112025, 112110, 112115, 112120, 112125
Lifting Your Business to A Higher Level
1300 100 120
www.austlift.com.au
AUSTRALIAN LIFTING CENTRE PTY LTD

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ALC UIM CB W-4/W-5_22
Australian Lifting Centre
USER INSTRUCTION MANUAL CHAIN BLOCK
W-4 & W-5 SERIES
Certied
Certied
Chain Block
Chain Block All Black
Austlift industrial grade W4 series manually operated chain blocks are
used for general hoisting operation such as mining, construction, industrial
lifting and domestic applications. Also available in black color.
Perfect for entertainment industry.
* Note: Chain Bag sold separately.
• Standard height of lift is 3M, 6M and 12M. Other height of lift available upon request.
• Manufactured for ease of operation, and light weight in design.
• Robust, durable and compact in construction.
• All blocks come with ball bearing swivel hook.
• Individually serial numbered with test certicate and instruction manual supplied.
(W4 Series)
(W4 Series)
WLL
(T)
W4 SERIES Wt.
(kg)
LIFT
(M)
TEST
LOAD
(T)
PULLING
EFFORT
(N)
CHAIN
FALLS
EXTRA
Wt/M
(kg)
3M 6M 12M
0.25 110002 - - 7.5 2.5 0.375 187 x1 1.5
0.5 110005 110505 -9.3 2.5 0.75 224 x1 1.6
1110010 110510 110710 12 2.5 1.5 281 x1 1.8
1.5 110015 110515 -17 2.5 2.25 290 x1 2.1
2110020 110520 110720 19.7 2.5 3328 x1 2.4
3110025 110525 -29 34.5 307 x2 3.1
5110030 110530 110730 42.5 37. 5 332 x2 4.6
10 110035 110535 110735 73.6 312.5 342 x4 9.8
15 -110540 -155 318.75 400 x6 14.1
20 110045 110542 -186.2 325 435 x8 19.6
WLL
(T) CODE
CHAIN
LENGTH
(M)
Wt.
(kg)
LIFT
(M)
TEST
LOAD
(T)
PULLING
EFFORT
(N)
CHAIN
FALLS
EXTRA
Wt/M
(kg)
1110550 10 12 2.5 1.5 281 x1 1.8
250kg~20t
WLL From
Instruction
Manual
Instruction
Manual
AS/NZS
1418.2
AS/NZS
1418.2

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ALC UIM CB W-4/W-5_22
www.austlift.com.au
USER INSTRUCTION MANUAL CHAIN BLOCK
W-4 & W-5 SERIES
Certied
Chain Bag (W4 Series)
WLL
(T)
W5 SERIES
Wt.
(kg)
LIFT
(M)
TEST
LOAD
(T)
PULLING
EFFORT
(N)
CHAIN
FALLS
EXTRA
Wt/M
(kg)
3M 6M
1112010 112110 12 2.5 1.5 281 x1 1.8
1.5 112015 112115 17 2.5 2.25 290 x1 2.1
2112020 112120 19.7 2.5 3328 x1 2.4
3112025 112125 29 34.5 307 x2 3.1
CHAIN BAG
CODE
SUITABLE FOR
WLL
(T)
CHAIN BLOCK CODE
3M 6M 10M 12M
003800SP4 1110010 110510 110550 110710
003801SP4 2110020 110520 -110720
003803SP4 3110025 110525 - -
003806SP4 5110030 110530 -110730
003807SP4 10 110035 110535 -110735
1t~3t
WLL From
Instruction
Manual
AS/NZS
1418.2
Chain Block
Austlift industrial grade W5 series manually operated chain blocks with
overload protection are used for general hoisting operation such as mining,
construction, industrial lifting and domestic applications. The overload
protection is an added feature on these chain blocks protecting users and the
unit itself. Standard height of lift is 3 and 6 metre. Also available in black color.
• Other height of lift available upon request.
• Manufactured for ease of operation, and light weight in design.
• Robust, durable and compact in construction. all blocks come with ball bearing
swivel hook.
• Individually serial numbered with test certicate and instruction manual supplied.
• Overload protection for added safety.
(W5 Series, with overload protection)

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ALC UIM CB W-4/W-5_22
Australian Lifting Centre
USER INSTRUCTION MANUAL CHAIN BLOCK
W-4 & W-5 SERIES
WLL: 10T WLL: 15T
WLL: 3T,WLL: 0.25T, 0.5T, 1T, 1.5T,

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ALC UIM CB W-4/W-5_22
www.austlift.com.au
USER INSTRUCTION MANUAL CHAIN BLOCK
W-4 & W-5 SERIES
WLL
(T)
W4 SERIES W5 SERIES DIMENSIONS (mm)
3M 6M 12M 3M 6M A B C (Min) D
0.25 110002 ----120 115 280 21
0.5 110005 110505 ---148 133 346 28
1110010 110510 110710 112010 112110 173 150 376 32
1.5 110015 110515 -112015 112115 196 173 442 38
2110020 110520 110720 112020 112120 211 176 470 40
3110025 110525 -112025 112125 230 174 560 38
5110030 110530 110730 - - 279 201 688 50
10 110035 110535 110735 - - 463 201 765 64
15 -110540 ---730 189 1090 85
20 110045 110542 ---860 169 1170 85
WLL: 20T

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ALC UIM CB W-4/W-5_22
Australian Lifting Centre
USER INSTRUCTION MANUAL CHAIN BLOCK
W-4 & W-5 SERIES
Features
Five prominent features in design and in service
are inherent with Chain Block;
1. Safety in operation with minimum maintenance
2. High efciency and Light hand pull
3. Light weight and easy handing
4.Fine appearance with compact size
5. Durability in service
6. Overload protection equipped in W5 Series
Application
The W4 Series Chain Block is a portable lifting device easily operated by
hand chain it is suitable for use in factories, mines, farms, construction
sites, wharves, docks and warehouses for installation of equipment, as well
as for loading and unloading goods it is specially advantageous for lifting
work in open air grounds and places where no power supply is available.
The chain block can be attached to a trolley of any type as a travelling chain
block. It is suitable to monorail overhead conveying system, travelling
crane and jib crane.
WARNING
New operator must be trained prior to use!
Construction
The W4 & W5 Series Chain Block is designed with a transmission
mechanism of symmetrically managed two-step spur gears it comprises
the following principal parts hand chain, hand wheel, brake, driving gear
shaft, disc gear, pinion shaft, spline gear, chain sprocket and load chain.
On pulling the hand chain the hand wheel rotates In clockwise direction,
presses the friction plates and ratchet disc tightly against the brake seat
and causes these parts to rotate in unison.
The driving gear shaft turns the disc gear, pinion shaft and spline gear
to rotate, hence the load chain sprocket which is mounted on the spline
gear actuates the load chain to lift the load smoothly and firmly.
The brake used is a ratchet disc with a set of single-acting friction plates
it holds up itself on load and the pawls meshed with the ratchet disc by
force of the spring thus ensuring the brake to work safely.

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ALC UIM CB W-4/W-5_22
www.austlift.com.au
USER INSTRUCTION MANUAL CHAIN BLOCK
W-4 & W-5 SERIES
How to use W4/W5 Chain Block
1. Judge the weight of the load to be lifted and make sure that the
weight Is not over the rated capacity of the chain block Never overload
the block on any occasion.
2. Careful Inspection should be made to the parts, such as hooks, load
chain, braking device, etc. and the lubrication of the Block. The chain
block can only be put Into operation when It is found to be in good
condition.
3. Before lifting, inspect the hooks to see whether they are securely
attached Obliquity of the hooks and load suspension at hook tip are
not permissible. For perfect performance of the block, the load chain
should be kept vertically straight without any twist so as to prevent it
from tangling.
4. During operation, the operator should stand in the plane of the hand
wheel. To lift the load , pull the hand chain to rotate the hand wheel
in clockwise direction ,When pulling the hand chain in the reverse
direction the hand wheel will be separated from brake seat, the ratchet
disc checked by pawl will be released, and the load will be lowered
down smoothly. Do not pull the hand chain In a position oblique to
the plane of the hand wheel to prevent tangling of the hand chain
and turning of the block.
5. For the sake of safety passing or working under a lifting load is strictly
forbidden.
6. While lifting or lowering a load the hand chain should be pulled
steadily so as to prevent It from jerking or tangling.
7. Stop operation immediately in case the hand chain cannot be pulled
any further, Don’t ask more hands for pulling, Proceed Inspection as
follows:
• If there is anything entangled with the load.
• Whether there is any trouble with the parts of the block.
• Whether the load weight Is over the rated capacity of the block.

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ALC UIM CB W-4/W-5_22
Australian Lifting Centre
USER INSTRUCTION MANUAL CHAIN BLOCK
W-4 & W-5 SERIES
DO NOT lift a load
exceeding the capacity of
the chain block.
DO NOT walk or stand
under a suspended load.
DO NOT use a chain block
to drag a load along the
ground.
DO NOT try to pull hand
chain if the block jams.
DO NOT try to hoist further
than the hook limit to the
block or lower a load to the
limit of the chain stop.
DO NOT hoist a load while
the chain is kinked, twisted
or damaged.
Working Area
NON-Working Area
NON-Working Area
JAM
Care In Use
WARNING
New operator must be trained prior to use!

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ALC UIM CB W-4/W-5_22
www.austlift.com.au
USER INSTRUCTION MANUAL CHAIN BLOCK
W-4 & W-5 SERIES
Maintenance
1. Clean off the dirt on the chain block after use and store it in a dry place
to keep it from getting rusty and corrosive.
2. Clean the parts with kerosene and smear the gears and bearings with
grease once a year by a competent person.
3. Align the o marks of the two gears While assembling as shown In
Section View.
4. The rollers of the chain sprocket bearing may be stuck with grease to
the journal of the chain sprocket before tting them Into the outer
race of the bearing on the side plate.
5. While assembling the brake mechanism care should be taken to
mesh the slanting teeth of the ratchet disc and the pawl. Make sure
that the pawl is controlled by the spring sensitively and reliably. Then
turn the hand wheel clockwise after screwing it onto the driving shaft
and it must press the disc and the plates on the brake seat turning it
counter clockwise there should be clearances between the disc and
the plates.
6. Transition t is applied to the stay and the right side plate. Don’t
dismantle them or they will get loose.
7. Never allow any unqualied person to disassemble the block. Blocks
shall be serviced and tested by a qualied person.
8. After cleaning and repairing the block should be subjected to no-load
test and heavy load test. A chain block can be put into operation after
it has been tested and found in good condition.
9. Keep clean the friction surfaces of the brake while lubricating or
operating the block. Brake mechanism should be inspected regularly

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ALC UIM CB W-4/W-5_22
Australian Lifting Centre
USER INSTRUCTION MANUAL CHAIN BLOCK
W-4 & W-5 SERIES
W4 & W5 Chain Block Spare Parts

11
ALC UIM CB W-4/W-5_22
www.austlift.com.au
USER INSTRUCTION MANUAL CHAIN BLOCK
W-4 & W-5 SERIES
W4 & W5 Chain Block Spare Parts
1Gear cover 11 Positioning plate 21 Suspension load pin 31 Load chain 41 Nut
2Long shaft gear 12 Pawl 22 Bottom hook frame 32 Nut 42 Slotted nut
3Disk gear 1st 13 Pawl spring 23 Bottom hook assy 33 Circlip for shaft 43 Split pin
4Disk gear 2nd 14 Shore 24 Brake seat 34 Needle bearing 44 Nut
5Short shaft gear 15 Left side plate assy 25 Friction plate 35 Circlip for hole 45 Nut
6Spline gear 16 Pawl pin 26 Ratchet wheel 36 Screw 46 Double coil spring
7Right side plate
assy 17 Guide roller 27 Ratchet wheel
cover 37 Circlip for shaft 47 Safety latch
8Load chain
sprocket 18 Stripper 28 Hand chain wheel 38 Spring pin 48 Pin
9Top hook assy 19 End anchor pin 29 Hand wheel cover 39 Bolt
10 Hook connector 20 End anchor 30 Hand chain 40 Nut
WLL
W4 SERIES
W5 SERIES NO. 9 NO. 23 NO. 25 NO. 30 NO. 31 NO. 46+47+48
3M 6M
3M 6M Top Hook Bottom Hook Brake Disk Hand Chain Load Chain Safety Latch
0.25T 110002 - - - - - - 003002SP - -
0.5T 110005 110505 - - 001505SP4 010305SP4 003200SP4 003002SP 003705SP 003805SP4
1T 110010 110510 112010 112110 001510SP4 010310SP4 003200SP4 003002SP 003706SP 003810SP4
1.5T 110015 110515 112015 112115 001515SP4 010315SP4 003315SP4 003002SP 003707SP 003815SP4
2T 110020 110520 112020 112120 001520SP4 010320SP4 003201SP4 003002SP 003708SP 003820SP4 3T 110025 110525 112025 112125 001530SP4 010330SP4 003200SP4 003002SP 003707SP 003830SP4
5T 110030 110530 - - 001540SP4 010350SP4 003201SP4 003002SP 003709SP 003850SP4
10T 110035 110535 - - 001545SP4 010400SP4 003201SP4 003002SP 003710SP 003860SP4
15T -110540 - - 001550SP4 010450SP4 003205SP4 003002SP 003710SP -
20T 110045 110542 - - - - - 003002SP 003710SP -

INSPECTION LOG
DATE COMMENTS/DEFECTS SIGNATURE
Product Type :
Serial No. :
Year of Mnf. :
User Name:

FAULTS & REPAIR RECORD

Wholesale of Lifting, Rigging, Load Restraint
& Height Safety products
Copyright Australian Lifting Centre
Specifications and dimensions subject to change without notice.
1300 100 120
AUSTRALIAN LIFTING CENTRE
www.austlift.com.au
Head Office (NSW)
43 Frank Street
Wetherill Park, NSW 2164
Ph: 02 9757 2277
WA Office
42 Mulgul Road
Malaga, WA 6090
Ph: 08 9248 6674
VIC Office
475 Dohertys Road
Truganina, VIC 3029
Ph: 03 9314 5525
QLD Office
7 Durbell Street
Acacia Ridge, QLD 4110
Ph: 07 3272 0777
ALC UIM CB W-4/W-5_22