Autoadapt Carony Go User manual

Carony Go
Carony Drive
Safety
General
Service and
maintenance
Mechanics
Service manual
(Discontinued)

3
Carony Go/Drive
Safety
General
Service and
maintenance
Mechanics
Electrics
Service manual
1:! Service check-ups
1:2 Instructions for service and
maintenance
1:3 Updates
2:1 Description
2:2 Exploded views and components
2:3 Trouble shooter
2:4 Repair manual
0:! Technical data
3:1 Description / Programming
3:2 Wiring diagrams
3:3 Trouble shooter
3:4 Repair manual

4

5
This chapter covers general safety rules
when servicing the Carony Go/Drive
Safety
!
Use safety glasses, gloves, protective work shoes and other
protective items as required by the work situation.
Batteries contain sulphuric acid which is very corrosive to
the human body and parts of the Carony Go.
Batteries give off Hydrogen gas when charged. This gas is
together with oxygen very explosive.
Begin by disconnect the ground lead when removing a bat-
tery. And also connect the ground lead last when fitting bat-
teries.
Do not connect a discharged battery in series with a
charged one. It can cause the batteries to explode.
Do not wear metal objects like rings and wristwatches. Even
a small voltage can produce high current and can cause
burn injuries.
Always cover the top of the battery with a rag or other non-
conducting material when you work close to the batteries.
Batteries always contain substances dangerous to health
and the environment. Discarded batteries must be disposed
of according to local and/or national regulations.

6

7
0:1 Technical data
General
Seat angle 17º
Depth of seat 493 mm
Seat width 408 mm
Height of seat surface in front 510 mm
Backrest inclination -19º till 23º
Backrest height 653 mm
Backrest width 435 mm
Distance of headrest in front of backrest 34 mm
Height of backrest above seat 775 mm
BEV seat specifications
Total width, with air tyres 62 cm
Total width, puncture free wheels 60,9 cm
Length 75 cm
Length with anti-tip and foot rests 108 cm
Height without seat 38 cm
Height with seat 115 cm
Total weight 93 kg
Weight of wheel unit with batteries 75 kg
Clearence beneath wheelchair 65 mm
Adjustable seat height 42-55 cm
Dimension front wheels 200x50 mm
Tyre pressure front wheels 2,6 bar
Dimension rear wheels 315x50 mm
Tyre pressure rear wheels 2,8 bar
Range 25 km
Max speed 6,5 km/h
Max reverse speed 3 km/h
Braking distance 0,8 m
Obstacle clearence 6 cm
Turning space180 degrees 150 cm
Hill-climbing ability 6 grader
Max user weight 120 kg
Battery type AGM; 1245
Batteriy max dimension 198x 165x170
Main fuse 50 A
Carony Go/ Drive
Go: Drive:
110-122 cm
33,5 cm
112-126 cm
110 kg
92 kg
65 mm (35 mm)
37-51 cm
Distance from footplate to seat 404-550 mm in 8 steps
Length of footplate 129 mm
Footplate angle variable
Angle of legrest to seat surface 104º
Armrest height 285 mm
Distance to backrest from front edge
of armrest 335 mm
Armrest length 356 mm
Armrest width 57 mm
Armrest angle -38º to 10º
Distance between armrests 438 mm
Carony Go Carony Drive

8
Carony Go Measurements for TURNOUT applications
INSIDE THE VEHICLE:
Total height with TURNOUT
Measured from vehicle sill + Carony rails and seat:
Carony rails
Turnout + Carony rails + BEV seat
Turnout + Carony rails + Bev-seat
A
B
C
D
E
F
= 950 mm
Measured from where the sill moulding starts to
bend upwards.
= 830 mm
= 630 mm
= 650 mm
Max 375mm (425mm with raising kit)
Measured from ground to vehicle sill.
= 600 mm
0:1 Technical data
840 mm
vehicle sill

9
Carony rails
Turny + Carony rails + Bev-seat
0:1 Technical data
Carony rails
Turny seat raising
spacer 35 mm
B
C
A
A
B
C
D
E
= 1050 mm
This measure depends on the user. A tall per-
son, who is unable to bend the neck, needs
more space. This can, up to a certain point,
be compensated by inclining the backrest a
little bit.
= 1000 mm
Measured by penulating by the approximate
point of Turnys height including the seat.
= 750 mm
Measured by the ultimate out shooting point
of the dashboard.
= 650 mm
Minimum leg space.
Turny 395: max 587 mm
or Turny 300: max 492 mm
E
Carony Go Measurements for TURNY applications

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0:1 Technical data

11
Service and Maintenance
1:1 Service check-ups
When servicing the Carony Go /Drive, every 6 months
(12 months if rarely used) following chek-ups should be made:
Check:
1. Motor release, see page 12.
2. Rubber housing for lift pillars, see page 12.
3. Control unit arm lock/unlock in the position chosen, see page 12.
4. Front tyres: 2.6 bar, Rear tyres: 2.8 bar
5. Tighten drive motors, see page 12 or method 2:4:1 step 1- 3
Switch the power on and check:
6. Electrical functions
7. Seat adjustment
8. Speed limit when seat raised
9. Battery indicator when charged
10. Reading fault codes
Remove cover and check:
11. Battery contacts, possible oxidation
12. Check battery voltage
13. Check cables and connector.
Every 12 months:
14. Change spring for docking mechanism, see page 13.
15. Adjust release wire for docking mechanism, see page 13.

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1:2 Instructions for service and maintenance
Tighten drive motors
It is IMPORTANT to tighten all drive motor nuts at every
service situation. If they are not properly tightened the
fastening might be damaged.
See method 2:4:1, pic. 1- 3 for removing the wheel.
Tighten the three nuts on both sides of the wheelchair
as shown in picture.
WARNING!
Do not use too much force! These are alumin-
ium threads and shall not be over tightened.
Rather use some lock fluid, such as Loctite.
Instructions for the 6 months service
Motor release
If the motor release is not working as it should, see
method 2:4:4 Change of transversal release shaft.
Check if any of the joints or bars are broken.
Control unit arm lock/unlock in the position chosen
If the joystick arm doesent lock in the position chosen, the cause is
most probably a defect gas spring or release lever.
See method 2:4:12 Joystick arm release, change incl. adjustment
and change of gas spring
Rubber housing for seat lift pillars
It is IMPORTANT to check that the rubber housings are not defect.
Defect rubber housings can expose the Ketter-pillars and the seat
height system to water and rust.
See methods 2:4:6, pic. 1- 4, Carony Go
2:4:7, pic. 1- 3, Carony Drive

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1:2 Instructions for service and maintenance
Change of spring for docking mechanism (Carony Go)
At the 12 month service the spring shall be changed.
Spare part kit: Art. No: 418097 (leaf spring)
See method 2:4:5 Change of docking mechanism (Carony Go)
The wires on both sides shall be adjusted to make the release levers affect the docking mechanism directly.
Adjust release wire for docking mechanism (Carony Go)
Adjust at front.... ...or at the back

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1:2 Instructions for service and maintenance
Batteries
The Batteries of the wheelchair are of gel type and therefore don’t need any liquid check-up.
Regular charging prolongs the lifetime of the batteries.
When Carony Go is not in use - connect to battery charger!
Charging the batteries
Batteries shall be charged in a ventilated area, using a charger
of type IVO 24/6 IP65.
The charge socket is placed in the front edge of the control box.
Charge socket
!
Cleaning
Cleaning should be done regularly.
Wheels
The wheel pressure needs to be checked regularly. The driving wheels (rear wheels)
shall have a pressure of 2.8 Bar. The front wheels shall have 2.6 Bar.
Low air pressure can cause extra wear and tear to the wheels and drains the bat-
tery faster.
Replacing the tube
Place pieces of board under all wheels except the one that shall be amended.
Remove the rear wheel by using a 17 mm wrench.
Remove the front wheel by using a 6 mm hexagon key and a 13 mm wrench.
Let the air out of the tube and remove the tyre from the rim.
Replace the old tube with a new one. Restore and mount the wheel.
Don’t forget to tighten the nut. Inflate the wheel to specified air pressure.
For upholstery use vacuumcleaner and
upholstery cleaner.
The seat cushion is detachable and can be machine washed in 40 degrees C.
N.B! Do not dry in tumble-drier or drying cupboard!
DO NOT use a high-pressure cleaner and
DO NOT flush water on the wheelchair!
This might cause damage to the electricity system etc.
Clean the wheelchair with a moist
towel and a gentle cleaning agent.
Too high air pressure
can cause an explo-
sion!
Tube for rear wheel: Art. No: 418914
Tube for front wheel: Art. No: 420797
Instructions from the user manual

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Replacing the fuse
The fuse is placed under the plastic cover of the wheel unit.
The cover is Velcro fastened and is easy to pull off.
The main fuse of 50 Ampere is placed on the red cable.
A defective fuse might be caused by a major fault of the electric system.
Replacing the bulbs
Bulbs:
Headlight
Indicators front
Indicators back
Rear light
Socket:
BA 15 s
Ba 15
Ba 15 f
BAY 15 d
Specification:
24V/21W
24V/5W
24V/5W
24V/3W
Replacing headlight bulb:
Remove the lamp body from the control box arm, by unscrewing the two
screws with a size 3 hexagon key.
Unscrew the two screws that fix the lamp body to its holder.
Unscrew the black socket from the lamp body. Remove the bayonet fas-
tened bulb and replace it with a new.
Remount and tighten all screws.
Replacing bulbs of rear light and rear indicator :
Unscrew and remove the glass from the rear light. Change bulb and
remount the glass.
Replacing bulb of front indicators:
Use a blunt knife or other tool to remove the glass.
Replace the bulb and remount the glass.
1:2 Instructions for service and maintenance
Replacing the batteries
Always replace both batteries at the same time!
Remove the plastic cover, fastened by Velcro. Loosen the wing
nut holding the battery bracket and remove this. Raise the rear
battery upright. Disconnect the cables and remove the battery.
Push the remaining battery as far back as possible, raise it up
and remove it.
When new batteries are connected it is
very important that they are correctly placed.
First connect the minus then the plus poles.
Under the plastic cover of the wheel unit.
battery
battery

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1:3 Updates
From May 2008 the Control Unit Protection will be updated
From Mrch 2008 there is a new release lever without a lock pin
Control unit protection
A hexagon lock screw is used instead.
Method 2:4:1 step 10: Release the lock screw and lift it up.

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Mechanics
2:1 Description of mechanical system
Seat lift pillars (Ketter-pillars)
There are two types of pillars:
• Front pillars: Art. No: 417423
• Rear pillars: Art. No: 417424
In case of a defective pillar, replace with a new.
The Carony Go/ Drive is a very compact and low electrical wheel chair.
It has a height adjusting possibility which will provide the driver optimal height for all
opportunities. It is made of steel and powder painted for the rust and impact protec-
tion.
The wheels are made of aluminium (drive wheel) and plastic (front wheel), both use
inflatable rubber tyres. See specification for the right pressure.
The height adjustment is mechanically driven by one electrical motor and four Ketter-
pillars, consisting of an angled gearbox and a screw.
The lift system has a micro switch mounted in one of the Ketter-pillars, this will pro-
vide the power module with information about the height, in order to slow down the
wheelchair if the seat is not at its lowest position.
The propulsion system uses two strong 24V electrical motors giving the wheelchair
good performance and good handling. The two motors have both brakes and gear
box included. This is one of the reasons for the compactness, but will still be reliable,
strong and rigid.
Remember when the wheel chair isn’t in use always
put it on charging!
Low and compact
Wheels
Height
adjustment
The motors

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2
2:2 Exploded views and components
Carony Go wheel unit
1
15
2
27
14
21
13
3
17
26
25
18
24
11
23
16
5
49
47
22
48
7
4
22
6
28
45 42 46
44
43
31
30
32
39
33
40
12
34 36
20
37
50
38
35
41

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2:2 Exploded views and components
Component list for Carony Go wheel unit
Ä
50 4 Self-cutting screw R6B B6x9.5
49 2 Locking nut M6LM - M5 412215
4
81
814
p
m
a
lra
eR
2
84
47 1 Bracket rear lamp 001070 418098
46 4 Locking nut M6LM M4 416646
45 4 Screw MC6S M4 x 8 417732
44 2 Direction asher 418185
43 1 Bracket right 418100
42 1 Bracket left 418099
41 2 45 Ah battery 418164
40 2 a-lock Ø6 without cap
0
7
32
1
4h
c
ti
w
S
1
9
3
38 2 Dummy plug IKPT1713S 418179
37 2 Tapping screw 3.5x13 fzb Berner
87777
418178
36 4 Pop rivet 3,2x6,3 Alu/steel 418182
35 2 Velcro tape rm 418156 2QNN020 ADS Svart
34 2 Velcro tape soft 418155 1QNN020 ADS Svart
33 1 Stop screw SK6SS M4x5 FZB 415597
21081
41
31
1
00 t
e
k
c
a
r
B4
2
3
31 2 Reex side self-adhering yellow 417868
30 2 Washer BRB 17x30x3 fzb 412959
p
o
t pa
C
1
92
46
7
71475
1
1
00
r
a
e
r
p
a
C
1
8
2
27 2 Column rear 417424
26 4 Plug screw Ø6 L=11,0 417832
25 4 Screw MC6S M4 x 35 417809
24 2 Screw MK6S M6 x 16 414079
23 2 Locking nut M6LM - M6 412305
22 10 Screw MK6S M5 x 10 416744
21 6 Screw MK6S M6 x 12 414079
20 2 Tapping screw 4.2x25 418177 Berner 723851
19 1 Wing nut DIN 315 - M6 417806
18 1 Lifting motor 4028 417427
17 2 Hexagon bar L=369 417426
16 1 Hexagon bar L=434 417425
15 4 Guide bushing 001155 417954
14 1 Power module 417417
13 2 Wheel Ø315 417420
12 1 Motors dynamic 418409 (right) 418410 (left)
11 1 Bracket motor 001074 418011
10 1 Fastening eyes right 001072 418009
9 1 Fastening eyes left 001073 418010
8 1 lock lever battery 418157
7 2 Reex rear round red 418086
6 2 Reex front self-adhering white 417867
36
7
7
1
4r
e
d
nu
p
a
C
1
5
4 1 Carony Go emblem 418183
3 2 Column front 417423
2 1 Chassis weld assy. 001005 417899
1 4 Rubber bellows 412213
Fig. pcs. Description Art.No:

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2:2 Exploded views and components
Carony Drive footrest system (DISCONTINUED)
1
2
6
8
22
7
20
4
5
9
3
14
16
15
17
13
16
21
17
18
14
11
12
19
17
15
10